Öz
Nimonic
80A superalloy is frequently used due to its high creep resistance, oxidation
resistance and high resistance to high temperature corrosion. On the other
hand, due to compatibility of simulation of plastic deformation processes,
Johnson-Cook model is chosen among the materials models such as Zerille
Armstrong, Bordner Partom, Steinberg-Guinan etc. In this study, primarily,
quasi-static compression tests were performed for 10-3, 10-2 and 10-1 s-1
strain rates at room temperature. Secondly, dynamic compression tests were
secondly conducted at high strain rates ranging from 370 to 954 s-1 using the
Split Hopkinson Pressure Bar (SHPB) apparatus. Then, the compression tests were
conducted at a temperature level from 24~200 °C at the reference strain rate.
Johnson-Cook model parameters of Nimonic 80A were determined by analyzing the
data obtained from the tests. Lastly, the compression simulations with finite
element method (FEM) were performed in ANSYS Workbench to confirm the accuracy
of the parameters. In the light of the results, it was determined that there is
an average of %3.23 deviation between the experimental and the simulation
values. The result showed that accuracy of the Johnson-Cook parameters for
Nimonic 80A superalloy was verified with FEM.
Anahtar Kelimeler
Nimonic 80A johnson-cook parameters finite element method split-hopkinson pressure bar
Kaynakça
- 1. Kim, D. K., Kim, D. Y., Ryu, S. H., and Kim, D. J., "Application of nimonic 80A to the hot forging of an exhaust valve head", Journal Of Materials Processing Technology, 113 (1–3): 148–152 (2001).
- 2. Zhu, Y., Zhimin, Y., and Jiangpin, X., "Microstructural mapping in closed die forging process of superalloy Nimonic 80a valve head", Journal Of Alloys And Compounds, 509 (20): 6106–6112 (2011).
- 3. Quan, G., Pan, J., and Wang, X., "Prediction of the Hot Compressive Deformation Behavior for Superalloy Nimonic 80A by BP-ANN Model", Applied Sciences, 6 (3): 66 (2016).
- 4. Günay, M., Korkmaz, M. E., and Yaşar, N., "Finite element modeling of tool stresses on ceramic tools in hard turning", Mechanika, 23 (3) (3): 432–440 (2017).
- 5. Korkmaz, M. E. and Günay, M., "Finite Element Modelling of Cutting Forces and Power Consumption in Turning of AISI 420 Martensitic Stainless Steel", Arabian Journal For Science And Engineering, 43 (9): 4863–4870 (2018).
- 6. Gok, K., "Development of three-dimensional finite element model to calculate the turning processing parameters in turning operations", Measurement, 75: 57–68 (2015).
- 7. Parida, A. K. and Maity, K., "Numerical and experimental analysis of specific cutting energy in hot turning of Inconel 718", Measurement, 133: 361–369 (2019).
- 8. Jain, A., Khanna, N., and Bajpai, V., "FE simulation of machining of Ti-54M titanium alloy for industry relevant outcomes", Measurement, 129: 268–276 (2018).
- 9. Parida, A. K. and Maity, K., "Effect of nose radius on forces, and process parameters in hot machining of Inconel 718 using finite element analysis", Engineering Science And Technology, An International Journal, 20 (2): 687–693 (2017).
- 10. Asif. M, M., Shrikrishana, K. A., and Sathiya, P., "Finite element modelling and characterization of friction welding on UNS S31803 duplex stainless steel joints", Engineering Science And Technology, An International Journal, 18 (4): 704–712 (2015).
- 11. Parida, A. K. and Maity, K., "Comparison the machinability of Inconel 718, Inconel 625 and Monel 400 in hot turning operation", Engineering Science And Technology, An International Journal, 21 (3): 364–370 (2018).
- 12. Şerban, D. A., Marsavina, L., Rusu, L., and Negru, R., "Numerical study of the behavior of magnesium alloy AM50 in tensile and torsional loadings", Archive Of Applied Mechanics, (1): 1–7 (2018).
- 13. Dorogoy, A. and Rittel, D., "Determination of the johnson-cook material parameters using the SCS specimen", Experimental Mechanics, 49 (6): 881–885 (2009).
- 14. Schindler, S., Steinmann, P., Aurich, J. C., and Zimmermann, M., "A thermo-viscoplastic constitutive law for isotropic hardening of metals", Archive Of Applied Mechanics, 87 (1): 129–157 (2017).
- 15. Yin, T., Bai, L., Li, X., Li, X., and Zhang, S., "Effect of thermal treatment on the mode I fracture toughness of granite under dynamic and static coupling load", Engineering Fracture Mechanics, 199: 143–158 (2018).
- 16. Verleysen, P. and Degrieck, J., "Experimental investigation of the deformation of Hopkinson bar specimens", International Journal Of Impact Engineering, 30 (3): 239–253 (2004).
- 17. Lee, S., Kim, K.-M., Park, J., and Cho, J.-Y., "Pure rate effect on the concrete compressive strength in the split Hopkinson pressure bar test", International Journal Of Impact Engineering, 113: 191–202 (2018).
- 18. Nguyen, K.-H., Kim, H. C., Shin, H., Yoo, Y.-H., and Kim, J.-B., "Numerical investigation into the stress wave transmitting characteristics of threads in the split Hopkinson tensile bar test", International Journal Of Impact Engineering, 109: 253–263 (2017).
- 19. Karkalos, N. E. and Markopoulos, A. P., "Determination of Johnson-Cook material model parameters by an optimization approach using the fireworks algorithm", Procedia Manufacturing, 22: 107–113 (2018).
- 20. Tan, Y. B., Ma, Y. H., and Zhao, F., "Hot deformation behavior and constitutive modeling of fine grained Inconel 718 superalloy", Journal Of Alloys And Compounds, 741: 85–96 (2018).
- 21. Limbadri, K., Toshniwal, K., Suresh, K., Kumar Gupta, A., V Kutumbarao, V., Ram, M., Ravindran, M., and Kalyankrishnan, G., "Stress Variation of Zircaloy-4 and Johnson Cook Model for rolled sheets.", Materials Today: Proceedings, 5 (2): 3793–3801 (2018).
- 22. Ducobu, F., Rivière-Lorphèvre, E., and Filippi, E., "On the importance of the choice of the parameters of the Johnson-Cook constitutive model and their influence on the results of a Ti6Al4V orthogonal cutting model", International Journal Of Mechanical Sciences, 122: 143–155 (2017).
- 23. Korkmaz, M. E., Verleysen, P., and Günay, M., "Identification of Constitutive Model Parameters for Nimonic 80A Superalloy", Transactions Of The Indian Institute Of Metals, 71 (12): 2945–2952 (2018).
- 24. Samantaray, D., Mandal, S., and Bhaduri, A. K., "A comparative study on Johnson Cook, modified Zerilli-Armstrong and Arrhenius-type constitutive models to predict elevated temperature flow behaviour in modified 9Cr-1Mo steel", Computational Materials Science, 47 (2): 568–576 (2009).
- 25. Calvo, J., Cabrera, J. M., Guerrero-Mata, M. P., De La Garza, M., and Puigjaner, J. F., "Characterization of the hot deformation behaviour of nimonic 80A and 263 Ni-based superalloys", Proceedings Of The 10th International Conference On Technology Of Plasticity, ICTP 2011, Aachen, 892–896 (2011).
- 26. Sjöberg, T., Kajberg, J., and Oldenburg, M., "Fracture behaviour of Alloy 718 at high strain rates, elevated temperatures, and various stress triaxialities", Engineering Fracture Mechanics, 178: 231–242 (2017).
Öz
Nimonic
80A superalloy is frequently used due to its high creep resistance, oxidation
resistance and high resistance to high temperature corrosion. On the other
hand, due to compatibility of simulation of plastic deformation processes,
Johnson-Cook model is chosen among the materials models such as Zerille
Armstrong, Bordner Partom, Steinberg-Guinan etc. In this study, primarily,
quasi-static compression tests were performed for 10-3, 10-2 and 10-1 s-1
strain rates at room temperature. Secondly, dynamic compression tests were
secondly conducted at high strain rates ranging from 370 to 954 s-1 using the
Split Hopkinson Pressure Bar (SHPB) apparatus. Then, the compression tests were
conducted at a temperature level from 24~200 °C at the reference strain rate.
Johnson-Cook model parameters of Nimonic 80A were determined by analyzing the
data obtained from the tests. Lastly, the compression simulations with finite
element method (FEM) were performed in ANSYS Workbench to confirm the accuracy
of the parameters. In the light of the results, it was determined that there is
an average of %3.23 deviation between the experimental and the simulation
values. The result showed that accuracy of the Johnson-Cook parameters for
Nimonic 80A superalloy was verified with FEM.
Anahtar Kelimeler
Nimonic 80A johnson-cook parameters finite element method split-hopkinson pressure bar
Kaynakça
- 1. Kim, D. K., Kim, D. Y., Ryu, S. H., and Kim, D. J., "Application of nimonic 80A to the hot forging of an exhaust valve head", Journal Of Materials Processing Technology, 113 (1–3): 148–152 (2001).
- 2. Zhu, Y., Zhimin, Y., and Jiangpin, X., "Microstructural mapping in closed die forging process of superalloy Nimonic 80a valve head", Journal Of Alloys And Compounds, 509 (20): 6106–6112 (2011).
- 3. Quan, G., Pan, J., and Wang, X., "Prediction of the Hot Compressive Deformation Behavior for Superalloy Nimonic 80A by BP-ANN Model", Applied Sciences, 6 (3): 66 (2016).
- 4. Günay, M., Korkmaz, M. E., and Yaşar, N., "Finite element modeling of tool stresses on ceramic tools in hard turning", Mechanika, 23 (3) (3): 432–440 (2017).
- 5. Korkmaz, M. E. and Günay, M., "Finite Element Modelling of Cutting Forces and Power Consumption in Turning of AISI 420 Martensitic Stainless Steel", Arabian Journal For Science And Engineering, 43 (9): 4863–4870 (2018).
- 6. Gok, K., "Development of three-dimensional finite element model to calculate the turning processing parameters in turning operations", Measurement, 75: 57–68 (2015).
- 7. Parida, A. K. and Maity, K., "Numerical and experimental analysis of specific cutting energy in hot turning of Inconel 718", Measurement, 133: 361–369 (2019).
- 8. Jain, A., Khanna, N., and Bajpai, V., "FE simulation of machining of Ti-54M titanium alloy for industry relevant outcomes", Measurement, 129: 268–276 (2018).
- 9. Parida, A. K. and Maity, K., "Effect of nose radius on forces, and process parameters in hot machining of Inconel 718 using finite element analysis", Engineering Science And Technology, An International Journal, 20 (2): 687–693 (2017).
- 10. Asif. M, M., Shrikrishana, K. A., and Sathiya, P., "Finite element modelling and characterization of friction welding on UNS S31803 duplex stainless steel joints", Engineering Science And Technology, An International Journal, 18 (4): 704–712 (2015).
- 11. Parida, A. K. and Maity, K., "Comparison the machinability of Inconel 718, Inconel 625 and Monel 400 in hot turning operation", Engineering Science And Technology, An International Journal, 21 (3): 364–370 (2018).
- 12. Şerban, D. A., Marsavina, L., Rusu, L., and Negru, R., "Numerical study of the behavior of magnesium alloy AM50 in tensile and torsional loadings", Archive Of Applied Mechanics, (1): 1–7 (2018).
- 13. Dorogoy, A. and Rittel, D., "Determination of the johnson-cook material parameters using the SCS specimen", Experimental Mechanics, 49 (6): 881–885 (2009).
- 14. Schindler, S., Steinmann, P., Aurich, J. C., and Zimmermann, M., "A thermo-viscoplastic constitutive law for isotropic hardening of metals", Archive Of Applied Mechanics, 87 (1): 129–157 (2017).
- 15. Yin, T., Bai, L., Li, X., Li, X., and Zhang, S., "Effect of thermal treatment on the mode I fracture toughness of granite under dynamic and static coupling load", Engineering Fracture Mechanics, 199: 143–158 (2018).
- 16. Verleysen, P. and Degrieck, J., "Experimental investigation of the deformation of Hopkinson bar specimens", International Journal Of Impact Engineering, 30 (3): 239–253 (2004).
- 17. Lee, S., Kim, K.-M., Park, J., and Cho, J.-Y., "Pure rate effect on the concrete compressive strength in the split Hopkinson pressure bar test", International Journal Of Impact Engineering, 113: 191–202 (2018).
- 18. Nguyen, K.-H., Kim, H. C., Shin, H., Yoo, Y.-H., and Kim, J.-B., "Numerical investigation into the stress wave transmitting characteristics of threads in the split Hopkinson tensile bar test", International Journal Of Impact Engineering, 109: 253–263 (2017).
- 19. Karkalos, N. E. and Markopoulos, A. P., "Determination of Johnson-Cook material model parameters by an optimization approach using the fireworks algorithm", Procedia Manufacturing, 22: 107–113 (2018).
- 20. Tan, Y. B., Ma, Y. H., and Zhao, F., "Hot deformation behavior and constitutive modeling of fine grained Inconel 718 superalloy", Journal Of Alloys And Compounds, 741: 85–96 (2018).
- 21. Limbadri, K., Toshniwal, K., Suresh, K., Kumar Gupta, A., V Kutumbarao, V., Ram, M., Ravindran, M., and Kalyankrishnan, G., "Stress Variation of Zircaloy-4 and Johnson Cook Model for rolled sheets.", Materials Today: Proceedings, 5 (2): 3793–3801 (2018).
- 22. Ducobu, F., Rivière-Lorphèvre, E., and Filippi, E., "On the importance of the choice of the parameters of the Johnson-Cook constitutive model and their influence on the results of a Ti6Al4V orthogonal cutting model", International Journal Of Mechanical Sciences, 122: 143–155 (2017).
- 23. Korkmaz, M. E., Verleysen, P., and Günay, M., "Identification of Constitutive Model Parameters for Nimonic 80A Superalloy", Transactions Of The Indian Institute Of Metals, 71 (12): 2945–2952 (2018).
- 24. Samantaray, D., Mandal, S., and Bhaduri, A. K., "A comparative study on Johnson Cook, modified Zerilli-Armstrong and Arrhenius-type constitutive models to predict elevated temperature flow behaviour in modified 9Cr-1Mo steel", Computational Materials Science, 47 (2): 568–576 (2009).
- 25. Calvo, J., Cabrera, J. M., Guerrero-Mata, M. P., De La Garza, M., and Puigjaner, J. F., "Characterization of the hot deformation behaviour of nimonic 80A and 263 Ni-based superalloys", Proceedings Of The 10th International Conference On Technology Of Plasticity, ICTP 2011, Aachen, 892–896 (2011).
- 26. Sjöberg, T., Kajberg, J., and Oldenburg, M., "Fracture behaviour of Alloy 718 at high strain rates, elevated temperatures, and various stress triaxialities", Engineering Fracture Mechanics, 178: 231–242 (2017).
Ayrıntılar
| Birincil Dil | İngilizce |
|---|---|
| Konular | Mühendislik |
| Bölüm | Araştırma Makalesi |
| Yazarlar | |
| Yayımlanma Tarihi | 1 Eylül 2020 |
| Gönderilme Tarihi | 17 Nisan 2019 |
| Yayımlandığı Sayı | Yıl 2020 Cilt: 23 Sayı: 3 |
Kaynak Göster
Cited By
Bu eser Creative Commons Atıf-AynıLisanslaPaylaş 4.0 Uluslararası ile lisanslanmıştır.