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Tensile Deformation Behavior of Ultrasonically Consolidated Laminated Ti-Al Composites at Warm Forming Temperatures

Year 2018, Volume: 14 Issue: 4, 479 - 483, 28.12.2018
https://doi.org/10.18466/cbayarfbe.464135

Abstract

The objective
of the present study is to characterize the mechanical behavior of laminated
metal composites (LMCs) that consist of commercially pure titanium and 1100
aluminum layers which were ultrasonically consolidated.  Ultrasonic consolidation is a low temperature
process used to fabricate layered solid metal structures. Tensile tests of
Ti-Al laminated composites (in 3, 5, and 7 bilayer configurations) were
performed at four various temperatures (25 ºC, 100 ºC, 200 ºC, and 300 ºC)
using strain rate of 0.017 /s. The effect of temperature, sonotrode travel direction,
and number of layers on the material behavior were discussed on the basis of
uniaxial tensile test results. The ultimate tensile strength and yield strength
is found to decrease with increasing temperature. In general, high strain
values were obtained in Y samples compared to X samples. The maximum strain
value was 0.42 at 300 °C temperature in the 5 bilayer Y sample.

References

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  • 2. Lesuer, D.R., Syn, C.K., Sherby, O.D., Wadsworth, J., Lewandowski, J.J., Hunt, W.H., Mechanical behaviour of laminated metal composites, International Materials Reviews, 1996, 41(5), 169-197.
  • 3. Sherby, O.D., Lee, S., Koch, R., Sumi, T., Wolfenstine, J., Multilayered composites based on ultrahigh carbon steel and brass, Materials and Manufacturing Processes, 1990, 5(3), 363-376.
  • 4. Daniels, H., Ultrasonic welding, Ultrasonics, 1965, 3(4), 190-196.
  • 5. Obielodan, J., Ceylan, A., Murr, L.E., Stucker, B.E., Multi-material bonding in ultrasonic consolidation, Rapid prototyping journal, 2010, 16(3), 180-188.
  • 6. Kong, C., Soar, R., Dickens, P., Characterisation of aluminium alloy 6061 for the ultrasonic consolidation process, Materials Science and Engineering: A, 2003, 363(1-2), 99-106.
  • 7. White, D.R., Ultrasonic Consolidation of Aluminum Tooling, Advanced materials & processes, 2003, 161(1), 64-65.
  • 8. Yang, Y., Stucker, B.E., Janaki Ram, G.D., Mechanical Properties and Microstructures of SiC Fiber-reinforced Metal Matrix Composites Made Using Ultrasonic Consolidation, Journal of Composite Materials, 2010, 44(26), 3179-3194.
  • 9. Zhang, C.S., Li, L., A coupled thermal-mechanical analysis of ultrasonic bonding mechanism, Metallurgical and Materials Transactions B, 2009, 40(2), 196-207.
  • 10. Wolcott, P.J., Sridharan, N., Babu, S.S., Miriyev, A., Frage, N., Dapino, M.J., Characterisation of Al–Ti dissimilar material joints fabricated using ultrasonic additive manufacturing, Science and Technology of Welding and Joining, 2016, 21(2), 114-123.
  • 11. Hopkins, C.D., Dapino, M.J., Fernandez, S.A., Statistical Characterization of Ultrasonic Additive Manufacturing Ti/Al Composites, Journal of Engineering Materials and Technology, 2010, 132(4), 041006-041006-9.
  • 12. Sridharan, N., Wolcott, P., Dapino, M., Babu, S.S., Microstructure and texture evolution in aluminum and commercially pure titanium dissimilar welds fabricated using ultrasonic additive manufacturing, Scripta Materialia, 2016, 117, 1-5.
  • 13. Obielodan, J.O., Janaki Ram, G.D., Stucker, B.E., Taggart, D.G., Minimizing Defects Between Adjacent Foils in Ultrasonically Consolidated Parts, Journal of Engineering Materials and Technology, 2009, 132(1), 011006-011006-8.
  • 14. Kong, C., Soar, R., Fabrication of metal–matrix composites and adaptive composites using ultrasonic consolidation process, Materials Science and Engineering: A, 2005, 412(1-2), 12-18.
  • 15. Kong, C., Soar, R., Dickens, P., Ultrasonic consolidation for embedding SMA fibres within aluminium matrices, Composite Structures, 2004, 66(1-4), 421-427.
  • 16. Du, Y., Fan, G., Yu, T., Hansen, N., Geng, L.,Huang, X., Laminated Ti-Al composites: Processing, structure and strength, Materials Science and Engineering: A, 2016, 673, 572-580.
  • 17. Lu, Z., Wei, N., Li, P., Guo, C., Jiang, F., Microstructure and mechanical properties of intermetallic Al3Ti alloy with residual aluminum, Materials & Design, 2016, 110, 466-474.
  • 18. Army Research Laboratory, Microstructural and mechanical behavior characterization of ultrasonically consolidated titanium-aluminum laminates. http://www.dtic.mil/dtic/tr/fulltext/u2/a499565.pdf, 2009 (accessed 03.10.2018).
  • 19. Kaya, İ., Cora, Ö.N., Acar, D., Koç, M., On the Formability of Ultrasonic Additive Manufactured Al-Ti Laminated Composites, Metallurgical and Materials Transactions A, 2018, 1-14.
Year 2018, Volume: 14 Issue: 4, 479 - 483, 28.12.2018
https://doi.org/10.18466/cbayarfbe.464135

Abstract

References

  • 1. Mangalgiri, P.D., Composite materials for aerospace applications, Bulletin of Materials Science, 1999, 22(3), 657-664.
  • 2. Lesuer, D.R., Syn, C.K., Sherby, O.D., Wadsworth, J., Lewandowski, J.J., Hunt, W.H., Mechanical behaviour of laminated metal composites, International Materials Reviews, 1996, 41(5), 169-197.
  • 3. Sherby, O.D., Lee, S., Koch, R., Sumi, T., Wolfenstine, J., Multilayered composites based on ultrahigh carbon steel and brass, Materials and Manufacturing Processes, 1990, 5(3), 363-376.
  • 4. Daniels, H., Ultrasonic welding, Ultrasonics, 1965, 3(4), 190-196.
  • 5. Obielodan, J., Ceylan, A., Murr, L.E., Stucker, B.E., Multi-material bonding in ultrasonic consolidation, Rapid prototyping journal, 2010, 16(3), 180-188.
  • 6. Kong, C., Soar, R., Dickens, P., Characterisation of aluminium alloy 6061 for the ultrasonic consolidation process, Materials Science and Engineering: A, 2003, 363(1-2), 99-106.
  • 7. White, D.R., Ultrasonic Consolidation of Aluminum Tooling, Advanced materials & processes, 2003, 161(1), 64-65.
  • 8. Yang, Y., Stucker, B.E., Janaki Ram, G.D., Mechanical Properties and Microstructures of SiC Fiber-reinforced Metal Matrix Composites Made Using Ultrasonic Consolidation, Journal of Composite Materials, 2010, 44(26), 3179-3194.
  • 9. Zhang, C.S., Li, L., A coupled thermal-mechanical analysis of ultrasonic bonding mechanism, Metallurgical and Materials Transactions B, 2009, 40(2), 196-207.
  • 10. Wolcott, P.J., Sridharan, N., Babu, S.S., Miriyev, A., Frage, N., Dapino, M.J., Characterisation of Al–Ti dissimilar material joints fabricated using ultrasonic additive manufacturing, Science and Technology of Welding and Joining, 2016, 21(2), 114-123.
  • 11. Hopkins, C.D., Dapino, M.J., Fernandez, S.A., Statistical Characterization of Ultrasonic Additive Manufacturing Ti/Al Composites, Journal of Engineering Materials and Technology, 2010, 132(4), 041006-041006-9.
  • 12. Sridharan, N., Wolcott, P., Dapino, M., Babu, S.S., Microstructure and texture evolution in aluminum and commercially pure titanium dissimilar welds fabricated using ultrasonic additive manufacturing, Scripta Materialia, 2016, 117, 1-5.
  • 13. Obielodan, J.O., Janaki Ram, G.D., Stucker, B.E., Taggart, D.G., Minimizing Defects Between Adjacent Foils in Ultrasonically Consolidated Parts, Journal of Engineering Materials and Technology, 2009, 132(1), 011006-011006-8.
  • 14. Kong, C., Soar, R., Fabrication of metal–matrix composites and adaptive composites using ultrasonic consolidation process, Materials Science and Engineering: A, 2005, 412(1-2), 12-18.
  • 15. Kong, C., Soar, R., Dickens, P., Ultrasonic consolidation for embedding SMA fibres within aluminium matrices, Composite Structures, 2004, 66(1-4), 421-427.
  • 16. Du, Y., Fan, G., Yu, T., Hansen, N., Geng, L.,Huang, X., Laminated Ti-Al composites: Processing, structure and strength, Materials Science and Engineering: A, 2016, 673, 572-580.
  • 17. Lu, Z., Wei, N., Li, P., Guo, C., Jiang, F., Microstructure and mechanical properties of intermetallic Al3Ti alloy with residual aluminum, Materials & Design, 2016, 110, 466-474.
  • 18. Army Research Laboratory, Microstructural and mechanical behavior characterization of ultrasonically consolidated titanium-aluminum laminates. http://www.dtic.mil/dtic/tr/fulltext/u2/a499565.pdf, 2009 (accessed 03.10.2018).
  • 19. Kaya, İ., Cora, Ö.N., Acar, D., Koç, M., On the Formability of Ultrasonic Additive Manufactured Al-Ti Laminated Composites, Metallurgical and Materials Transactions A, 2018, 1-14.
There are 19 citations in total.

Details

Primary Language English
Subjects Engineering
Journal Section Articles
Authors

İrfan Kaya 0000-0002-0902-9999

Publication Date December 28, 2018
Published in Issue Year 2018 Volume: 14 Issue: 4

Cite

APA Kaya, İ. (2018). Tensile Deformation Behavior of Ultrasonically Consolidated Laminated Ti-Al Composites at Warm Forming Temperatures. Celal Bayar Üniversitesi Fen Bilimleri Dergisi, 14(4), 479-483. https://doi.org/10.18466/cbayarfbe.464135
AMA Kaya İ. Tensile Deformation Behavior of Ultrasonically Consolidated Laminated Ti-Al Composites at Warm Forming Temperatures. CBUJOS. December 2018;14(4):479-483. doi:10.18466/cbayarfbe.464135
Chicago Kaya, İrfan. “Tensile Deformation Behavior of Ultrasonically Consolidated Laminated Ti-Al Composites at Warm Forming Temperatures”. Celal Bayar Üniversitesi Fen Bilimleri Dergisi 14, no. 4 (December 2018): 479-83. https://doi.org/10.18466/cbayarfbe.464135.
EndNote Kaya İ (December 1, 2018) Tensile Deformation Behavior of Ultrasonically Consolidated Laminated Ti-Al Composites at Warm Forming Temperatures. Celal Bayar Üniversitesi Fen Bilimleri Dergisi 14 4 479–483.
IEEE İ. Kaya, “Tensile Deformation Behavior of Ultrasonically Consolidated Laminated Ti-Al Composites at Warm Forming Temperatures”, CBUJOS, vol. 14, no. 4, pp. 479–483, 2018, doi: 10.18466/cbayarfbe.464135.
ISNAD Kaya, İrfan. “Tensile Deformation Behavior of Ultrasonically Consolidated Laminated Ti-Al Composites at Warm Forming Temperatures”. Celal Bayar Üniversitesi Fen Bilimleri Dergisi 14/4 (December 2018), 479-483. https://doi.org/10.18466/cbayarfbe.464135.
JAMA Kaya İ. Tensile Deformation Behavior of Ultrasonically Consolidated Laminated Ti-Al Composites at Warm Forming Temperatures. CBUJOS. 2018;14:479–483.
MLA Kaya, İrfan. “Tensile Deformation Behavior of Ultrasonically Consolidated Laminated Ti-Al Composites at Warm Forming Temperatures”. Celal Bayar Üniversitesi Fen Bilimleri Dergisi, vol. 14, no. 4, 2018, pp. 479-83, doi:10.18466/cbayarfbe.464135.
Vancouver Kaya İ. Tensile Deformation Behavior of Ultrasonically Consolidated Laminated Ti-Al Composites at Warm Forming Temperatures. CBUJOS. 2018;14(4):479-83.