Abstract
Rotary friction welding, which is a type of friction welding method, which is used as an alternative to traditional welding methods and has many advantages over traditional methods, has become a very popular method in the last twenty years. In this study, shafts with and without powder reinforcement were welded on a conventional lathe with rotary friction welding, tensile tests and temperature analyses were performed and the results were examined. Holes of variable diameters were drilled into the center of the shafts obtained from aluminum 6061 material and pure titanium powder was added, then pressed and sintered. The prepared shafts were welded with rotary friction welding method in appropriate combinations, and according to the results obtained, while the adhesion properties at constant speed were worse as the amount and volume of powder increased, the maximum temperature value obtained during welding increased as the volume of powder increased.
Ethical Statement
Ethics committee approval was not required for this study because of there was no study on animals or humans.
References
- Achar DRG, Ruge J, Sundaresan S. 1980. Verbinden von Aluminium mit Stahl, besonders durch Schweissen. Aluminium Verl, Dusseldorf, Germany, pp: 147-149.
- Atabaki, MM.; Nikodinovski, M.; Chenier, P.; Ma, J.; Harooni, M.; Kovacevic, 2014, R. Welding of aluminum alloys to steels: An overview. J Manuf Sci Prod, 14: 59-78.
- Fukumoto S, Tsubakino H, Okita K, Aritashi M, Tomita T. 1999, Friction welding process of 5052 aluminium alloy to 304 stainless steel. Mater Sci Technol 15: 1080-1086.
- Fukumoto S, Tsubakino H, Okita K, Aritashi M, Tomita T. 1998, Microstructure of friction weld interface of 1050 aluminium to austenitic stainless steel. Mater Sci Technol 14: 333-338.
- Hamade RF, Tarek R. Andari, Ali H, Ammouri I, Jawahir S. 2019. Rotary friction welding versus fusion butt welding of plastic pipes - feasibility and energy perspective. Procedia Manuf, 33: 693-700.
- Hartwig H, Kouptsidis J. 1978. Weld joints made between type AlMgSi0. 5 alloy and type X5CrNi18 9 alloy for the vacuum system of a high energy catalizer. Schweiss Schneid, 30: 45-47.
- Kasman Ş, Kahraman F, Aydın A, 2016 Sürtünme karıştırma kaynak yöntemi ile birleştirilmiş AA7075-T651 alüminyum alaşımlarının farklı karıştırıcı pim geometrilerinin kaynak performansına etkisinin incelenmesi. 4th International Symposium on Innovative Technologies in Engineering and Science, 3-5 November, Antalya, Türkiye, pp: 1393.
- Meran C, Korkmaz E, Aykanat E, Değirmenci S. 2016. Investigation of friction weldability of En Aw 6063 aluminium alloy tube to tube plate using an external tool. Cukurovaummfd, 31(ÖS1): 11-18.
- Ochi H, Ogawa K, Yamamoto Y, Suga Y. 1977. Friction welding of aluminum alloy and steel. In: Proceedings of the 7th International Conference on Offshore and Polar Engineering, Honolulu, USA, pp: 541-545.
- Ünal O, Akkaş N. 2022, Numerical analysis of temperature distribution in tandem welding process. BSJ Sci, 12: 1-21.
- Yılbas BS, Sahin AZ, Kahraman N, Al-Garni AZ, 1995. Friction welding of St-Al and Al-Cu materials. J Mater Process Technol, 49: 431-443.
Abstract
Rotary friction welding, which is a type of friction welding method, which is used as an alternative to traditional welding methods and has many advantages over traditional methods, has become a very popular method in the last twenty years. In this study, shafts with and without powder reinforcement were welded on a conventional lathe with rotary friction welding, tensile tests and temperature analyses were performed and the results were examined. Holes of variable diameters were drilled into the center of the shafts obtained from aluminum 6061 material and pure titanium powder was added, then pressed and sintered. The prepared shafts were welded with rotary friction welding method in appropriate combinations, and according to the results obtained, while the adhesion properties at constant speed were worse as the amount and volume of powder increased, the maximum temperature value obtained during welding increased as the volume of powder increased.
Ethical Statement
Ethics committee approval was not required for this study because of there was no study on animals or humans.
References
- Achar DRG, Ruge J, Sundaresan S. 1980. Verbinden von Aluminium mit Stahl, besonders durch Schweissen. Aluminium Verl, Dusseldorf, Germany, pp: 147-149.
- Atabaki, MM.; Nikodinovski, M.; Chenier, P.; Ma, J.; Harooni, M.; Kovacevic, 2014, R. Welding of aluminum alloys to steels: An overview. J Manuf Sci Prod, 14: 59-78.
- Fukumoto S, Tsubakino H, Okita K, Aritashi M, Tomita T. 1999, Friction welding process of 5052 aluminium alloy to 304 stainless steel. Mater Sci Technol 15: 1080-1086.
- Fukumoto S, Tsubakino H, Okita K, Aritashi M, Tomita T. 1998, Microstructure of friction weld interface of 1050 aluminium to austenitic stainless steel. Mater Sci Technol 14: 333-338.
- Hamade RF, Tarek R. Andari, Ali H, Ammouri I, Jawahir S. 2019. Rotary friction welding versus fusion butt welding of plastic pipes - feasibility and energy perspective. Procedia Manuf, 33: 693-700.
- Hartwig H, Kouptsidis J. 1978. Weld joints made between type AlMgSi0. 5 alloy and type X5CrNi18 9 alloy for the vacuum system of a high energy catalizer. Schweiss Schneid, 30: 45-47.
- Kasman Ş, Kahraman F, Aydın A, 2016 Sürtünme karıştırma kaynak yöntemi ile birleştirilmiş AA7075-T651 alüminyum alaşımlarının farklı karıştırıcı pim geometrilerinin kaynak performansına etkisinin incelenmesi. 4th International Symposium on Innovative Technologies in Engineering and Science, 3-5 November, Antalya, Türkiye, pp: 1393.
- Meran C, Korkmaz E, Aykanat E, Değirmenci S. 2016. Investigation of friction weldability of En Aw 6063 aluminium alloy tube to tube plate using an external tool. Cukurovaummfd, 31(ÖS1): 11-18.
- Ochi H, Ogawa K, Yamamoto Y, Suga Y. 1977. Friction welding of aluminum alloy and steel. In: Proceedings of the 7th International Conference on Offshore and Polar Engineering, Honolulu, USA, pp: 541-545.
- Ünal O, Akkaş N. 2022, Numerical analysis of temperature distribution in tandem welding process. BSJ Sci, 12: 1-21.
- Yılbas BS, Sahin AZ, Kahraman N, Al-Garni AZ, 1995. Friction welding of St-Al and Al-Cu materials. J Mater Process Technol, 49: 431-443.
Details
| Primary Language | English |
|---|---|
| Subjects | Material Design and Behaviors |
| Journal Section | Research Articles |
| Authors | |
| Publication Date | March 15, 2025 |
| Submission Date | November 29, 2024 |
| Acceptance Date | January 7, 2025 |
| Published in Issue | Year 2025 Volume: 8 Issue: 2 |
