Araştırma Makalesi
BibTex RIS Kaynak Göster
Yıl 2017, Cilt: 1 Sayı: 1, 25 - 31, 15.05.2017
https://doi.org/10.31127/tuje.316860

Öz

Kaynakça

  • Buldum, B.B. (2013). Analyzing the Machinability of Magnesium Alloy. AZ91. PhD Thesis, Gazi University, Ankara, Turkey.
  • Buldum, B.B., Sik, A., Ozkul, I. (2013) “Investigation of magnesium alloys machinability.” International Journal of Electronics, Mechanical and Mechatronics Engineering, Vol. 2, pp. 261-268.
  • Carou, D., Rubio, E.M., Lauro, C.H., Davim J P. (2014). “Experimental investigation on surface finish during intermittent turning of UNS M11917 magnesium alloy under dry and near dry machining conditions.” Measurement, Vol. 56, pp.136-154.
  • Cicek, A., Kivak, T., Ekici, E. (2015). “Optimization of drilling parameters using taguchi technique and response surface methodology (RSM) in drilling of AISI 304 steel with cryogenically treated HSS drills.” Journal of Intelligent Manufacturing, Vol. 26, pp. 295-305.
  • Dabeer, P.S., Purohit, G.K. (2010). “Effect of ball burnishing parameters on surface roughness using surface roughness methodology.” Advances in Production & Management, Vol. 5, pp. 111-116.
  • El-Axir, M.H., Othman, O.M., Abodiena, A.M. (2008). “Improvements in out-of-roundness and microhardness of inner surfaces by internal ball burnishing process.” Journal of Materials Processing Technology, Vol. 196, pp. 120-128.
  • Esme, U. (2010). “Use of grey based taguchi method in ball burnishing process for the optimization of surface roughness and microhardness of AA 7075 aluminum alloy.” Materials and Technology, vol. 44, pp. 129-135.
  • El-Taweel, T.A., El-Axir, M.H. (2009). “Analysis and optimization of the ball burnishing process through the taguchi technique.” The International Journal of Advanced Manufacturing Technology, Vol. 41, pp. 301-310.
  • Gaitonde, V.N., Karnik, S.R., Achyutha, B.T., Siddeswarappa, B. (2006). “Multi-response optimization in drilling using taguchi’s quality loss function.” Indian Journal of Engineering and Materials Sciences, Vol. 13, pp. 484-488.
  • Gnedenkov, A.S., Sinebryukhov, S.L., Mashtalyar, D.V., Gnedenkov, S.V. (2013) “Features of the corrosion processes development at the magnesium alloys surface.” Surface & Coating Technology, Vol. 225, 112-118.
  • Gokce, B. (2015) “Analysis of wear behaviours of borided 440C steels by using taguchi method.” Journal of the Balkan Tribological Association, Vol. 21, pp. 831-841.
  • Grzesik W, Zak K. (2012) “Modification of surface finish produced by hard turning using superfinishing and burnishing operations.” Journal of Materials Processing Technology, Vol. 212, pp. 315-322.
  • Hamamci, M., Topal, E.S. (2014). “Optimization of cutting parameters for surface roughness in CNC turning machining with aluminum alloy 6061 material.” International organization of Scientific Research, Vol. 4, pp. 1-10.
  • Ibrahim, A.A., Abd Rabbo, S.M., El-Axir, M.H., Ebied, A.A. (2009). “Center rest balls burnishing parameters adaptation of steel components using fuzzy logic.” Journal of Materials Processing Technology, Vol. 209, pp. 2428-2435.
  • Kayali, Y., Gokce, B., Mertgenc, E., Colak. F., Kara. R. (2013). “Analysis of wear behaviour of borided AISI 52100 steel with the taguchi method.” Journal of the Balkan Tribological Association, Vol. 19, pp. 365-376.
  • López de Lacalle, L.N., Lamikiz, A., Muñoa, J., Sánchez, J.A. (2005). “Quality improvement of ball-end sculptured surfaces by ball burnishing.” International Journal of Machine Tools and Manufacture, Vol. 45, pp. 1659-1668.
  • Low, K.O., Wong, K.J. (2011). “Influence of ball burnishing on surface quality and tribological characteristics of polymers under dry sliding conditions.” Tribology International, Vol. 44, pp. 44-153.
  • Luca, L., Neagu-Ventzel, S., Marinescu, I. (2005). “Effects of working parameters on surface finish in ball-burnishing of hardened steels.” Precision Engineering, Vol. 29, pp. 253–256.
  • Mahajan D, Tajane R. (2013). “A review on ball burnishing process”. International Journal of Scientific and Research Publications, Vol. 3, pp. 1-8.
  • Oktem, H., Erzurumlu, T., Col, M. (2006) “A study of the taguchi optimization method for surface roughness in finishing milling of mold surfaces.” The International Journal of Advanced Manufacturing Technology, Vol. 28, pp. 694-700.
  • Phadke, M.S. (1989). Quality engineering using robust design. Prentice Hill, New York, USA.
  • Pishbin, F., Simchi, A., Ryan, P., Boccaccini, A.R. (2010). “A study of the electrophoretic deposition of bioglass suspensions using the taguchi experimental design approach.” Journal of the European Ceramic Society, Vol.30, pp. 2963-2970.
  • Rodriguez, A., Lopez de Lacelle, L.N., Celaya, A., Lamikiz, A., Albizuri, J. (2010). “Surface improvement of shafts by the deep ball-burnishing technique.” Surface & Coatings Technology, Vol. 206, pp. 2817-2824.
  • Sagbas, A. (2011) “Analysis and optimization of surface roughness in the ball burnishing process using response surface methodology and desirability function.” Advances in Engineering Software, Vol. 42, pp. 992-998.
  • Thamizhmnaii, S., Omar, B.B., Saparudin, S., Hasan, S. (2008). “Surface roughness investigation and hardness by burnishing on titanium alloy.” Journal of Achievements in Materials and Manufacturing Engineering, Vol. 28, pp. 139-142.
  • Tian, Y., Shin, Y.C. (2007). “Laser-assisted burnishing of metals.” International Journal of Machine Tools & Manufacture, Vol. 47, pp. 14-22.
  • Zhang, P., Lindemann, J. (2005). “Influence of shot peening on high cycle fatigue properties of the high-strength wrought magnesium alloy AZ80.” Scripta Materialia, Vol. 52, pp. 485–490.

THE OPTIMIZATION OF SURFACE ROUGHNESS OF AZ91D MAGNESIUM ALLOY USING ANOVA IN BALL BURNISHING PROCESS

Yıl 2017, Cilt: 1 Sayı: 1, 25 - 31, 15.05.2017
https://doi.org/10.31127/tuje.316860

Öz

Ball burnishing is a simple, cost-effective and fast finishing process generally applied to better the surface roughness of machine parts. In this study, the Taguchi L18 orthogonal array method is used to find the optimal surface roughness in ball burnishing of AZ91D magnesium alloy. The orthogonal array, the signal-to-noise ratio, and ANOVA (analysis of variance) method is employed to study the performance characteristics in ball burnishing process of AZ91D alloy bars. The purpose of this study is to perform an ANOVA to determine the effects of the (burnishing force, burnishing speed, feed rate and number of passes parameters) on the surface roughness data obtained after the ball burnishing applied to the AZ91D bars. The optimum burnishing parameter was determined based on signal-to-noise (S/N) ratio. Data was analyzed by means of the ANOVA method. The main results of the statistical analysis highlight the great influence of the feed rate, burnishing force and number of passes on surface roughness among the set of factors and their interactions considered.

Kaynakça

  • Buldum, B.B. (2013). Analyzing the Machinability of Magnesium Alloy. AZ91. PhD Thesis, Gazi University, Ankara, Turkey.
  • Buldum, B.B., Sik, A., Ozkul, I. (2013) “Investigation of magnesium alloys machinability.” International Journal of Electronics, Mechanical and Mechatronics Engineering, Vol. 2, pp. 261-268.
  • Carou, D., Rubio, E.M., Lauro, C.H., Davim J P. (2014). “Experimental investigation on surface finish during intermittent turning of UNS M11917 magnesium alloy under dry and near dry machining conditions.” Measurement, Vol. 56, pp.136-154.
  • Cicek, A., Kivak, T., Ekici, E. (2015). “Optimization of drilling parameters using taguchi technique and response surface methodology (RSM) in drilling of AISI 304 steel with cryogenically treated HSS drills.” Journal of Intelligent Manufacturing, Vol. 26, pp. 295-305.
  • Dabeer, P.S., Purohit, G.K. (2010). “Effect of ball burnishing parameters on surface roughness using surface roughness methodology.” Advances in Production & Management, Vol. 5, pp. 111-116.
  • El-Axir, M.H., Othman, O.M., Abodiena, A.M. (2008). “Improvements in out-of-roundness and microhardness of inner surfaces by internal ball burnishing process.” Journal of Materials Processing Technology, Vol. 196, pp. 120-128.
  • Esme, U. (2010). “Use of grey based taguchi method in ball burnishing process for the optimization of surface roughness and microhardness of AA 7075 aluminum alloy.” Materials and Technology, vol. 44, pp. 129-135.
  • El-Taweel, T.A., El-Axir, M.H. (2009). “Analysis and optimization of the ball burnishing process through the taguchi technique.” The International Journal of Advanced Manufacturing Technology, Vol. 41, pp. 301-310.
  • Gaitonde, V.N., Karnik, S.R., Achyutha, B.T., Siddeswarappa, B. (2006). “Multi-response optimization in drilling using taguchi’s quality loss function.” Indian Journal of Engineering and Materials Sciences, Vol. 13, pp. 484-488.
  • Gnedenkov, A.S., Sinebryukhov, S.L., Mashtalyar, D.V., Gnedenkov, S.V. (2013) “Features of the corrosion processes development at the magnesium alloys surface.” Surface & Coating Technology, Vol. 225, 112-118.
  • Gokce, B. (2015) “Analysis of wear behaviours of borided 440C steels by using taguchi method.” Journal of the Balkan Tribological Association, Vol. 21, pp. 831-841.
  • Grzesik W, Zak K. (2012) “Modification of surface finish produced by hard turning using superfinishing and burnishing operations.” Journal of Materials Processing Technology, Vol. 212, pp. 315-322.
  • Hamamci, M., Topal, E.S. (2014). “Optimization of cutting parameters for surface roughness in CNC turning machining with aluminum alloy 6061 material.” International organization of Scientific Research, Vol. 4, pp. 1-10.
  • Ibrahim, A.A., Abd Rabbo, S.M., El-Axir, M.H., Ebied, A.A. (2009). “Center rest balls burnishing parameters adaptation of steel components using fuzzy logic.” Journal of Materials Processing Technology, Vol. 209, pp. 2428-2435.
  • Kayali, Y., Gokce, B., Mertgenc, E., Colak. F., Kara. R. (2013). “Analysis of wear behaviour of borided AISI 52100 steel with the taguchi method.” Journal of the Balkan Tribological Association, Vol. 19, pp. 365-376.
  • López de Lacalle, L.N., Lamikiz, A., Muñoa, J., Sánchez, J.A. (2005). “Quality improvement of ball-end sculptured surfaces by ball burnishing.” International Journal of Machine Tools and Manufacture, Vol. 45, pp. 1659-1668.
  • Low, K.O., Wong, K.J. (2011). “Influence of ball burnishing on surface quality and tribological characteristics of polymers under dry sliding conditions.” Tribology International, Vol. 44, pp. 44-153.
  • Luca, L., Neagu-Ventzel, S., Marinescu, I. (2005). “Effects of working parameters on surface finish in ball-burnishing of hardened steels.” Precision Engineering, Vol. 29, pp. 253–256.
  • Mahajan D, Tajane R. (2013). “A review on ball burnishing process”. International Journal of Scientific and Research Publications, Vol. 3, pp. 1-8.
  • Oktem, H., Erzurumlu, T., Col, M. (2006) “A study of the taguchi optimization method for surface roughness in finishing milling of mold surfaces.” The International Journal of Advanced Manufacturing Technology, Vol. 28, pp. 694-700.
  • Phadke, M.S. (1989). Quality engineering using robust design. Prentice Hill, New York, USA.
  • Pishbin, F., Simchi, A., Ryan, P., Boccaccini, A.R. (2010). “A study of the electrophoretic deposition of bioglass suspensions using the taguchi experimental design approach.” Journal of the European Ceramic Society, Vol.30, pp. 2963-2970.
  • Rodriguez, A., Lopez de Lacelle, L.N., Celaya, A., Lamikiz, A., Albizuri, J. (2010). “Surface improvement of shafts by the deep ball-burnishing technique.” Surface & Coatings Technology, Vol. 206, pp. 2817-2824.
  • Sagbas, A. (2011) “Analysis and optimization of surface roughness in the ball burnishing process using response surface methodology and desirability function.” Advances in Engineering Software, Vol. 42, pp. 992-998.
  • Thamizhmnaii, S., Omar, B.B., Saparudin, S., Hasan, S. (2008). “Surface roughness investigation and hardness by burnishing on titanium alloy.” Journal of Achievements in Materials and Manufacturing Engineering, Vol. 28, pp. 139-142.
  • Tian, Y., Shin, Y.C. (2007). “Laser-assisted burnishing of metals.” International Journal of Machine Tools & Manufacture, Vol. 47, pp. 14-22.
  • Zhang, P., Lindemann, J. (2005). “Influence of shot peening on high cycle fatigue properties of the high-strength wrought magnesium alloy AZ80.” Scripta Materialia, Vol. 52, pp. 485–490.
Toplam 27 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Konular Mühendislik
Bölüm Articles
Yazarlar

Berat Baris Buldum

Suleyman Cinar Cagan

Yayımlanma Tarihi 15 Mayıs 2017
Yayımlandığı Sayı Yıl 2017 Cilt: 1 Sayı: 1

Kaynak Göster

APA Buldum, B. B., & Cagan, S. C. (2017). THE OPTIMIZATION OF SURFACE ROUGHNESS OF AZ91D MAGNESIUM ALLOY USING ANOVA IN BALL BURNISHING PROCESS. Turkish Journal of Engineering, 1(1), 25-31. https://doi.org/10.31127/tuje.316860
AMA Buldum BB, Cagan SC. THE OPTIMIZATION OF SURFACE ROUGHNESS OF AZ91D MAGNESIUM ALLOY USING ANOVA IN BALL BURNISHING PROCESS. TUJE. Mayıs 2017;1(1):25-31. doi:10.31127/tuje.316860
Chicago Buldum, Berat Baris, ve Suleyman Cinar Cagan. “THE OPTIMIZATION OF SURFACE ROUGHNESS OF AZ91D MAGNESIUM ALLOY USING ANOVA IN BALL BURNISHING PROCESS”. Turkish Journal of Engineering 1, sy. 1 (Mayıs 2017): 25-31. https://doi.org/10.31127/tuje.316860.
EndNote Buldum BB, Cagan SC (01 Mayıs 2017) THE OPTIMIZATION OF SURFACE ROUGHNESS OF AZ91D MAGNESIUM ALLOY USING ANOVA IN BALL BURNISHING PROCESS. Turkish Journal of Engineering 1 1 25–31.
IEEE B. B. Buldum ve S. C. Cagan, “THE OPTIMIZATION OF SURFACE ROUGHNESS OF AZ91D MAGNESIUM ALLOY USING ANOVA IN BALL BURNISHING PROCESS”, TUJE, c. 1, sy. 1, ss. 25–31, 2017, doi: 10.31127/tuje.316860.
ISNAD Buldum, Berat Baris - Cagan, Suleyman Cinar. “THE OPTIMIZATION OF SURFACE ROUGHNESS OF AZ91D MAGNESIUM ALLOY USING ANOVA IN BALL BURNISHING PROCESS”. Turkish Journal of Engineering 1/1 (Mayıs 2017), 25-31. https://doi.org/10.31127/tuje.316860.
JAMA Buldum BB, Cagan SC. THE OPTIMIZATION OF SURFACE ROUGHNESS OF AZ91D MAGNESIUM ALLOY USING ANOVA IN BALL BURNISHING PROCESS. TUJE. 2017;1:25–31.
MLA Buldum, Berat Baris ve Suleyman Cinar Cagan. “THE OPTIMIZATION OF SURFACE ROUGHNESS OF AZ91D MAGNESIUM ALLOY USING ANOVA IN BALL BURNISHING PROCESS”. Turkish Journal of Engineering, c. 1, sy. 1, 2017, ss. 25-31, doi:10.31127/tuje.316860.
Vancouver Buldum BB, Cagan SC. THE OPTIMIZATION OF SURFACE ROUGHNESS OF AZ91D MAGNESIUM ALLOY USING ANOVA IN BALL BURNISHING PROCESS. TUJE. 2017;1(1):25-31.
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