Investigation of corrosion behavior of the AA5754 aluminum alloy joined using friction stir welding method
Abstract
Friction stir welding (FSW) between 2 mm thickness AA 5754 aluminum alloy sheet was researched in the current research. The welded joints were qualified by its aspects, microstructural ,mechanical features and corrosion behavior at cell temperature. The effect of the conical tool geometry on the FSW AA5754 are investigated over potentiodynamic polarization, open circuit potential (OCP) monitoring, test of the susceptibility to corrosion, micro-hardness and tension tests. The thermo-mechanically affected zones adjacent to weld nugget are most susceptible to corrosion in the weld joints. Scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) analyses on the stir zone suggested that, intermetallic phases of the base material were mechanically fractured, smeared and mixed to different geometries due to tool stirring. The increase in anodic reactivity in the weld zone was due to the sensitisation of the grain boundaries leading to intergranular attack. Enhancement of cathodic reactivity was also found in the nugget as a result of the precipitation of Mg-rich phases.
Keywords
References
- Noor Zaman Khan, Arshad Noor Siddiquee, Zahid A. Khan, Suha K. Shihab, Investigations on tunneling and kissing bond defects in FSW joints for dissimilar aluminum alloys, Journal of Alloys and Compounds 648 (2015) 360-367
- R.W.Fonda, P.S.Pao, H.N. Jones, C.R. Feng,Microstructure, mechanical properties, and corrosion of friction stir welded Al 5456, Materials Science and Engineering A 519(2009)1–8
- B.J. Connollyb, A.J. Davenportb [3] Changbin Shen, Jiayan Zhang, Jiping Ge, Microstructures and lectrochemical behaviors of the friction stir welding dissimilar weld, Journal of Environmental Sciences 2011, 23(Supplement) S32–S35
- Threadgill P L. Terminology in friction stir welding. Science and Technology of Welding and Joining, 2007, 12(4): 357−360.
- M. Bobby Kannan, P. Bala Srinivasan,V.S. Raja, Stress corrosion cracking (SCC),
- A volume in Woodhead Publishing Series in Metals and Surface Engineering 2011, Pages 307–340
- Samar Jyoti Kalita, Microstructure and corrosion properties of diode laser melted friction stir weld of aluminum alloy 2024 T351, Applied Surface Science 257 (2011) 3985–3997
- Sung-Hyeon PARK et al, Corrosion and optimum corrosion protection potential of friction stir welded 5083-O Al alloy for leisure ship, Trans. Nonferrous Met. Soc. China 19(2009) 898-903
- Caroline Jonckheere, Bruno de Meester, Anne Denquin, Aude Simar,, Torque, temperature and hardening precipitation evolution in dissimilar friction stir welds between 6061-T6 and 2014-T6 aluminum alloys, Journal of Materials Processing Technology 213 (2013) 826– 837
- C. S. Paglia, R. G. Buchheit , A look in the corrosion of aluminum alloy friction stir welds Scripta Materialia 58 (2008) 383–387
- Steuwer, A., Peel, M. J., Withers, P.J. , Dissimilar Friction Stir Welds in AA5083–AA6082: The Effect of Process Parameters on Residual Stress.Materials Science and Engineering ,A, 441, 187–196. 2006.
- Qingzhao Wang, Yong Zhao, Keng Yan, Sheng Lu, Corrosion behavior of spray formed 7055 aluminum alloy joint welded by underwater friction stir welding, Materials and Design 68 (2015) 97–103
- Sato Y.S, Kurihara Y., Park S.H.C., Kokawa H. And Tsujı N., 2004, Friction Stir Welding Of Ultrafine Grained Al Alloy 1100 Produced By Accumulative Roll¬bonding, Scripta Materialia, 50, Pp. 57-60.
- K. Elangovan, V. Balasubramanian, Influences of tool pin profile and welding speed on the formation of friction stir processing zone in AA2219 aluminium alloy, journal of materials processing technology 2 0 0 ( 2 0 0 8 ) 163–175
- Sezai Doğan, AA 5754-H22 ,Alüminyum Alaşımının Sürtünme Karıştırma Kaynağında İşlem Parametrelerinin Mikroyapı Ve Mekanik Özelliklere Etkileri, Yüksek Lisans Tezi, Metalürji Mühendisliği Anabilim Dalı, Osmangazi Üniversitesi Fen Bilimleri Enstitüsü, Ekim 2006
- Bradley, G.R and Jones M.N., 2000, Geometry and Microstructure of metal inert gas and friction stir welded Aluminium alloy 5383-H321, 86p.
- Aydın ŞIK, İbrahim ERTÜRK Ve Murat ÖNDER, AA2024 Alüminyum Alaşımının Sürtünme Karıştırma Kaynağında Farklı Parametrelerin Mekanik Özelliklere Etkisinin İncelenmesi, Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi ,Cilt 16, Sayı 2, 2010, Sayfa 139-147
Year 2015,
Volume: 11 Issue: 3, 0 - , 23.12.2015
Abstract
References
- Noor Zaman Khan, Arshad Noor Siddiquee, Zahid A. Khan, Suha K. Shihab, Investigations on tunneling and kissing bond defects in FSW joints for dissimilar aluminum alloys, Journal of Alloys and Compounds 648 (2015) 360-367
- R.W.Fonda, P.S.Pao, H.N. Jones, C.R. Feng,Microstructure, mechanical properties, and corrosion of friction stir welded Al 5456, Materials Science and Engineering A 519(2009)1–8
- B.J. Connollyb, A.J. Davenportb [3] Changbin Shen, Jiayan Zhang, Jiping Ge, Microstructures and lectrochemical behaviors of the friction stir welding dissimilar weld, Journal of Environmental Sciences 2011, 23(Supplement) S32–S35
- Threadgill P L. Terminology in friction stir welding. Science and Technology of Welding and Joining, 2007, 12(4): 357−360.
- M. Bobby Kannan, P. Bala Srinivasan,V.S. Raja, Stress corrosion cracking (SCC),
- A volume in Woodhead Publishing Series in Metals and Surface Engineering 2011, Pages 307–340
- Samar Jyoti Kalita, Microstructure and corrosion properties of diode laser melted friction stir weld of aluminum alloy 2024 T351, Applied Surface Science 257 (2011) 3985–3997
- Sung-Hyeon PARK et al, Corrosion and optimum corrosion protection potential of friction stir welded 5083-O Al alloy for leisure ship, Trans. Nonferrous Met. Soc. China 19(2009) 898-903
- Caroline Jonckheere, Bruno de Meester, Anne Denquin, Aude Simar,, Torque, temperature and hardening precipitation evolution in dissimilar friction stir welds between 6061-T6 and 2014-T6 aluminum alloys, Journal of Materials Processing Technology 213 (2013) 826– 837
- C. S. Paglia, R. G. Buchheit , A look in the corrosion of aluminum alloy friction stir welds Scripta Materialia 58 (2008) 383–387
- Steuwer, A., Peel, M. J., Withers, P.J. , Dissimilar Friction Stir Welds in AA5083–AA6082: The Effect of Process Parameters on Residual Stress.Materials Science and Engineering ,A, 441, 187–196. 2006.
- Qingzhao Wang, Yong Zhao, Keng Yan, Sheng Lu, Corrosion behavior of spray formed 7055 aluminum alloy joint welded by underwater friction stir welding, Materials and Design 68 (2015) 97–103
- Sato Y.S, Kurihara Y., Park S.H.C., Kokawa H. And Tsujı N., 2004, Friction Stir Welding Of Ultrafine Grained Al Alloy 1100 Produced By Accumulative Roll¬bonding, Scripta Materialia, 50, Pp. 57-60.
- K. Elangovan, V. Balasubramanian, Influences of tool pin profile and welding speed on the formation of friction stir processing zone in AA2219 aluminium alloy, journal of materials processing technology 2 0 0 ( 2 0 0 8 ) 163–175
- Sezai Doğan, AA 5754-H22 ,Alüminyum Alaşımının Sürtünme Karıştırma Kaynağında İşlem Parametrelerinin Mikroyapı Ve Mekanik Özelliklere Etkileri, Yüksek Lisans Tezi, Metalürji Mühendisliği Anabilim Dalı, Osmangazi Üniversitesi Fen Bilimleri Enstitüsü, Ekim 2006
- Bradley, G.R and Jones M.N., 2000, Geometry and Microstructure of metal inert gas and friction stir welded Aluminium alloy 5383-H321, 86p.
- Aydın ŞIK, İbrahim ERTÜRK Ve Murat ÖNDER, AA2024 Alüminyum Alaşımının Sürtünme Karıştırma Kaynağında Farklı Parametrelerin Mekanik Özelliklere Etkisinin İncelenmesi, Pamukkale Üniversitesi Mühendislik Bilimleri Dergisi ,Cilt 16, Sayı 2, 2010, Sayfa 139-147
There are 17 citations in total.
Details
| Primary Language | English |
|---|---|
| Journal Section | Articles |
| Authors | |
| Publication Date | December 23, 2015 |
| Published in Issue | Year 2015 Volume: 11 Issue: 3 |