Compressive Strength Analysis of Additively Manufactured Zirconia Honeycomb Sandwich Ceramic Parts with Different Cellular Structures

Year 2024, , 939 - 945, 15.09.2024

Betül Kafkaslıoğlu Yıldız , Elif Işık , Ali Suat Yıldız

https://doi.org/10.34248/bsengineering.1464381

Abstract

In this study, ZrO2 honeycomb sandwich structures with different cellular geometry were manufactured by SLA 3D-printing technology to analyze the compressive strength behaviour. After the printing procedure, the samples were sintered at 1450 °C for 2h. Among the samples with different cellular geometry, ZrO2 parts with circular cells were superior to that of square and triangular honeycomb structures and 1867±320 MPa compressive strength was obtained for this structure. The stress distributions in honeycomb structures were investigated using the COMSOL Multiphysics® for exposing the effect of cellular geometry on compressive strength. While more uniform stress distributions were seen on the inner wall of the circular honeycomb sample, the cellular structure of the square and triangle honeycomb samples mostly displayed compressive stress concentration on the joints of the honeycomb structure. Also, according to Rankine failure criterion, the parts with square cellular geometries were found to be more prone to failure. The highest specific compressive strength was obtained for the ZrO2 parts with circular cellular geometry. These findings demonstrated that the ZrO2 honeycomb sandwich structures with circular cellular geometry produced using SLA ceramic 3D-printing technology may be a suitable material to utilize in lightweight structural designs.

Keywords

ZrO2, SLA, Honeycomb sandwich, Compressive strength

Ethical Statement

Ethics committee approval was not required for this study because of there was no study on animals or humans.

Supporting Institution

Sivas University of Science and Techology Scientific Research Council

Project Number

2022-GÜAP-Müh-0001

Thanks

This study was supported by Sivas University of Science and Technology Scientific Research Council as a research project with grant number of 2022-GÜAP-Müh-0001. The authors thank to Prof. Yahya Kemal Tür, Prof. Cihangir Duran and Prof. Hüseyin Yılmaz for their contributions to the project.

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