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Investigation of Defects Occurring in the Casting Shop Process of Ceramic Sanitaryware on the Final Product

Year 2023, , 527 - 534, 15.10.2023
https://doi.org/10.34248/bsengineering.1347161

Abstract

When the export values of ceramic sanitaryware in Türkiye are analyzed, it is seen that the data for the year 2022 of ~660 million dollars continues to increase. In the sector, which reaches an annual average increase of 100 million dollars, the amount of production as well as the design demands change and shape the market. The most important difficulty factors in design are due to the fact that the products in the sector have large sizes, complex shapes and the most human-made production stages. When these factors are compared with other ceramic sectors, it is revealed that although industrialization has increased in the production of ceramic sanitaryware, the lack of production amount and the excess of faults are among the biggest problems. Glaze faults are the leading faults observed in the final product, and since this problem is not recyclable, it harms the ceramic sanitaryware industry in terms of cost. In this study, the glaze faults reflected in the final glazed products originating from the casting shop stage, which attracts attention in this field due to its large size and whiteness and there is not much data for the vitreous ware industry in the literature, have been studied. In the study, which was carried out with the aim of detecting and eliminating some faults in industrial production and creating data for the literature, faults arising from mechanical evenings used in classical and pressure casting benches and material residues used in retouching processes were determined. These faults were produced on the basis of the laboratory and the characterization of the glazed faulty products was made. It is concluded that production losses can be reduced by eliminating these problems, consequently increasing quality and productivity.

References

  • Berberoğlu FE. 2015. Seramik form ve yüzeylerde organik doku araştırmaları. Yüksek Lisans Tezi, Hacettepe Üniversitesi, Güzel Sanatlar Enstitüsü, Seramik Anasanat Dalı, İstanbul, Türkiye, ss: 61.
  • Canduran K, Ural M. 2019. Seramik sağlık gereçleri üretiminde deformasyon oluşumunu önlemek için kullanılan aparatlar. Akademik Sanat, 4(8): 66–79.
  • Daday MT. 2012. Seramik sağlık gereçlerinde damar hatalarının giderilmesi. Doktora Tezi, Anadolu Üniversitesi, Fen Bilimleri Enstitüsü, Seramik Mühendisliği Anabilim Dalı, Eskişehir, ss: 28-31.
  • Fortuna A, Fortuna DM. 2017. An industrial approach to ceramics: sanitaryware. Plinius, 2017: 43.
  • Fraser H. 2005. Ceramic faults and their remedies. A & C Black Publishers Ltd, New York, USA, pp: 138.
  • Genç S, Öztürk RE, Göksel MM. 2018. Obrava pişirim tekniğinin bisküvi renkli ve sırlı bünyeler üzerinde etkileri. Anadolu Üniv Sanat Tasarım Derg, 2018:156–169.
  • Genç S. 2010. Kapadokya güray müze - Kapadokya yeraltı seramik müzesi. URL: https://www.guraymuze.com/icerik/156/soner-genc/ (accessed date: August 20, 2023).
  • Hasanuzzaman M, Islam F, Rashid ARMH. 2022. Investigation of methods to prevent pin-holing defect in tableware ceramic industry. Inter J Ceramic Engin Sci, 4(6): 416–425. https://doi.org/10.1002/CES2.10164
  • Hopper R. 2023. 5 Glaze defects and expert solutions for fixing them. URL: https://ceramicartsnetwork.org/daily/article/How-to- Correct-Five-Common-Ceramic-Glaze-Defects (accessed date: August 20, 2023).
  • Kurama S, Sarı H. 2013. Seramik sağlık gereçleri bünyelerinde camsı faz kompozisyonunun pişirim sıcaklıklarına etkisi. Gazi Üniv Müh Mim Fak Der, 28(3) 445–454.
  • Mete Z. 2020. Seramik kimyası. Tibyan Yayıncılık, İzmir, Türkiye, ss: 365.
  • Taşkın Z. 2009. Krakle ve toplanmalı sırlar üzerine bir araştırma. Yüksek Lisans Tezi, Dokuz Eylül Üniversitesi, Güzel Sanatlar Enstitüsü, Seramik Anasanat Dalı, İzmir, Türkiye, ss: 108.

Investigation of Defects Occurring in the Casting Shop Process of Ceramic Sanitaryware on the Final Product

Year 2023, , 527 - 534, 15.10.2023
https://doi.org/10.34248/bsengineering.1347161

Abstract

When the export values of ceramic sanitaryware in Türkiye are analyzed, it is seen that the data for the year 2022 of ~660 million dollars continues to increase. In the sector, which reaches an annual average increase of 100 million dollars, the amount of production as well as the design demands change and shape the market. The most important difficulty factors in design are due to the fact that the products in the sector have large sizes, complex shapes and the most human-made production stages. When these factors are compared with other ceramic sectors, it is revealed that although industrialization has increased in the production of ceramic sanitaryware, the lack of production amount and the excess of faults are among the biggest problems. Glaze faults are the leading faults observed in the final product, and since this problem is not recyclable, it harms the ceramic sanitaryware industry in terms of cost. In this study, the glaze faults reflected in the final glazed products originating from the casting shop stage, which attracts attention in this field due to its large size and whiteness and there is not much data for the vitreous ware industry in the literature, have been studied. In the study, which was carried out with the aim of detecting and eliminating some faults in industrial production and creating data for the literature, faults arising from mechanical evenings used in classical and pressure casting benches and material residues used in retouching processes were determined. These faults were produced on the basis of the laboratory and the characterization of the glazed faulty products was made. It is concluded that production losses can be reduced by eliminating these problems, consequently increasing quality and productivity.

Thanks

We would like to thank the Ceramic Research Center (SAM), for assisting the characterizations and also Ece Banyo Inc. for providing factories facilities.

References

  • Berberoğlu FE. 2015. Seramik form ve yüzeylerde organik doku araştırmaları. Yüksek Lisans Tezi, Hacettepe Üniversitesi, Güzel Sanatlar Enstitüsü, Seramik Anasanat Dalı, İstanbul, Türkiye, ss: 61.
  • Canduran K, Ural M. 2019. Seramik sağlık gereçleri üretiminde deformasyon oluşumunu önlemek için kullanılan aparatlar. Akademik Sanat, 4(8): 66–79.
  • Daday MT. 2012. Seramik sağlık gereçlerinde damar hatalarının giderilmesi. Doktora Tezi, Anadolu Üniversitesi, Fen Bilimleri Enstitüsü, Seramik Mühendisliği Anabilim Dalı, Eskişehir, ss: 28-31.
  • Fortuna A, Fortuna DM. 2017. An industrial approach to ceramics: sanitaryware. Plinius, 2017: 43.
  • Fraser H. 2005. Ceramic faults and their remedies. A & C Black Publishers Ltd, New York, USA, pp: 138.
  • Genç S, Öztürk RE, Göksel MM. 2018. Obrava pişirim tekniğinin bisküvi renkli ve sırlı bünyeler üzerinde etkileri. Anadolu Üniv Sanat Tasarım Derg, 2018:156–169.
  • Genç S. 2010. Kapadokya güray müze - Kapadokya yeraltı seramik müzesi. URL: https://www.guraymuze.com/icerik/156/soner-genc/ (accessed date: August 20, 2023).
  • Hasanuzzaman M, Islam F, Rashid ARMH. 2022. Investigation of methods to prevent pin-holing defect in tableware ceramic industry. Inter J Ceramic Engin Sci, 4(6): 416–425. https://doi.org/10.1002/CES2.10164
  • Hopper R. 2023. 5 Glaze defects and expert solutions for fixing them. URL: https://ceramicartsnetwork.org/daily/article/How-to- Correct-Five-Common-Ceramic-Glaze-Defects (accessed date: August 20, 2023).
  • Kurama S, Sarı H. 2013. Seramik sağlık gereçleri bünyelerinde camsı faz kompozisyonunun pişirim sıcaklıklarına etkisi. Gazi Üniv Müh Mim Fak Der, 28(3) 445–454.
  • Mete Z. 2020. Seramik kimyası. Tibyan Yayıncılık, İzmir, Türkiye, ss: 365.
  • Taşkın Z. 2009. Krakle ve toplanmalı sırlar üzerine bir araştırma. Yüksek Lisans Tezi, Dokuz Eylül Üniversitesi, Güzel Sanatlar Enstitüsü, Seramik Anasanat Dalı, İzmir, Türkiye, ss: 108.
There are 12 citations in total.

Details

Primary Language English
Subjects Ceramics in Materials Engineering
Journal Section Research Articles
Authors

Nihal Derin Coşkun 0000-0002-3024-9443

Eray Çaşın 0000-0003-3698-2248

Cumhur Eren Işık 0000-0002-1129-2497

Early Pub Date October 4, 2023
Publication Date October 15, 2023
Submission Date August 21, 2023
Acceptance Date September 28, 2023
Published in Issue Year 2023

Cite

APA Derin Coşkun, N., Çaşın, E., & Işık, C. E. (2023). Investigation of Defects Occurring in the Casting Shop Process of Ceramic Sanitaryware on the Final Product. Black Sea Journal of Engineering and Science, 6(4), 527-534. https://doi.org/10.34248/bsengineering.1347161
AMA Derin Coşkun N, Çaşın E, Işık CE. Investigation of Defects Occurring in the Casting Shop Process of Ceramic Sanitaryware on the Final Product. BSJ Eng. Sci. October 2023;6(4):527-534. doi:10.34248/bsengineering.1347161
Chicago Derin Coşkun, Nihal, Eray Çaşın, and Cumhur Eren Işık. “Investigation of Defects Occurring in the Casting Shop Process of Ceramic Sanitaryware on the Final Product”. Black Sea Journal of Engineering and Science 6, no. 4 (October 2023): 527-34. https://doi.org/10.34248/bsengineering.1347161.
EndNote Derin Coşkun N, Çaşın E, Işık CE (October 1, 2023) Investigation of Defects Occurring in the Casting Shop Process of Ceramic Sanitaryware on the Final Product. Black Sea Journal of Engineering and Science 6 4 527–534.
IEEE N. Derin Coşkun, E. Çaşın, and C. E. Işık, “Investigation of Defects Occurring in the Casting Shop Process of Ceramic Sanitaryware on the Final Product”, BSJ Eng. Sci., vol. 6, no. 4, pp. 527–534, 2023, doi: 10.34248/bsengineering.1347161.
ISNAD Derin Coşkun, Nihal et al. “Investigation of Defects Occurring in the Casting Shop Process of Ceramic Sanitaryware on the Final Product”. Black Sea Journal of Engineering and Science 6/4 (October 2023), 527-534. https://doi.org/10.34248/bsengineering.1347161.
JAMA Derin Coşkun N, Çaşın E, Işık CE. Investigation of Defects Occurring in the Casting Shop Process of Ceramic Sanitaryware on the Final Product. BSJ Eng. Sci. 2023;6:527–534.
MLA Derin Coşkun, Nihal et al. “Investigation of Defects Occurring in the Casting Shop Process of Ceramic Sanitaryware on the Final Product”. Black Sea Journal of Engineering and Science, vol. 6, no. 4, 2023, pp. 527-34, doi:10.34248/bsengineering.1347161.
Vancouver Derin Coşkun N, Çaşın E, Işık CE. Investigation of Defects Occurring in the Casting Shop Process of Ceramic Sanitaryware on the Final Product. BSJ Eng. Sci. 2023;6(4):527-34.

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