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EVALUATION OF CAPPADOCIA PERLITES AS A BUILDING MATERIAL WITH NATURAL STONE RESIDUES

Year 2020, Issue: 044, 57 - 70, 30.06.2020

Abstract

The superior properties of perlite (thermal insulation, sound insulation, fire resistance, lightness) have led to the investigation of the possibilities of perlite usage in many areas. Although perlite has pozzolanic properties and does not have reserve problems in our country, it has not been a preferred material by cement manufacturers. The use of marble travertine residues in cement production is not very common in our country, although some cement manufacturers support it. In this study, the availability of cement samples produced by the use of natural perlite and marble travertine residues belonging to Nevşehir Acıgöl region in pozzolanic and doped Cements was investigated. In this study, the availability of cement samples produced by the use of natural perlite and marble travertine residues belonging to Nevşehir Acıgöl region in pozzolanic and doped Cements was investigated. Portland cement 5%, 10%, 15% and 20% marble travertine residues and perlite were replaced by pozzolanic and doped Cements and their properties were tested and their suitability investigated. In the experimental studies, 4 types of perlite-doped pozzolanic cement, 4 types of marble travertine-doped cement and composite Cements were produced. In the study, density, cement fineness, setting Times, water content, volume expansion, compressive strength tests were performed on the produced cements under laboratory conditions. The physical and chemical properties of the blended cements produced were compared with Portland cement. When the results of the experiment were examined, the increase in contribution rates decreased the pressure resistances of the concretes. The setting times of cement mortars increased and also contributed positively to the workability of concrete. There was no adverse effect on volume expansion. The pozzolanic and doped cements produced with perlite and marble travertine residues are within the standards according to TS en 197-1 and in cement production of both materials separately to 20 % and together up to 40% pozzolanic cement production up to 35% Portland Composite cement production can be used.

References

  • [1] Erdem, T. K, Meral, Ç, Tokyay, M, and Erdoğan, T. Y., (2007), Use of perlite as a pozzolanic addition in producing blended cements. Cement and Concrete Composites, 29(1), 13-21.
  • [2] Erdem, T. K, Meral, Ç, Tokyay, M. and Erdogan, T. Y., (2007), Effect of ground perlite incorporation on the performance of blended cements. In Proc. Int. Conf Sustain. Constr. Mater. Technol., Taylor and Francis, London, ISBN (Vol. 13, pp. 978-0).
  • [3] Erdoğan, S. T., (2011), Use of perlite to produce geopolymers. In 31st Cement and Concrete Science Conference, Novel Developments and Innovation in Cementitious Materials, London, pp. 12-13.
  • [4] Erdogan, S. T., (2015), Properties of ground perlite geopolymer mortars. Journal of Materials in Civil Engineering, 27(7).
  • [5] Rashad, A. M., (2016), A synopsis about perlite as building material–A best practice guide for Civil Engineer. Construction and Building Materials, 121, 338-353.
  • [6] Yousuf, M., Mollah, A., Vempati, R. K., Lin, T. C., and Cocke, D. L., (1995), The interfacial chemistry of solidification/stabilization of metals in cement and pozzolanic material systems. Waste management, 15(2), 137-148.
  • [7] Massazza, F., (1998), Pozzolana and pozzolanic cements. Lea’s chemistry of cement and concrete, 4, 471-631.
  • [8] Degirmenci, N., and Yilmaz, A., (2009), Use of diatomite as partial replacement for Portland cement in cement mortars. Construction and Building Materials, 23(1), 284-288.
  • [9] Yılmaz, B., and Ediz, N., (2008), The use of raw and calcined diatomite in cement production. Cement and Concrete Composites, 30(3), 202-211.
  • [10] Nagrockiene, D., and Girskas, G., (2016), Research into the properties of concrete modified with natural zeolite addition. Construction and Building Materials, 113, 964-969.
  • [11] Hossain, K. M. A., (2005), Volcanic ash and pumice as cement additives: pozzolanic, alkali-silica reaction and autoclave expansion characteristics. Cement and Concrete Research, 35(6), 1141-1144.
  • [12] Ergün, A., (2011), Effects of the usage of diatomite and waste marble powder as partial replacement of cement on the mechanical properties of concrete. Construction and building materials, 25(2), 806-812.
  • [13] Aruntaş, H. Y., Gürü, M., Dayı, M., and Tekin, I., (2010), Utilization of waste marble dust as an additive in cement production. Materials & Design, 31(8), 4039-4042.
  • [14] Kavas, T., Olgun, A., (2008), Properties of cement and mortar incorporating marble dust and crushed brick. Ceramics Silikaty, 52(1), 24.
  • [15] Petrella, A., Spasiano, D., Rizzi, V., Cosma, P., Race, M., and De Vietro, N., (2018), Lead ion sorption by perlite and reuse of the exhausted material in the construction field. Applied Sciences, 8(10), 1882.
  • [16] M.T.A., ‘‘Türkiye Perlit Envanteri’’, Maden Teknik Arama Genel Müdürlüğü Yayınları, 193, 1-8, Ankara, (1985).
  • [17] Karakaş, F., (2006), Çimento Hammaddelerinin Öğütülmesinde Enerji Optimizasyonu, Doctoral dissertation, Institute of Science, İstanbul.
  • [18] Deniz, V., Erkan, D., and Alyıldız, V., (2001), Kalker ve Klinker Örneğinde Kırılma Kinetiği Üzerine Bilya Çapının Etkisi. 4 Endüstriyel Hammaddeler Sempozyumu 118-19 Ekim 2001.
  • [19] Darwish, S. M., ve Al-Samhan, A., (2008), Çimento sertliği ve tibia tepsi malzemesinin yapay dizde oluşan gerilmelere etkisi.
  • [20] Wang, U., Zhang, Q., Da, J., Zhao, H., and Ran, K., (2012), Study on the thermal properties of paraffin/expansion perlite composite phase change mortar. In Advanced Materials Research (Vol. 374, pp. 1274-1277). Trans Tech Publications Ltd. luslararası yapışma ve yapıştırıcılar dergisi , 28 (3), 120-125.
  • [21] Evans, M. R., ve Gachukia, M., (2004), Taze kaynatılmış pirinç kabukları, sera mahsulü substratlarında perlite bir alternatif olarak hizmet eder. Hort Science, 39 (2), 232-235.
  • [22] Topçu, İ. B., Gökbel, İ. B., and B. Işikdağ, b., (2015), Using Expanded Perlite in Khorasan Mortars." 2nd International Sustainable Buildings Symposium. 2015.
  • [23] Lanzón, M., García-Ruiz, P. A., (2008), Lightweight cement mortars: Advantages and inconveniences of expanded perlite and its influence on fresh and hardened state and durability. Construction and Building Materials, 22(8), 1798-1806.
  • [24] Fiat, D., Lazar, M., Baciu, V., ve Hubca, G., (2010), İnşaat malzemeleri için polimerik katkı maddelerine ek olarak perlit geri kazanımı ile ilgili hususlar. Materiale Plastice, 47 (1), 64-68.

EVALUATION OF CAPPADOCIA PERLITES AS A BUILDING MATERIAL WITH NATURAL STONE RESIDUES

Year 2020, Issue: 044, 57 - 70, 30.06.2020

Abstract

The superior properties of perlite (thermal insulation, sound insulation, fire resistance, lightness) have led to the investigation of the possibilities of perlite usage in many areas. Although perlite has pozzolanic properties and does not have reserve problems in our country, it has not been a preferred material by cement manufacturers. The use of marble travertine residues in cement production is not very common in our country, although some cement manufacturers support it. In this study, the availability of cement samples produced by the use of natural perlite and marble travertine residues belonging to Nevşehir Acıgöl region in pozzolanic and doped Cements was investigated. In this study, the availability of cement samples produced by the use of natural perlite and marble travertine residues belonging to Nevşehir Acıgöl region in pozzolanic and doped Cements was investigated. Portland cement 5%, 10%, 15% and 20% marble travertine residues and perlite were replaced by pozzolanic and doped Cements and their properties were tested and their suitability investigated. In the experimental studies, 4 types of perlite-doped pozzolanic cement, 4 types of marble travertine-doped cement and composite Cements were produced. In the study, density, cement fineness, setting Times, water content, volume expansion, compressive strength tests were performed on the produced cements under laboratory conditions. The physical and chemical properties of the blended cements produced were compared with Portland cement. When the results of the experiment were examined, the increase in contribution rates decreased the pressure resistances of the concretes. The setting times of cement mortars increased and also contributed positively to the workability of concrete. There was no adverse effect on volume expansion. The pozzolanic and doped cements produced with perlite and marble travertine residues are within the standards according to TS en 197-1 and in cement production of both materials separately to 20 % and together up to 40% pozzolanic cement production up to 35% Portland Composite cement production can be used.

References

  • [1] Erdem, T. K, Meral, Ç, Tokyay, M, and Erdoğan, T. Y., (2007), Use of perlite as a pozzolanic addition in producing blended cements. Cement and Concrete Composites, 29(1), 13-21.
  • [2] Erdem, T. K, Meral, Ç, Tokyay, M. and Erdogan, T. Y., (2007), Effect of ground perlite incorporation on the performance of blended cements. In Proc. Int. Conf Sustain. Constr. Mater. Technol., Taylor and Francis, London, ISBN (Vol. 13, pp. 978-0).
  • [3] Erdoğan, S. T., (2011), Use of perlite to produce geopolymers. In 31st Cement and Concrete Science Conference, Novel Developments and Innovation in Cementitious Materials, London, pp. 12-13.
  • [4] Erdogan, S. T., (2015), Properties of ground perlite geopolymer mortars. Journal of Materials in Civil Engineering, 27(7).
  • [5] Rashad, A. M., (2016), A synopsis about perlite as building material–A best practice guide for Civil Engineer. Construction and Building Materials, 121, 338-353.
  • [6] Yousuf, M., Mollah, A., Vempati, R. K., Lin, T. C., and Cocke, D. L., (1995), The interfacial chemistry of solidification/stabilization of metals in cement and pozzolanic material systems. Waste management, 15(2), 137-148.
  • [7] Massazza, F., (1998), Pozzolana and pozzolanic cements. Lea’s chemistry of cement and concrete, 4, 471-631.
  • [8] Degirmenci, N., and Yilmaz, A., (2009), Use of diatomite as partial replacement for Portland cement in cement mortars. Construction and Building Materials, 23(1), 284-288.
  • [9] Yılmaz, B., and Ediz, N., (2008), The use of raw and calcined diatomite in cement production. Cement and Concrete Composites, 30(3), 202-211.
  • [10] Nagrockiene, D., and Girskas, G., (2016), Research into the properties of concrete modified with natural zeolite addition. Construction and Building Materials, 113, 964-969.
  • [11] Hossain, K. M. A., (2005), Volcanic ash and pumice as cement additives: pozzolanic, alkali-silica reaction and autoclave expansion characteristics. Cement and Concrete Research, 35(6), 1141-1144.
  • [12] Ergün, A., (2011), Effects of the usage of diatomite and waste marble powder as partial replacement of cement on the mechanical properties of concrete. Construction and building materials, 25(2), 806-812.
  • [13] Aruntaş, H. Y., Gürü, M., Dayı, M., and Tekin, I., (2010), Utilization of waste marble dust as an additive in cement production. Materials & Design, 31(8), 4039-4042.
  • [14] Kavas, T., Olgun, A., (2008), Properties of cement and mortar incorporating marble dust and crushed brick. Ceramics Silikaty, 52(1), 24.
  • [15] Petrella, A., Spasiano, D., Rizzi, V., Cosma, P., Race, M., and De Vietro, N., (2018), Lead ion sorption by perlite and reuse of the exhausted material in the construction field. Applied Sciences, 8(10), 1882.
  • [16] M.T.A., ‘‘Türkiye Perlit Envanteri’’, Maden Teknik Arama Genel Müdürlüğü Yayınları, 193, 1-8, Ankara, (1985).
  • [17] Karakaş, F., (2006), Çimento Hammaddelerinin Öğütülmesinde Enerji Optimizasyonu, Doctoral dissertation, Institute of Science, İstanbul.
  • [18] Deniz, V., Erkan, D., and Alyıldız, V., (2001), Kalker ve Klinker Örneğinde Kırılma Kinetiği Üzerine Bilya Çapının Etkisi. 4 Endüstriyel Hammaddeler Sempozyumu 118-19 Ekim 2001.
  • [19] Darwish, S. M., ve Al-Samhan, A., (2008), Çimento sertliği ve tibia tepsi malzemesinin yapay dizde oluşan gerilmelere etkisi.
  • [20] Wang, U., Zhang, Q., Da, J., Zhao, H., and Ran, K., (2012), Study on the thermal properties of paraffin/expansion perlite composite phase change mortar. In Advanced Materials Research (Vol. 374, pp. 1274-1277). Trans Tech Publications Ltd. luslararası yapışma ve yapıştırıcılar dergisi , 28 (3), 120-125.
  • [21] Evans, M. R., ve Gachukia, M., (2004), Taze kaynatılmış pirinç kabukları, sera mahsulü substratlarında perlite bir alternatif olarak hizmet eder. Hort Science, 39 (2), 232-235.
  • [22] Topçu, İ. B., Gökbel, İ. B., and B. Işikdağ, b., (2015), Using Expanded Perlite in Khorasan Mortars." 2nd International Sustainable Buildings Symposium. 2015.
  • [23] Lanzón, M., García-Ruiz, P. A., (2008), Lightweight cement mortars: Advantages and inconveniences of expanded perlite and its influence on fresh and hardened state and durability. Construction and Building Materials, 22(8), 1798-1806.
  • [24] Fiat, D., Lazar, M., Baciu, V., ve Hubca, G., (2010), İnşaat malzemeleri için polimerik katkı maddelerine ek olarak perlit geri kazanımı ile ilgili hususlar. Materiale Plastice, 47 (1), 64-68.
There are 24 citations in total.

Details

Primary Language English
Subjects Material Production Technologies
Journal Section Articles
Authors

Abdul Vahap Korkmaz 0000-0001-8691-1937

Publication Date June 30, 2020
Published in Issue Year 2020 Issue: 044

Cite

APA Korkmaz, A. V. (2020). EVALUATION OF CAPPADOCIA PERLITES AS A BUILDING MATERIAL WITH NATURAL STONE RESIDUES. Journal of Science and Technology of Dumlupınar University(044), 57-70.

HAZİRAN 2020'den itibaren Journal of Scientific Reports-A adı altında ingilizce olarak yayın hayatına devam edecektir.