Araştırma Makalesi
BibTex RIS Kaynak Göster
Yıl 2018, Cilt: 10 Sayı: 1, 148 - 156, 29.01.2017
https://doi.org/10.29137/umagd.419669

Öz

Kaynakça

  • Ansari, A. I., & Hashish, M. (1995). Effect of abrasive waterjet parameters on volume removal trends in turning. Journal of engineering for industry, 117(4), 475-484.
  • Ay, M., Çaydaş, U., & Hascalik, A. (2010). Effect of traverse speed on abrasive waterjet machining of age hardened Inconel 718 nickel-based super alloys. Materials and Manufacturing Processes, 25(10), 1160-1165.
  • Ay, M., Çaydaş, U., Hasçalık, A., (2013). Optimization of micro EDM drilling of inconel 718 superalloy. The International Journal of Advanced Manufacturing Technology, 66(5-8),1015-1023.
  • Bhattacharya, S.K., Javaid, A., Lewis, M.H., Walbank, J. (1983). Wear Mechanisms of Syalon Ceramic Tools when Machining Nickel-Based Materials, Metals Technology, 10: 482-483.
  • Bradley, E. (1988) Super alloys A Technical Guide, ASM Internatıonal, USA, 1-29.
  • Çaydaş, U., Ay, M., (2016). WEDM cutting of Inconel 718 nickel based superalloy effects of cutting parameters on the cutting quality. Materiali in tehnologije, 50(1),117-125.
  • E. Lima, C. E. D. A., Lebrón, R., de Souza, A. J., Ferreira, N. F., & Neis, P. D. (2016). Study of influence of traverse speed and abrasive mass flowrate in abrasive water jet machining of gemstones. The International Journal of Advanced Manufacturing Technology, 83(1-4), 77-87.
  • Escobar-Palafox, G. A., R. S. Gault, and K. Ridgway. (2012). Characterization of abrasive water-jet process for pocket milling in Inconel 718. Procedia CIRP 1: 404-408.
  • Ezugwu, E. O., Wanga, Z. M., Machadop A. R. (1998). The Machinability of Nickel- Based Alloys: A Review, Journal of materials Processing Technology, Volume 86, Issues 1-3, 1-16.
  • Field, M. (1968). Machining Aerospace Alloy, Iron and Steel Institute, Special Report 94, 151-160,.
  • Gür, A.K., Kaya, S., (2017). Abrasive wear resistance optimization of three different carbide coatings by the Taguchi method. Materials Testing, 59(5),450-455.
  • Gür, A.K., Kaya, S., (2017). PTA Kaplamalarda Abrasive Aşınma Davranışının Değerlendirilmesinde Bir Taguchi Yaklaşımı. Fırat Üniversitesi Mühendislik Bilimleri Dergisi, 29(2),195-202.
  • Hasçalık, A., Ay, M., (2013). CO2 laser cut quality of Inconel 718 nickel based superalloy. Optics & Laser Technology, 48(),554-564.
  • Karabulut, Ş., & Güllü, A. (2009). Dynamic Chip Breaker Design for Nickel-Base, Inconel 718, Alloy with Coated Carbide Tools Using Negative Angle Tool Holder. In Solid State Phenomena (Vol. 147, pp. 758-763). Trans Tech Publications.
  • Kartal, F. (2016). A review of the current state of abrasive water-jet turning machining method. The International Journal of Advanced Manufacturing Technology, 1-11.
  • Kartal, F., & Gökkaya, H. (2015). Effect of abrasive water jet turning process parameters on surface roughness and material removal rate of AISI 1050 steel. Materials Testing, 57(9), 773-782.
  • Kivak, T., Habali, K., & Şeker, U. (2012). The Effect of Cutting Paramaters on The Hole Quality and Tool Wear During The Drilling of Inconel 718. Gazi University Journal of Science, 25(2), 533-540.
  • Özay, Ç., Ballıkaya, H., Savaş, V., (2016). Application of the Taguchi method to select the optimum cutting parameters for tangential cylindrical grinding of AISI D3 tool steel. Materiali in tehnologije, 50(1),81-87.
  • Rahman, M., Seah, W.K.H., Teo, T.T., “The Machinability of Inconel 718”, Journal of Materials Processing Technology, 63: 199-204 (1997).
  • Savaş, V., Özay, Ç., Ballıkaya, H., (2016). Experimental investigation of cutting parameters in machining of 100Cr6 with tangential turn milling method. Advances in Manufacturing, 4(1),97-104.
  • Taguchi, G. (1986). Introduction to quality engineering: designing quality into products and processes.
  • Yıldız, T., Gür, A.K., Aba, S., (2014). Examination of the Wear Behavior of Cu-Ni/B4Cp Composite by the Taguchi Method. Materials Testing, 54(11-12),1009-1014.

Design Optimization of Machining Parameters for AWJ Turning Operations of 718 Inconel Super alloy Based on the Taguchi

Yıl 2018, Cilt: 10 Sayı: 1, 148 - 156, 29.01.2017
https://doi.org/10.29137/umagd.419669

Öz



Inconel Alloy 718 super alloy was machined using
abrasive water jet (AWJ) in this study. 
Following the cutting process, average surface roughness (Ra µm) and
material removal rate (MRR) were investigated and operating parameters were
optimized using Taguchi method. Among the machining parameters were pump
pressure (PP) (200, 350 MPa), nozzle feed rate (NFR) (5, 105 and 205 mm/min);
abrasive flow rate (AFR) (50, 200 and 350 g/min); spindle speed (SS) (25, 50
and 75 RPM) and standoff distance (SOD) (2, 8 and 14 mm).  Taguchi L18 (21 x34) orthogonal factorial
experiment organization is adopted as experiment design. The effect of
parameters on Ra and depth of cut (DoC) was investigated statistically using
the outcomes of the variance analysis and S/N rates.  As a result of the empirical studies, PP
proved to have the highest effect on Ra by 42.35%. On the other hand, NFR
proved to have the highest effect on DoC by 72.85%. Increasing SS has improved
Ra value while increasing DoC.




Kaynakça

  • Ansari, A. I., & Hashish, M. (1995). Effect of abrasive waterjet parameters on volume removal trends in turning. Journal of engineering for industry, 117(4), 475-484.
  • Ay, M., Çaydaş, U., & Hascalik, A. (2010). Effect of traverse speed on abrasive waterjet machining of age hardened Inconel 718 nickel-based super alloys. Materials and Manufacturing Processes, 25(10), 1160-1165.
  • Ay, M., Çaydaş, U., Hasçalık, A., (2013). Optimization of micro EDM drilling of inconel 718 superalloy. The International Journal of Advanced Manufacturing Technology, 66(5-8),1015-1023.
  • Bhattacharya, S.K., Javaid, A., Lewis, M.H., Walbank, J. (1983). Wear Mechanisms of Syalon Ceramic Tools when Machining Nickel-Based Materials, Metals Technology, 10: 482-483.
  • Bradley, E. (1988) Super alloys A Technical Guide, ASM Internatıonal, USA, 1-29.
  • Çaydaş, U., Ay, M., (2016). WEDM cutting of Inconel 718 nickel based superalloy effects of cutting parameters on the cutting quality. Materiali in tehnologije, 50(1),117-125.
  • E. Lima, C. E. D. A., Lebrón, R., de Souza, A. J., Ferreira, N. F., & Neis, P. D. (2016). Study of influence of traverse speed and abrasive mass flowrate in abrasive water jet machining of gemstones. The International Journal of Advanced Manufacturing Technology, 83(1-4), 77-87.
  • Escobar-Palafox, G. A., R. S. Gault, and K. Ridgway. (2012). Characterization of abrasive water-jet process for pocket milling in Inconel 718. Procedia CIRP 1: 404-408.
  • Ezugwu, E. O., Wanga, Z. M., Machadop A. R. (1998). The Machinability of Nickel- Based Alloys: A Review, Journal of materials Processing Technology, Volume 86, Issues 1-3, 1-16.
  • Field, M. (1968). Machining Aerospace Alloy, Iron and Steel Institute, Special Report 94, 151-160,.
  • Gür, A.K., Kaya, S., (2017). Abrasive wear resistance optimization of three different carbide coatings by the Taguchi method. Materials Testing, 59(5),450-455.
  • Gür, A.K., Kaya, S., (2017). PTA Kaplamalarda Abrasive Aşınma Davranışının Değerlendirilmesinde Bir Taguchi Yaklaşımı. Fırat Üniversitesi Mühendislik Bilimleri Dergisi, 29(2),195-202.
  • Hasçalık, A., Ay, M., (2013). CO2 laser cut quality of Inconel 718 nickel based superalloy. Optics & Laser Technology, 48(),554-564.
  • Karabulut, Ş., & Güllü, A. (2009). Dynamic Chip Breaker Design for Nickel-Base, Inconel 718, Alloy with Coated Carbide Tools Using Negative Angle Tool Holder. In Solid State Phenomena (Vol. 147, pp. 758-763). Trans Tech Publications.
  • Kartal, F. (2016). A review of the current state of abrasive water-jet turning machining method. The International Journal of Advanced Manufacturing Technology, 1-11.
  • Kartal, F., & Gökkaya, H. (2015). Effect of abrasive water jet turning process parameters on surface roughness and material removal rate of AISI 1050 steel. Materials Testing, 57(9), 773-782.
  • Kivak, T., Habali, K., & Şeker, U. (2012). The Effect of Cutting Paramaters on The Hole Quality and Tool Wear During The Drilling of Inconel 718. Gazi University Journal of Science, 25(2), 533-540.
  • Özay, Ç., Ballıkaya, H., Savaş, V., (2016). Application of the Taguchi method to select the optimum cutting parameters for tangential cylindrical grinding of AISI D3 tool steel. Materiali in tehnologije, 50(1),81-87.
  • Rahman, M., Seah, W.K.H., Teo, T.T., “The Machinability of Inconel 718”, Journal of Materials Processing Technology, 63: 199-204 (1997).
  • Savaş, V., Özay, Ç., Ballıkaya, H., (2016). Experimental investigation of cutting parameters in machining of 100Cr6 with tangential turn milling method. Advances in Manufacturing, 4(1),97-104.
  • Taguchi, G. (1986). Introduction to quality engineering: designing quality into products and processes.
  • Yıldız, T., Gür, A.K., Aba, S., (2014). Examination of the Wear Behavior of Cu-Ni/B4Cp Composite by the Taguchi Method. Materials Testing, 54(11-12),1009-1014.
Toplam 22 adet kaynakça vardır.

Ayrıntılar

Birincil Dil İngilizce
Bölüm Makaleler
Yazarlar

Fuat Kartal

Yayımlanma Tarihi 29 Ocak 2017
Gönderilme Tarihi 2 Kasım 2017
Yayımlandığı Sayı Yıl 2018 Cilt: 10 Sayı: 1

Kaynak Göster

APA Kartal, F. (2017). Design Optimization of Machining Parameters for AWJ Turning Operations of 718 Inconel Super alloy Based on the Taguchi. International Journal of Engineering Research and Development, 10(1), 148-156. https://doi.org/10.29137/umagd.419669
Tüm hakları saklıdır. Kırıkkale Üniversitesi, Mühendislik Fakültesi.