Enhancing Agile Manufacturing Efficiency: A Markov-Based Approach to Flexibility Optimization

Ezekiel B Omoniyi; Christopher Osita Anyaeche; Ayodele Periola; Anthony Onokwai

doi:10.31127/tuje.1813047

Enhancing Agile Manufacturing Efficiency: A Markov-Based Approach to Flexibility Optimization

Abstract

In today’s increasingly dynamic and competitive manufacturing environment, agility has become a defining factor for operational success, particularly in enhancing efficiency and responsiveness. Attaining the needed agility necessitates a high degree of operational flexibility. This study applies a Quasi-Birth Death (QBD) Markov model to analyze volume, delivery, and routing flexibility in a 3-dimensional-Computer Numerical Control (3D-CNC) machining system. With system transition modeling among various operational states, the work quantifies the impact of flexibility on aggregate machine output in an agile production environment. An eight-state Markov chain model is formulated to characterize manufacturing profiles of multi-standard 3D printer networks, considering the probabilistic behaviour for evaluating system flexibility. Results show that flexibility parameter optimization enhances manufacturing responsiveness, cost-effectiveness, and system flexibility, ensuring flexible production methods in turbulent Manufacturing settings. MATLAB simulations reveal that strategic state changes primarily shifting from high to medium or low flexibility tend to produce significant gains in performance, increasing machine efficiency up to 91.2%. This research contributes to agile manufacturing theory by developing a computational model for real-time flexibility control, offering data-driven insights for maximizing operational efficiency and decision-making in flexible manufacturing systems.

Keywords

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Details

Primary Language

English

Subjects

Information Modelling, Management and Ontologies

Journal Section

Research Article

Authors

Ezekiel B Omoniyi ^*
0000-0001-9186-0660
Nigeria

Christopher Osita Anyaeche
0009-0001-6185-7492
Nigeria

Ayodele Periola
0000-0002-1506-5347
South Africa

Anthony Onokwai
0000-0002-6573-4668
Nigeria

Publication Date

May 1, 2026

Submission Date

October 29, 2025

Acceptance Date

January 20, 2026

Published in Issue

Year 2026 Volume: 10 Number: 2

DOI

https://doi.org/10.31127/tuje.1813047

IZ

https://izlik.org/JA27NM47XR

Cite

RIS / Bibtex

APA

Omoniyi, E. B., Anyaeche, C. O., Periola, A., & Onokwai, A. (2026). Enhancing Agile Manufacturing Efficiency: A Markov-Based Approach to Flexibility Optimization. Turkish Journal of Engineering, 10(2), 450-465. https://doi.org/10.31127/tuje.1813047

AMA

1.Omoniyi EB, Anyaeche CO, Periola A, Onokwai A. Enhancing Agile Manufacturing Efficiency: A Markov-Based Approach to Flexibility Optimization. TUJE. 2026;10(2):450-465. doi:10.31127/tuje.1813047

Chicago

Omoniyi, Ezekiel B, Christopher Osita Anyaeche, Ayodele Periola, and Anthony Onokwai. 2026. “Enhancing Agile Manufacturing Efficiency: A Markov-Based Approach to Flexibility Optimization”. Turkish Journal of Engineering 10 (2): 450-65. https://doi.org/10.31127/tuje.1813047.

EndNote

Omoniyi EB, Anyaeche CO, Periola A, Onokwai A (May 1, 2026) Enhancing Agile Manufacturing Efficiency: A Markov-Based Approach to Flexibility Optimization. Turkish Journal of Engineering 10 2 450–465.

IEEE

[1]E. B. Omoniyi, C. O. Anyaeche, A. Periola, and A. Onokwai, “Enhancing Agile Manufacturing Efficiency: A Markov-Based Approach to Flexibility Optimization”, TUJE, vol. 10, no. 2, pp. 450–465, May 2026, doi: 10.31127/tuje.1813047.

ISNAD

Omoniyi, Ezekiel B - Anyaeche, Christopher Osita - Periola, Ayodele - Onokwai, Anthony. “Enhancing Agile Manufacturing Efficiency: A Markov-Based Approach to Flexibility Optimization”. Turkish Journal of Engineering 10/2 (May 1, 2026): 450-465. https://doi.org/10.31127/tuje.1813047.

JAMA

1.Omoniyi EB, Anyaeche CO, Periola A, Onokwai A. Enhancing Agile Manufacturing Efficiency: A Markov-Based Approach to Flexibility Optimization. TUJE. 2026;10:450–465.

MLA

Omoniyi, Ezekiel B, et al. “Enhancing Agile Manufacturing Efficiency: A Markov-Based Approach to Flexibility Optimization”. Turkish Journal of Engineering, vol. 10, no. 2, May 2026, pp. 450-65, doi:10.31127/tuje.1813047.

Vancouver

1.Ezekiel B Omoniyi, Christopher Osita Anyaeche, Ayodele Periola, Anthony Onokwai. Enhancing Agile Manufacturing Efficiency: A Markov-Based Approach to Flexibility Optimization. TUJE. 2026 May 1;10(2):450-65. doi:10.31127/tuje.1813047