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Ağır Araç Fren Diskinin Sonlu Elemanlar ile Termo-Mekanik Analizi

Year 2023, , 44 - 52, 01.01.2023
https://doi.org/10.34248/bsengineering.1205606

Abstract

Bugünlerde özellikle otomobil teknolojisinde çok hızlı gelişmeler olmaktadır. Hem otomobil hem de ağır vasıta araçları olan otobüs ve kamyonlarda disk fren sistemi aracın tekerleğin dönüşünü yavaşlatan ve durduran sistemlerdir. Araçları durdurmak için frenleme yapıldığında bir ısı meydana gelmekte ve sistem atmosfere açık olması sebebiyle kolayca dağılabilmektedir. Üreticiler bu durumu kısa ömürlü ve ağır çelik diskler ile aşmaya çalışmaktadır. Gerçek bir otobüs fren tertibatında farklı malzemelerden yapılmış disk fren rotor diskinin geçici termal ve yapısal analizi FEM tabanlı ANSYS yazılımı öğrenci lisansı yardımıyla frenleme koşulları altındaki termomekanik davranışını analiz etmektir. Disk freninde oluşan gerilme ve gerinimleri analiz etmek için bazı sınır şartları uygulandıktan sonra diskte meydana gelen deformasyon, kesme gerilmesi, elastik gerinim ve eşdeğer gerilme değerleri şekilleri alınmıştır. Tasarım açısından farklı malzemeler kullanılarak disk fren tertibatını dayanım karşılaştırması yapılmıştır.

References

  • Belhocine A, Bouchetara M. 2012. Thermal analysis of a solid brake disc. App Therm Eng, 32: 59-67.
  • Belhocine A. Cho CD, Nouby M, Yi YB, Abu Bakar AR. 2014. Thermal analysis of both ventilated and full disc brake rotors with frictional heat generation. App Comput Mech, 8(1): 5-24.
  • Bhat A, Pal B, Dandotiya D. 2021. Structural analysis of a two-wheeler disc brake. Mater Sci Eng, 1013: 12024.
  • Chandana YVN, Purushotham Reddy KV. 2017. Transient thermal analysis of alsicp composite disc brake. Int J Comput Eng Res, 7/2): 29–33.
  • Choi JH, Lee I. 2004. Finite element analysis of transient thermoelastic behaviors in disk brakes. Wear, 257(1-2): 47-58.
  • Chu HS, Chen CK, Weng CI. 1982. applications of fourier series technique to transient heat transfer problem. Chem Eng Commun, 16(1-6): 215-225.
  • Grzes P. 2019. Maximum temperature of the disc during repeated braking applications. Adv Mech Eng, 11(3): 1687814019837826.
  • Jian Q, Wang L, Shui Y. 2020. Thermal analysis of ventilated brake disc based on heat transfer enhancement of heat pipe. Int J Ther Sci, 155: 106356.
  • Kuciej M. 2011. The comparable analysis of temperature distributions assessment in disc brake obtained using analytical method and FE model. J KONES, 18: 235-259.
  • Limpert R. 1999. Brake design and safety. Society of Automotive Engineers Inc., Danvers, Massachusetts, US.
  • Mačužić S, Saveljić I, Lukić J, Glišović J, Filipović N. 2015. Thermal analysis of solid and vented disc brake during the braking process. J Serbian Soc Comput Mech, 9(2): 19-26.
  • Mahmoudi T, Parvizi A, Poursaeidi E, Rahi A. 2015. Thermo-mechanical analysis of functionally graded wheel-mounted brake disk. J Mech Sci Tech, 29(10): 4197-4204.
  • Manjunath TV, Suresh PM. 2013. Structural and thermal analysis of rotor disc of disc brake. Int J Innov Res Sci Eng Tech, 2(12): 7741-7749.
  • Nathi GM, Charyulu TN, Gowtham K, Reddy PS. 2012. Coupled structural/thermal analysis of disc brake. Int J Res Eng Tech, 1(04): 539-553.
  • Papinniemi A, Lai JCS, Zhao J. 2007. Disc brake squeal: progress and challenges. In Proceeding of 14th International Congress on Sound and Vibration, Cairns, Australia, July 9-12, pp. 1-8.
  • Reddy VC, Reddy MG, Gowd GH. 2013. Modeling and analysis of FSAE car disc brake using FEM. Int J Emer Tech Adv Eng, 3(9): 383-389.
  • Saheb SH. 2020. Design and Structural analysis of brake disc by varying brake pressure. AIP Conference Proceedings, 2259. DOI: 10.1063/5.0015678.
  • Sainath A, Dehadray PM, Bharath P, Rao LB. 2021. The thermal and stress analysis of disc brake. Mater Sci Eng, 1128: 012015. DOI: 10.1088/1757-899X/1128/1/012015.
  • Sarip S. 2013. Design development of lightweight disc brake for regenerative braking-finite element analysis. Int J App Phys Math, 3(1): 52.
  • Sarkar S, Rathod PP, Modi AJ. 2014. Research paper on modeling and simulation of disc brake to analyse temperature distribution using FEA. Int J Sci Res Dev, 2: 491-494.
  • Satope S, Bote AK, Rawool SD. 2017. Thermal analysis of disc brake. Int J Innov Res Sci Tech 3(12): 68-73.
  • Seelam AB, Hussain NAZ, Krishanmurthy SH. 2021. Design and analysis of disc brake system in high speed vehicles. Int J Simul Multid Des Opt, 12: 19.
  • Seo H, Park J, Kim YC, Lee JJ, Jang H. 2021. Effect of disc materials on brake emission during moderate-temperature braking. Tribol Int, 163: 107185.
  • Shaik AFB, Srinivas CL. 2012. Structural and thermal analysis of disc brake with and without crossdrilled rotar of race car. Int J Adv Eng Res Stud, 1(4): 39-43.
  • Sowjanya K, Suresh S. 2013. Structural analysis of disc brake rotor. Int J Comp Trends Techn, 4(7): 2295-2298.
  • Suo R, Shi X. 2022. Temperature field and stress field distribution of forged steel brake disc for high speed train. Jordan J Mech Indust Eng, 16(1): 113-121.
  • Yadav A, Katwal A. 2020. Analysis of disc brake by modifying in design and material composition of disc. Int Res J Eng Emerg Tech, 11: 1-9.
  • Zaid MA, Radzai MS, Ahmad R, Ridzuan MM, Nurfaizey AH, Afzanizam MMR. 2009. An ınvestigation of disc brake rotor by finite element analysis. J Adv Manuf Tech, 3(2): 37-48.
  • Zhou S, Guo Z, Bai X. 2020. Fatigue fracture analysis of brake disc bolts under continuous braking condition. Eng Failure Analy, 115: 104588.

Finite Element Thermo-Mechanical Analysis of Heavy Vehicle Brake Disc

Year 2023, , 44 - 52, 01.01.2023
https://doi.org/10.34248/bsengineering.1205606

Abstract

Nowadays, there are very rapid developments especially in automobile technology. In buses and trucks, which are both automobiles and heavy-duty vehicles, the disc brake system is a system that slows down and stops the vehicle's wheel rotation. When braking to stop the vehicles, a heat is generated and the system can easily disperse because it is open to the atmosphere. Manufacturers try to overcome this situation with short-lived and heavy steel discs. Transient thermal and structural analysis of disc brake rotor disc made of different materials in a real bus brake assembly is to analyze the thermomechanical behavior under braking conditions with the help of FEM based ANSYS software student license. In order to analyze the stresses and strains occurring in the disc brake, after applying some boundary conditions, the deformation, shear stress, elastic strain and equivalent stress values of the disc were taken. The strength comparison of the disc brake system was made by using different materials in terms of design.

References

  • Belhocine A, Bouchetara M. 2012. Thermal analysis of a solid brake disc. App Therm Eng, 32: 59-67.
  • Belhocine A. Cho CD, Nouby M, Yi YB, Abu Bakar AR. 2014. Thermal analysis of both ventilated and full disc brake rotors with frictional heat generation. App Comput Mech, 8(1): 5-24.
  • Bhat A, Pal B, Dandotiya D. 2021. Structural analysis of a two-wheeler disc brake. Mater Sci Eng, 1013: 12024.
  • Chandana YVN, Purushotham Reddy KV. 2017. Transient thermal analysis of alsicp composite disc brake. Int J Comput Eng Res, 7/2): 29–33.
  • Choi JH, Lee I. 2004. Finite element analysis of transient thermoelastic behaviors in disk brakes. Wear, 257(1-2): 47-58.
  • Chu HS, Chen CK, Weng CI. 1982. applications of fourier series technique to transient heat transfer problem. Chem Eng Commun, 16(1-6): 215-225.
  • Grzes P. 2019. Maximum temperature of the disc during repeated braking applications. Adv Mech Eng, 11(3): 1687814019837826.
  • Jian Q, Wang L, Shui Y. 2020. Thermal analysis of ventilated brake disc based on heat transfer enhancement of heat pipe. Int J Ther Sci, 155: 106356.
  • Kuciej M. 2011. The comparable analysis of temperature distributions assessment in disc brake obtained using analytical method and FE model. J KONES, 18: 235-259.
  • Limpert R. 1999. Brake design and safety. Society of Automotive Engineers Inc., Danvers, Massachusetts, US.
  • Mačužić S, Saveljić I, Lukić J, Glišović J, Filipović N. 2015. Thermal analysis of solid and vented disc brake during the braking process. J Serbian Soc Comput Mech, 9(2): 19-26.
  • Mahmoudi T, Parvizi A, Poursaeidi E, Rahi A. 2015. Thermo-mechanical analysis of functionally graded wheel-mounted brake disk. J Mech Sci Tech, 29(10): 4197-4204.
  • Manjunath TV, Suresh PM. 2013. Structural and thermal analysis of rotor disc of disc brake. Int J Innov Res Sci Eng Tech, 2(12): 7741-7749.
  • Nathi GM, Charyulu TN, Gowtham K, Reddy PS. 2012. Coupled structural/thermal analysis of disc brake. Int J Res Eng Tech, 1(04): 539-553.
  • Papinniemi A, Lai JCS, Zhao J. 2007. Disc brake squeal: progress and challenges. In Proceeding of 14th International Congress on Sound and Vibration, Cairns, Australia, July 9-12, pp. 1-8.
  • Reddy VC, Reddy MG, Gowd GH. 2013. Modeling and analysis of FSAE car disc brake using FEM. Int J Emer Tech Adv Eng, 3(9): 383-389.
  • Saheb SH. 2020. Design and Structural analysis of brake disc by varying brake pressure. AIP Conference Proceedings, 2259. DOI: 10.1063/5.0015678.
  • Sainath A, Dehadray PM, Bharath P, Rao LB. 2021. The thermal and stress analysis of disc brake. Mater Sci Eng, 1128: 012015. DOI: 10.1088/1757-899X/1128/1/012015.
  • Sarip S. 2013. Design development of lightweight disc brake for regenerative braking-finite element analysis. Int J App Phys Math, 3(1): 52.
  • Sarkar S, Rathod PP, Modi AJ. 2014. Research paper on modeling and simulation of disc brake to analyse temperature distribution using FEA. Int J Sci Res Dev, 2: 491-494.
  • Satope S, Bote AK, Rawool SD. 2017. Thermal analysis of disc brake. Int J Innov Res Sci Tech 3(12): 68-73.
  • Seelam AB, Hussain NAZ, Krishanmurthy SH. 2021. Design and analysis of disc brake system in high speed vehicles. Int J Simul Multid Des Opt, 12: 19.
  • Seo H, Park J, Kim YC, Lee JJ, Jang H. 2021. Effect of disc materials on brake emission during moderate-temperature braking. Tribol Int, 163: 107185.
  • Shaik AFB, Srinivas CL. 2012. Structural and thermal analysis of disc brake with and without crossdrilled rotar of race car. Int J Adv Eng Res Stud, 1(4): 39-43.
  • Sowjanya K, Suresh S. 2013. Structural analysis of disc brake rotor. Int J Comp Trends Techn, 4(7): 2295-2298.
  • Suo R, Shi X. 2022. Temperature field and stress field distribution of forged steel brake disc for high speed train. Jordan J Mech Indust Eng, 16(1): 113-121.
  • Yadav A, Katwal A. 2020. Analysis of disc brake by modifying in design and material composition of disc. Int Res J Eng Emerg Tech, 11: 1-9.
  • Zaid MA, Radzai MS, Ahmad R, Ridzuan MM, Nurfaizey AH, Afzanizam MMR. 2009. An ınvestigation of disc brake rotor by finite element analysis. J Adv Manuf Tech, 3(2): 37-48.
  • Zhou S, Guo Z, Bai X. 2020. Fatigue fracture analysis of brake disc bolts under continuous braking condition. Eng Failure Analy, 115: 104588.
There are 29 citations in total.

Details

Primary Language Turkish
Subjects Engineering
Journal Section Research Articles
Authors

Recep Kadir Sivri 0000-0001-9320-3859

İbrahim Keles 0000-0001-8252-2635

Publication Date January 1, 2023
Submission Date November 16, 2022
Acceptance Date December 20, 2022
Published in Issue Year 2023

Cite

APA Sivri, R. K., & Keles, İ. (2023). Ağır Araç Fren Diskinin Sonlu Elemanlar ile Termo-Mekanik Analizi. Black Sea Journal of Engineering and Science, 6(1), 44-52. https://doi.org/10.34248/bsengineering.1205606
AMA Sivri RK, Keles İ. Ağır Araç Fren Diskinin Sonlu Elemanlar ile Termo-Mekanik Analizi. BSJ Eng. Sci. January 2023;6(1):44-52. doi:10.34248/bsengineering.1205606
Chicago Sivri, Recep Kadir, and İbrahim Keles. “Ağır Araç Fren Diskinin Sonlu Elemanlar Ile Termo-Mekanik Analizi”. Black Sea Journal of Engineering and Science 6, no. 1 (January 2023): 44-52. https://doi.org/10.34248/bsengineering.1205606.
EndNote Sivri RK, Keles İ (January 1, 2023) Ağır Araç Fren Diskinin Sonlu Elemanlar ile Termo-Mekanik Analizi. Black Sea Journal of Engineering and Science 6 1 44–52.
IEEE R. K. Sivri and İ. Keles, “Ağır Araç Fren Diskinin Sonlu Elemanlar ile Termo-Mekanik Analizi”, BSJ Eng. Sci., vol. 6, no. 1, pp. 44–52, 2023, doi: 10.34248/bsengineering.1205606.
ISNAD Sivri, Recep Kadir - Keles, İbrahim. “Ağır Araç Fren Diskinin Sonlu Elemanlar Ile Termo-Mekanik Analizi”. Black Sea Journal of Engineering and Science 6/1 (January 2023), 44-52. https://doi.org/10.34248/bsengineering.1205606.
JAMA Sivri RK, Keles İ. Ağır Araç Fren Diskinin Sonlu Elemanlar ile Termo-Mekanik Analizi. BSJ Eng. Sci. 2023;6:44–52.
MLA Sivri, Recep Kadir and İbrahim Keles. “Ağır Araç Fren Diskinin Sonlu Elemanlar Ile Termo-Mekanik Analizi”. Black Sea Journal of Engineering and Science, vol. 6, no. 1, 2023, pp. 44-52, doi:10.34248/bsengineering.1205606.
Vancouver Sivri RK, Keles İ. Ağır Araç Fren Diskinin Sonlu Elemanlar ile Termo-Mekanik Analizi. BSJ Eng. Sci. 2023;6(1):44-52.

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