Kitting-Based Design of the In-plant Logistics Processes

Year 2018, Volume: 23 Issue: 4, 83 - 98, 31.12.2018

Mehmet Bülent Durmuşoğlu Eda Sol Emre Çevikcan Şule İtır Satoğlu

https://doi.org/10.17482/uumfd.456038

Abstract

Lean logistics aims
elimination of the non-value adding material handling and storage processes
both within the plants and among the supplier and customer companies, based on
lean thinking. In this context, the required parts must be delivered
effectively and systematically to the assembly stations, as much as required
and just-in time. However, due to the increase in the uncommon parts variety,
and erratic product demands, some new approaches of parts distribution to the
assembly lines is strongly required. Kitting or kit-delivery is one of these
new approaches. In this study, it is aimed to develop a parts delivery
methodology based on kitting and hence to plan and manage in-plant parts
distribution processes, effectively. In addition, based on a real case study,
the proposed methodology is explained. The unique aspect of this study is that
an integrated methodology that considers all stages of parts delivery based on
kitting is proposed, and the developed methodology can be applied to many
industrial sectors. 

Keywords

In-plant logistics, integrated kitting-based parts feeding system, assembly lines

FABRİKA İÇİ LOJİSTİK SÜREÇLERİNİN SET YAPMA ESASLI TASARIMI VE BİR UYGULAMA

Abstract

Yalın lojistik, yalın düşünce çerçevesinde, gerek fabrika
içi, gerekse müşteri-tedarikçi firmalar arası katma değeri olmayan malzeme
taşıma ve depolama süreçlerinin ortadan kaldırılmasını amaçlar. Bu kapsamda, üretim
içinde montaj istasyonlarına gerekli olan parçaların ihtiyaç duyulan miktarda,
tam zamanında, sistematik ve etkin bir biçimde beslenmesi gerekmektedir. Ancak
ürünlerin farklı modellerinde ortak olmayan parça çeşitliliğinin artması, ürün
taleplerinin değişken hale gelmesi gibi nedenlerle montaj hatlarına malzeme
besleme konusunda yenilikçi yaklaşımlar izlenmesine ihtiyaç duyulmuştur. Set
halinde teslimat bu tür yenilikçi bir fabrika içi malzeme besleme yaklaşımıdır.
Bu çalışmada, montaj hatlarına set yapma esaslı malzeme beslemeye yönelik bir
metodoloji geliştirilmesi ve böylece fabrika içi lojistik süreçlerinin etkin
bir şekilde planlanmasını ve yönetilmesini sağlamak amaçlanmıştır. Ayrıca
gerçek bir uygulama örneği ile önerilen metodoloji açıklanmıştır. Makalenin
özgün yönü, set yapma temelli malzeme beslemeye yönelik tüm aşamaları içeren,
bütünsel bir yaklaşım geliştirilmesi ve metodolojinin birçok endüstri dalında
uygulanabilecek nitelikte olmasıdır. 

Keywords

Üretim Lojistiği, Yalın Lojistik, Set Yapma

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