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MODELLING OF DETERIORATED ELECTRICAL STEEL PROPERTIES DUE TO LASER CUTTING PROCEDURE

Year 2020, Volume: 4 Issue: 2, 39 - 47, 29.06.2020

Abstract

The quality and efficiency of electrical machines are key factors towards improvement of the drive performance. Manufacturing processes have a significant impact on the efficiency of electrical machines. There are different manufacturing techniques such as mechanical cutting, laser cutting, electrical discharge machining etc. Each cutting techniques may cause a deformation near edges of the cutting area that may severely affect the properties of the B-H curve of the ferromagnetic materials. Thus it is important to predict approximately the extension of the damaged area. In this study we have developed an approach based on finite element method using COMSOL Multiphysics simulation software to evaluate the deformation caused by laser cutting on the edges of the ferromagnetic material.

Thanks

The authors acknowledge the project ID L2-8187 was financially supported by the Slovenian Research Agency. This work is part of the MOTZART, that is financed by the Republic of Slovenia and the European Union under the European Regional Development Fund.

References

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  • [2] M. Bali, and A. Muetze, Influences of CO2 Laser, FKL Laser, and Mechanical Cutting on the Magnetic Properties of Electrical Steel Sheets, IEEE Trans. Ind Appl.53(6), 4446-4454(2015), DOI: 10.1109/TIA.2015.2453136.
  • [3] V. Manescu (Paltanea), G.Paltanea, H. Gavrila and G. Scutaru, The Effect of mechanical and electrical discharge cutting Technologies on the magnetic properties of non-oriented silicon iron steels, Electrotech. Et energ.60, 59-68 (2015).
  • [4] E. G. Araujo, J. Schneider, K. Verbeken, G. Pasquarella, and Y. Houbaert, Dimensional effects on magnetic properties of fe-si steels due to laser and mechanical cutting, IEEE Trans. Magn. 46(2), 213-216 (2010), DOI: 10.1109/TMAG.2009.2034124.
  • [5] H.Naumoski, B.Riedmüller, A.Minkow, and U.Herr, Investigation of the influence of different cutting procedures on the global and local magnetic properties of non-oriented electrical steel, J. Magn. Magn. Mater 392, 126-133 (2015).
  • [6] A. Belhadj, P. Baudouin, F. Breaban, A. Deffontaine, M. Dewulf, and Y. Houbaert, The effect of laser cutting in microstructure and on magnetic properties of grain non-oriented electrical steels, J. Magn. Magn. Mater.256, 20–31 (2003), DOI: 10.1016/S0304-8853(01)00937-4.
  • [7] H. Naumoski, A. Maucher, and U. Herr, Investigation of the influence of different cutting procedures on the global and local magnetic properties of non-oriented electrical steel, 5th EDPC, 1-9(2015), DOI: 10.1109/EDPC.2015.7323206.
  • [8] J. Schoppa, H. Louis, F. Pude and C.von Rad, Influence of abrasive waterjet cutting on the magnetic properties of non-oriented electrical steels, J. Mag.Mag.Mater. 254. 370-372(2003), DOI: 10.1016/S0304-8853(02)00882.
  • [9] S. Bayraktar, and Y. Turgut, Effects of different cutting methods for electrical steel sheets on performance of induction motors, Journal of Engineering Manufacture, pp.1-8, 2016.
  • [10] M. Bali, and A. Muetze, The Degradation Depth of Non-grain Oriented Electrical Steel Sheets of Electric Machines Due to Mechanical and Laser Cutting: A State-of-the-Art Review, IEEE Trans. Ind Appl 55(1), 366-375 (2019), DOI: 10.1109/TIA.2018.2868033.
  • [11] E. A. Abdul-zade, A. K. Gasanov, and R. M. Talybov, Influence of laser cutting on the electromagnetic characteristics of electrical steels, Elektroteknika 59(6), 59-60 (1988).
  • [12] G. Loisos, and A. J. Moses, Effect of mechanical Nd: YAG laser cutting on magnetic flux distribution near the cut edge of non-oriented steels, in J. Mater. Process. Technol. 161(1/2), 151-155 (2005).
  • [13] Y.Kurosaki, H. Mogi, H. Fujii, T. Kubota, and M. Shiozaki, Importance of punching and workability in non-oriented electrical steel sheets, J. Mag. Mater.320(20), 2474-2480(2008).
  • [14] M. Emura, F.J.G. Landgraf, W. Ross, J.R. Barret, The influence of cutting technique on the magnetic properties of electrical steels, J. Mag.Mag. Mater. 254-255, 358–360 (2003).
  • [15] K. Bourchas, A. Stening, J. Soulard, A. Broddefalk, M. Lindenmo, M. Dahlen, and F. Gyllensten, Influence of Cutting and Welding on Magnetic Properties of Electrical Steels, 2016 International Conference on Electrical Machines (ICEM), pp.1815-1821 (2016), DOI: 10.1109/ICELMACH.2016.7732770.
  • [16] S. Imamori, S. Steentjes, and K. Hameyer, Influence of Interlocking on Magnetic Properties of Electrical Steel Laminations, IEEE Trans. Magn.53(11), 8108704 (2017), DOI: 10.1109/TMAG.2017.2713446
  • [17] Datasheet of SURA M400-50A.
  • [18] M. Breznik, V. Gorican, A. Hamler, S. Corovic, and D. Miljavec, Analysis and identification of influential phenomena on iron losses in embedded permanent magnet synchronous machine, J. Electr. Eng.68, pp.23-30 (2017), DOI:10.1515/jee-2017-0003.
  • [19] https://www.comsol.com/comsol-multiphysics
  • [20] Q. Tang, Z. Wang, P. I. Anderson, P. Jarman and A. J. Moses, Approximation and Prediction of AC Magnetization Curves for Power Transformer Core Analysis, IEEE Transactions on Magnetics 51 (5), 8400708. DOI: 10.1109/TMAG.2014.2372672
  • [21] H. Tanaka, K. Nakamura, and O. Ichinokura, Calculation of Iron Loss in Soft Ferromagnetic Materials using Magnetic Circuit Model Taking Magnetic Hysteresis into Consideration, J.Mag.Soc.Jpn.,39, 65-70 (2015). DOI: 10.3379/msjmag.1501R001
Year 2020, Volume: 4 Issue: 2, 39 - 47, 29.06.2020

Abstract

References

  • [1] H. Naumoski, A. Maucher, L. Vandenbossche, S. Jacobs, U. Herr, and X. Chassang, Magneto-optical and field-metric evaluation of the punching effect on magnetic properties of electrical steels with varying alloying content and grain size, 4th EDPC, 1-9(2014), DOI: 10.1109/EDPC.2014.6984398.
  • [2] M. Bali, and A. Muetze, Influences of CO2 Laser, FKL Laser, and Mechanical Cutting on the Magnetic Properties of Electrical Steel Sheets, IEEE Trans. Ind Appl.53(6), 4446-4454(2015), DOI: 10.1109/TIA.2015.2453136.
  • [3] V. Manescu (Paltanea), G.Paltanea, H. Gavrila and G. Scutaru, The Effect of mechanical and electrical discharge cutting Technologies on the magnetic properties of non-oriented silicon iron steels, Electrotech. Et energ.60, 59-68 (2015).
  • [4] E. G. Araujo, J. Schneider, K. Verbeken, G. Pasquarella, and Y. Houbaert, Dimensional effects on magnetic properties of fe-si steels due to laser and mechanical cutting, IEEE Trans. Magn. 46(2), 213-216 (2010), DOI: 10.1109/TMAG.2009.2034124.
  • [5] H.Naumoski, B.Riedmüller, A.Minkow, and U.Herr, Investigation of the influence of different cutting procedures on the global and local magnetic properties of non-oriented electrical steel, J. Magn. Magn. Mater 392, 126-133 (2015).
  • [6] A. Belhadj, P. Baudouin, F. Breaban, A. Deffontaine, M. Dewulf, and Y. Houbaert, The effect of laser cutting in microstructure and on magnetic properties of grain non-oriented electrical steels, J. Magn. Magn. Mater.256, 20–31 (2003), DOI: 10.1016/S0304-8853(01)00937-4.
  • [7] H. Naumoski, A. Maucher, and U. Herr, Investigation of the influence of different cutting procedures on the global and local magnetic properties of non-oriented electrical steel, 5th EDPC, 1-9(2015), DOI: 10.1109/EDPC.2015.7323206.
  • [8] J. Schoppa, H. Louis, F. Pude and C.von Rad, Influence of abrasive waterjet cutting on the magnetic properties of non-oriented electrical steels, J. Mag.Mag.Mater. 254. 370-372(2003), DOI: 10.1016/S0304-8853(02)00882.
  • [9] S. Bayraktar, and Y. Turgut, Effects of different cutting methods for electrical steel sheets on performance of induction motors, Journal of Engineering Manufacture, pp.1-8, 2016.
  • [10] M. Bali, and A. Muetze, The Degradation Depth of Non-grain Oriented Electrical Steel Sheets of Electric Machines Due to Mechanical and Laser Cutting: A State-of-the-Art Review, IEEE Trans. Ind Appl 55(1), 366-375 (2019), DOI: 10.1109/TIA.2018.2868033.
  • [11] E. A. Abdul-zade, A. K. Gasanov, and R. M. Talybov, Influence of laser cutting on the electromagnetic characteristics of electrical steels, Elektroteknika 59(6), 59-60 (1988).
  • [12] G. Loisos, and A. J. Moses, Effect of mechanical Nd: YAG laser cutting on magnetic flux distribution near the cut edge of non-oriented steels, in J. Mater. Process. Technol. 161(1/2), 151-155 (2005).
  • [13] Y.Kurosaki, H. Mogi, H. Fujii, T. Kubota, and M. Shiozaki, Importance of punching and workability in non-oriented electrical steel sheets, J. Mag. Mater.320(20), 2474-2480(2008).
  • [14] M. Emura, F.J.G. Landgraf, W. Ross, J.R. Barret, The influence of cutting technique on the magnetic properties of electrical steels, J. Mag.Mag. Mater. 254-255, 358–360 (2003).
  • [15] K. Bourchas, A. Stening, J. Soulard, A. Broddefalk, M. Lindenmo, M. Dahlen, and F. Gyllensten, Influence of Cutting and Welding on Magnetic Properties of Electrical Steels, 2016 International Conference on Electrical Machines (ICEM), pp.1815-1821 (2016), DOI: 10.1109/ICELMACH.2016.7732770.
  • [16] S. Imamori, S. Steentjes, and K. Hameyer, Influence of Interlocking on Magnetic Properties of Electrical Steel Laminations, IEEE Trans. Magn.53(11), 8108704 (2017), DOI: 10.1109/TMAG.2017.2713446
  • [17] Datasheet of SURA M400-50A.
  • [18] M. Breznik, V. Gorican, A. Hamler, S. Corovic, and D. Miljavec, Analysis and identification of influential phenomena on iron losses in embedded permanent magnet synchronous machine, J. Electr. Eng.68, pp.23-30 (2017), DOI:10.1515/jee-2017-0003.
  • [19] https://www.comsol.com/comsol-multiphysics
  • [20] Q. Tang, Z. Wang, P. I. Anderson, P. Jarman and A. J. Moses, Approximation and Prediction of AC Magnetization Curves for Power Transformer Core Analysis, IEEE Transactions on Magnetics 51 (5), 8400708. DOI: 10.1109/TMAG.2014.2372672
  • [21] H. Tanaka, K. Nakamura, and O. Ichinokura, Calculation of Iron Loss in Soft Ferromagnetic Materials using Magnetic Circuit Model Taking Magnetic Hysteresis into Consideration, J.Mag.Soc.Jpn.,39, 65-70 (2015). DOI: 10.3379/msjmag.1501R001
There are 21 citations in total.

Details

Primary Language English
Subjects Electrical Engineering
Journal Section Research Articles
Authors

Mehmet Alp Ilgaz

Selma Corovic

Danilo Makuc

Alen Alic

Mario Vukotic

Damijan Miljavec

Publication Date June 29, 2020
Published in Issue Year 2020 Volume: 4 Issue: 2

Cite

APA Ilgaz, M. A., Corovic, S., Makuc, D., Alic, A., et al. (2020). MODELLING OF DETERIORATED ELECTRICAL STEEL PROPERTIES DUE TO LASER CUTTING PROCEDURE. Acta Materialia Turcica, 4(2), 39-47.
AMA Ilgaz MA, Corovic S, Makuc D, Alic A, Vukotic M, Miljavec D. MODELLING OF DETERIORATED ELECTRICAL STEEL PROPERTIES DUE TO LASER CUTTING PROCEDURE. ACTAMAT. June 2020;4(2):39-47.
Chicago Ilgaz, Mehmet Alp, Selma Corovic, Danilo Makuc, Alen Alic, Mario Vukotic, and Damijan Miljavec. “MODELLING OF DETERIORATED ELECTRICAL STEEL PROPERTIES DUE TO LASER CUTTING PROCEDURE”. Acta Materialia Turcica 4, no. 2 (June 2020): 39-47.
EndNote Ilgaz MA, Corovic S, Makuc D, Alic A, Vukotic M, Miljavec D (June 1, 2020) MODELLING OF DETERIORATED ELECTRICAL STEEL PROPERTIES DUE TO LASER CUTTING PROCEDURE. Acta Materialia Turcica 4 2 39–47.
IEEE M. A. Ilgaz, S. Corovic, D. Makuc, A. Alic, M. Vukotic, and D. Miljavec, “MODELLING OF DETERIORATED ELECTRICAL STEEL PROPERTIES DUE TO LASER CUTTING PROCEDURE”, ACTAMAT, vol. 4, no. 2, pp. 39–47, 2020.
ISNAD Ilgaz, Mehmet Alp et al. “MODELLING OF DETERIORATED ELECTRICAL STEEL PROPERTIES DUE TO LASER CUTTING PROCEDURE”. Acta Materialia Turcica 4/2 (June 2020), 39-47.
JAMA Ilgaz MA, Corovic S, Makuc D, Alic A, Vukotic M, Miljavec D. MODELLING OF DETERIORATED ELECTRICAL STEEL PROPERTIES DUE TO LASER CUTTING PROCEDURE. ACTAMAT. 2020;4:39–47.
MLA Ilgaz, Mehmet Alp et al. “MODELLING OF DETERIORATED ELECTRICAL STEEL PROPERTIES DUE TO LASER CUTTING PROCEDURE”. Acta Materialia Turcica, vol. 4, no. 2, 2020, pp. 39-47.
Vancouver Ilgaz MA, Corovic S, Makuc D, Alic A, Vukotic M, Miljavec D. MODELLING OF DETERIORATED ELECTRICAL STEEL PROPERTIES DUE TO LASER CUTTING PROCEDURE. ACTAMAT. 2020;4(2):39-47.