Research Article
BibTex RIS Cite

Reuse of Industrial Metal Wastes as Partial Replacement of Aggregates in Mortar Production

Year 2021, , 875 - 880, 31.12.2021
https://doi.org/10.24012/dumf.1051502

Abstract

Sustainable waste management is becoming more and more important in the construction industry due to increasing waste costs as well as environmental effects. As a result of increasing level of wastes and environmental damage, the use of these wastes has become the focus for beneficial construction activities and sustainable industrial applications. This study presents experimental results on the effect of industrial wastes on the performance of cementitious mixtures. The scope of this study, therefore, was to assess the effect of waste aluminium on physical and mechanical properties of cement based mixtures prepared in different compositions. Consistency, bulk density, porosity, absorption, flexural and compressive strength tests were carried out on mixtures produced by using waste aluminium aggregates in different percentages instead of fine aggregate. Results showed that mixtures prepared with 4% aluminium aggregates had the highest water absorption and porosity. With the addition of %1 lathe waste, it was observed that the flexural behavior of mortar was maximum and the optimum percentage for flexural strength was noted. In addition, when mixtures produced with the same percentage of aluminium were compared, the amount of binder played a significant role on both compressive and flexural strength. Results have shown that to incorporate aluminium into mixtures can be a suitable solution for recycling in industrial applications.

References

  • [1] M. Batayneh, I. Marie, I. Asi, “Use of selected waste materials in concrete mixes,” Waste Management, vol. 27, pp. 1870–1876, 2007.
  • [2] A. J. Babafemi, B. Savija, S. C. Paul, V. Anggraini, “Engineering properties of concrete with waste recycled plastic: a review,” Sustainability, vol. 10, no 11, pp. 1-26, 2018.
  • [3] N. K. Sharma, P. Kumar, S. Kumar, B. S. Thomas, R.C. Gupta, “Properties of concrete containing polished granite waste as partial substitution of coarse aggregate,” Construction and Building Materials, vol. 151, pp. 158–163, 2017.
  • [4] J. Junak, N. Stevulova, “Natural aggregate totally replacement by mechanically treated concrete waste,” SSP - Journal of Civil Engineering, vol. 10, no 1, pp. 83-90, 2015.
  • [5] S. Khan, N. Maheshwari, G. Aglave, R. Arora, “Experimental design of green concrete and assessing its suitability as a sustainable building material,” Materials Today: Proceedings, vol. 26 pp. 1126-1130, 2020.
  • [6] F. Min, Z. Yao, T. Jiang, “Experimental and numerical study on tensile strength of concrete under different strain rates,” The Scientific World Journal, 2014, Art. no. 173531.
  • [7] W. Zeng, Y. Ding, Y. Zhang, F. Dehn, “Effect of steel fiber on the crack permeability evolution and crack surface topography of concrete subjected to freeze-thaw damage,” Cement and Concrete Research, vol. 138, 2020, Art. no. 106230.
  • [8] D. Yoo, I. You, “Liquid crystal display glass powder as a filler for enhancing steel fiber pullout resistance in ultra-high-performance concrete,” Journal of Building Engineering, vol. 33, 2021, Art. no. 101846.
  • [9] A. Belferrag, A. Kriker, S. Abboudi, S. Tie Bi, “Effect of granulometric correction of dune sand and pneumatic waste metal fibers on shrinkage of concrete in arid climates,” Journal of Cleaner Production, vol. 112, pp. 3048-3056, 2016.
  • [10] Y. W. Shewalul, “Experimental study of the effect of waste steel scrap as reinforcing material on the mechanical properties of concrete,” Case Studies in Construction Materials, vol. 14, 2021, Art. no. e00490.
  • [11] M. Kalpana, A. Tayu, “Experimental investigation on lightweight concrete added with industrial waste (steel waste),” Materials Today: Proceedings, vol. 22, pp. 887–889, 2020.
  • [12] M. I. Kadir, M. S. Mustapa, N. A. Latif, A. S. Mahdi, “Microstructural analysis and mechanical properties of direct recycling aluminium chips AA6061/Al powder fabricated by uniaxial cold compaction technique,” Procedia Engineering, vol. 184, pp. 687 – 694, 2017.
  • [13] N. Gulmez, “Roles of aluminium shavings and calcite on engineering properties of cement-based composites,” Journal of Cleaner Production, vol. 277, 2020, Art. no. 124104.
  • [14] R. Hay, C. P. Ostertag, “On utilization and mechanisms of waste aluminium in mitigating alkali-silica reaction (ASR) in concrete,” Journal of Cleaner Production, vol. 212, pp. 864-879, 2019.
  • [15] N. Tebbal, Z. A. Rahmouni, “Valorization of aluminum waste on the Mechanical Performance of mortar subjected to cycles of freeze-thaw,” Procedia Computer Science, vol. 158, pp. 1114–1121, 2019.
  • [16] N. U. Kockal, O. Beycan, N. Gulmez, “Effect of binder type and content on physical and mechanical properties of geopolymers,” Sadhana, 43, 49, 2018.
  • [17] B. B. Jindal, P. Jangra, A. Garg, “Effects of ultra fine slag as mineral admixture on the compressive strength, water absorption and permeability of rice husk ash based geopolymer concrete,” Materials Today: Proceedings, vol. 32, pp. 871–877, 2020.
  • [18] P. Chakartnarodom, N. Kongkajun, N. Chuankrerkkul, P. Ineure, W. Prakaypan, “Reducing water absorption of fiber-cement composites for exterior applications by crystal modification method,” Journal of Metals, Materials and Minerals, vol. 29, pp. 90-98, 2019.
  • [19] B. Nagy, S. Nehme, D. Szagri, “Thermal properties and modeling of fiber reinforced concretes,” Energy Procedia, vol. 78, pp. 2742-2747, 2015.
  • [20] E.E. Anike, M. Saidani, A. Olubanwo, M. Tyrer, E. Ganjian, “Effect of mix design methods on the mechanical properties of steel fibre-reinforced concrete prepared with recycled aggregates from precast waste,” Structures, vol. 27, pp. 664-672, 2020.
  • [21] A.M. Zeyad, A. Khan, B. Tayeh, “Durability and strength characteristics of high-strength concrete incorporated with volcanic pumice powder and polypropylene fibers,” Journal of Materials Research and Technology, vol. 9, pp. 806-818, 2020.
  • [22] B.C. Oni, J. Xia, M. Liu, “Mechanical properties of pressure moulded fibre reinforced pervious concrete pavement brick,” Case Studies in Construction Materials, vol. 13, 2020.
  • [23] S. Abdallah, M. Fan, D.W. Rees, “Bonding mechanisms and strength of steel fiber–reinforced cementitious composites: Overview,” Journal of Materials in Civil Engineering, vol. 30, 2018, Art. no. 04018001.
  • [24] T. Alomayri, F. Shaikh, I.M. Low, “Characterisation of cotton fibre-reinforced geopolymer composites,” Composites Part B-Engineering, vol. 50, pp. 1-6, 2013.
  • [25] O. M. Ofuyatan, A. A. Ivoke, A. M. Olowofoyeku, A. Adesina, and J. Oluwafemi, “Effect of waste aluminium shavings on the bond characteristics of laterized concrete,” Advances in Materials Research, vol. 8, no. 1, pp. 25–36, Mar. 2019.
  • [26] N. L. Rahim, N. M. Ibrahim, S. Salehuddin, R. C. Amat, S. A. Mohammed, C. R. Hibadullah, “The Utilization of Aluminum Waste as Sand Replacement in Concrete,” Key Engineering Materials, vol. 594–595, pp. 455–459, Dec. 2013.
  • [27] A. S. Aadi, T. K. M. Ali, R. A. A. Ali, M. M. Salman, “The mechanical properties of green mortar contained aluminum wastes as substitution of sand,” Materials Today: Proceedings, vol. 42, pp. 3002–3009, 2021.
  • [28] H.B. Poorsaheli, A. Behravan, S.T. Aghda, “Durability performance of hybrid reinforced concretes (steel fiber + polyolefin fiber) in a harsh marine tidal zone of Persian Gulf,” Construction and Building Materials, vol. 266, 121176, 2021.
  • [29] J. Li, E. Zhao, J. Niu, C. Wan, “Study on mixture design method and mechanical properties of steel fiber reinforced self-compacting lightweight aggregate concrete,” Construction and Building Materials, 2020, Art. no. 121019.
  • [30] Y. Mohammadi, S. Singh, S. Kaushik, “Properties of steel fibrous concrete containing mixed fibres in fresh and hardened state,” Construction and Building Materials, 22, pp. 956-965, 2008.
  • [31] G.B. Golpasand, M. Farzam, S.S. Shishvan, “Behavior of recycled steel fiber reinforced concrete under uniaxial cyclic compression and biaxial tests,” Construction and Building Materials, vol. 263, 2020, Art. no. 120664.
  • [32] I. Rahmani, A. Maleki, M.A. Lotfollahi-Yaghin, “A laboratory study on the flexural and shear behavior of RC beams retrofitted with steel fiber-reinforced self-compacting concrete jacket,” Iranian Journal of Science and Technology-Transactions of Civil Engineering, pp. 1-17, 2020.
  • [33] H.A. Alkufi, M. Al-Sherrawi, “Efficiency of steel fiber on carrying capacity of short square columns,” Civil Engineering Journal, vol. 4, pp. 1584-1594, 2018.
  • [34] N. Buratti, C. Mazzotti, M. Savoia, “Post-cracking behaviour of steel and macro-synthetic fibre-reinforced concretes,” Construction and Building Materials, vol. 25, pp. 2713-2722, 2011.
  • [35] B. Ali, L. A. Qureshi, S. U. Khan, “Flexural behavior of glass fiber-reinforced recycled aggregate concrete and its impact on the cost and carbon footprint of concrete pavement,” Construction and Building Materials, vol. 262, 2020, Art. no. 120820.
  • [36] A. S. Moghadam, F. Omidinasab, M. Abdalikia, “The effect of initial strength of concrete wastes on the fresh and hardened properties of recycled concrete reinforced with recycled steel fibers,” Construction and Building Materials, vol. 300, 2021, Art. no. 124284.
  • [37] T. Simoes, C. Octavio, J. Valença, H. Costa, D. Dias-da-Costa, E. Julio, “Influence of concrete strength and steel fibre geometry on the fibre/matrix interface,” Composites Part B, vol. 122, pp. 156-164, 2017.
  • [38] S. Abdallah, M. Fan, K. Cashell, “Pull-out behaviour of straight and hooked-end steel fibres under elevated temperatures,” Cement and Concrete Research, vol. 95, pp. 132-140, 2017.
  • [39] Z. Wu, C. Shi, W. He, L. Wu, “Effects of steel fiber content and shape on mechanical properties of ultra high performance concrete,” Construction and Building Materials, vol. 103, pp. 8-14, 2016.
  • [40] J. Feng, W. Sun, X. Wang, X. Shi, “Mechanical analyses of hooked fiber pullout performance in ultra-high-performance concrete,” Construction and Building Materials, vol. 69, pp. 403-410, 2014.
  • [41] J. Kim, Y.S. Jang, D. Yoo, “Enhancing the tensile performance of ultra-high-performance concrete through novel curvilinear steel fibers,” Journal of Materials Research and Technology, vol. 9, pp. 7570-7582, 2020.
  • [42] A. Moron, D. Ferrandez, P. Saiz, M. Alvarez, C. Moron, “New system for vibrating and orientation of steel fibers in masonry mortars,” Journal of Building Engineering, vol. 43, 2021, Art. no. 102827.
  • [43] Y. Niu, J. Wei, C. Jiao, “Crack propagation behavior of ultra-high-performance concrete (UHPC) reinforced with hybrid steel fibers under flexural loading,” Construction and Building Materials, vol. 294, 2021, Art. no. 123510.
  • [44] I. Yang, C. Joh, K. Kim, “A comparative experimental study on the flexural behavior of high-strength fiber-reinforced concrete and high-strength concrete beams,” Advances in Materials Science and Engineering, pp. 1-13, 2018.
  • [45] A. U. Elinwa, E. Mbadike, “The Use of Aluminum Waste for Concrete Production,” Journal of Asian Architecture and Building Engineering, vol. 10, no. 1, pp. 217-220, 2011.
Year 2021, , 875 - 880, 31.12.2021
https://doi.org/10.24012/dumf.1051502

Abstract

References

  • [1] M. Batayneh, I. Marie, I. Asi, “Use of selected waste materials in concrete mixes,” Waste Management, vol. 27, pp. 1870–1876, 2007.
  • [2] A. J. Babafemi, B. Savija, S. C. Paul, V. Anggraini, “Engineering properties of concrete with waste recycled plastic: a review,” Sustainability, vol. 10, no 11, pp. 1-26, 2018.
  • [3] N. K. Sharma, P. Kumar, S. Kumar, B. S. Thomas, R.C. Gupta, “Properties of concrete containing polished granite waste as partial substitution of coarse aggregate,” Construction and Building Materials, vol. 151, pp. 158–163, 2017.
  • [4] J. Junak, N. Stevulova, “Natural aggregate totally replacement by mechanically treated concrete waste,” SSP - Journal of Civil Engineering, vol. 10, no 1, pp. 83-90, 2015.
  • [5] S. Khan, N. Maheshwari, G. Aglave, R. Arora, “Experimental design of green concrete and assessing its suitability as a sustainable building material,” Materials Today: Proceedings, vol. 26 pp. 1126-1130, 2020.
  • [6] F. Min, Z. Yao, T. Jiang, “Experimental and numerical study on tensile strength of concrete under different strain rates,” The Scientific World Journal, 2014, Art. no. 173531.
  • [7] W. Zeng, Y. Ding, Y. Zhang, F. Dehn, “Effect of steel fiber on the crack permeability evolution and crack surface topography of concrete subjected to freeze-thaw damage,” Cement and Concrete Research, vol. 138, 2020, Art. no. 106230.
  • [8] D. Yoo, I. You, “Liquid crystal display glass powder as a filler for enhancing steel fiber pullout resistance in ultra-high-performance concrete,” Journal of Building Engineering, vol. 33, 2021, Art. no. 101846.
  • [9] A. Belferrag, A. Kriker, S. Abboudi, S. Tie Bi, “Effect of granulometric correction of dune sand and pneumatic waste metal fibers on shrinkage of concrete in arid climates,” Journal of Cleaner Production, vol. 112, pp. 3048-3056, 2016.
  • [10] Y. W. Shewalul, “Experimental study of the effect of waste steel scrap as reinforcing material on the mechanical properties of concrete,” Case Studies in Construction Materials, vol. 14, 2021, Art. no. e00490.
  • [11] M. Kalpana, A. Tayu, “Experimental investigation on lightweight concrete added with industrial waste (steel waste),” Materials Today: Proceedings, vol. 22, pp. 887–889, 2020.
  • [12] M. I. Kadir, M. S. Mustapa, N. A. Latif, A. S. Mahdi, “Microstructural analysis and mechanical properties of direct recycling aluminium chips AA6061/Al powder fabricated by uniaxial cold compaction technique,” Procedia Engineering, vol. 184, pp. 687 – 694, 2017.
  • [13] N. Gulmez, “Roles of aluminium shavings and calcite on engineering properties of cement-based composites,” Journal of Cleaner Production, vol. 277, 2020, Art. no. 124104.
  • [14] R. Hay, C. P. Ostertag, “On utilization and mechanisms of waste aluminium in mitigating alkali-silica reaction (ASR) in concrete,” Journal of Cleaner Production, vol. 212, pp. 864-879, 2019.
  • [15] N. Tebbal, Z. A. Rahmouni, “Valorization of aluminum waste on the Mechanical Performance of mortar subjected to cycles of freeze-thaw,” Procedia Computer Science, vol. 158, pp. 1114–1121, 2019.
  • [16] N. U. Kockal, O. Beycan, N. Gulmez, “Effect of binder type and content on physical and mechanical properties of geopolymers,” Sadhana, 43, 49, 2018.
  • [17] B. B. Jindal, P. Jangra, A. Garg, “Effects of ultra fine slag as mineral admixture on the compressive strength, water absorption and permeability of rice husk ash based geopolymer concrete,” Materials Today: Proceedings, vol. 32, pp. 871–877, 2020.
  • [18] P. Chakartnarodom, N. Kongkajun, N. Chuankrerkkul, P. Ineure, W. Prakaypan, “Reducing water absorption of fiber-cement composites for exterior applications by crystal modification method,” Journal of Metals, Materials and Minerals, vol. 29, pp. 90-98, 2019.
  • [19] B. Nagy, S. Nehme, D. Szagri, “Thermal properties and modeling of fiber reinforced concretes,” Energy Procedia, vol. 78, pp. 2742-2747, 2015.
  • [20] E.E. Anike, M. Saidani, A. Olubanwo, M. Tyrer, E. Ganjian, “Effect of mix design methods on the mechanical properties of steel fibre-reinforced concrete prepared with recycled aggregates from precast waste,” Structures, vol. 27, pp. 664-672, 2020.
  • [21] A.M. Zeyad, A. Khan, B. Tayeh, “Durability and strength characteristics of high-strength concrete incorporated with volcanic pumice powder and polypropylene fibers,” Journal of Materials Research and Technology, vol. 9, pp. 806-818, 2020.
  • [22] B.C. Oni, J. Xia, M. Liu, “Mechanical properties of pressure moulded fibre reinforced pervious concrete pavement brick,” Case Studies in Construction Materials, vol. 13, 2020.
  • [23] S. Abdallah, M. Fan, D.W. Rees, “Bonding mechanisms and strength of steel fiber–reinforced cementitious composites: Overview,” Journal of Materials in Civil Engineering, vol. 30, 2018, Art. no. 04018001.
  • [24] T. Alomayri, F. Shaikh, I.M. Low, “Characterisation of cotton fibre-reinforced geopolymer composites,” Composites Part B-Engineering, vol. 50, pp. 1-6, 2013.
  • [25] O. M. Ofuyatan, A. A. Ivoke, A. M. Olowofoyeku, A. Adesina, and J. Oluwafemi, “Effect of waste aluminium shavings on the bond characteristics of laterized concrete,” Advances in Materials Research, vol. 8, no. 1, pp. 25–36, Mar. 2019.
  • [26] N. L. Rahim, N. M. Ibrahim, S. Salehuddin, R. C. Amat, S. A. Mohammed, C. R. Hibadullah, “The Utilization of Aluminum Waste as Sand Replacement in Concrete,” Key Engineering Materials, vol. 594–595, pp. 455–459, Dec. 2013.
  • [27] A. S. Aadi, T. K. M. Ali, R. A. A. Ali, M. M. Salman, “The mechanical properties of green mortar contained aluminum wastes as substitution of sand,” Materials Today: Proceedings, vol. 42, pp. 3002–3009, 2021.
  • [28] H.B. Poorsaheli, A. Behravan, S.T. Aghda, “Durability performance of hybrid reinforced concretes (steel fiber + polyolefin fiber) in a harsh marine tidal zone of Persian Gulf,” Construction and Building Materials, vol. 266, 121176, 2021.
  • [29] J. Li, E. Zhao, J. Niu, C. Wan, “Study on mixture design method and mechanical properties of steel fiber reinforced self-compacting lightweight aggregate concrete,” Construction and Building Materials, 2020, Art. no. 121019.
  • [30] Y. Mohammadi, S. Singh, S. Kaushik, “Properties of steel fibrous concrete containing mixed fibres in fresh and hardened state,” Construction and Building Materials, 22, pp. 956-965, 2008.
  • [31] G.B. Golpasand, M. Farzam, S.S. Shishvan, “Behavior of recycled steel fiber reinforced concrete under uniaxial cyclic compression and biaxial tests,” Construction and Building Materials, vol. 263, 2020, Art. no. 120664.
  • [32] I. Rahmani, A. Maleki, M.A. Lotfollahi-Yaghin, “A laboratory study on the flexural and shear behavior of RC beams retrofitted with steel fiber-reinforced self-compacting concrete jacket,” Iranian Journal of Science and Technology-Transactions of Civil Engineering, pp. 1-17, 2020.
  • [33] H.A. Alkufi, M. Al-Sherrawi, “Efficiency of steel fiber on carrying capacity of short square columns,” Civil Engineering Journal, vol. 4, pp. 1584-1594, 2018.
  • [34] N. Buratti, C. Mazzotti, M. Savoia, “Post-cracking behaviour of steel and macro-synthetic fibre-reinforced concretes,” Construction and Building Materials, vol. 25, pp. 2713-2722, 2011.
  • [35] B. Ali, L. A. Qureshi, S. U. Khan, “Flexural behavior of glass fiber-reinforced recycled aggregate concrete and its impact on the cost and carbon footprint of concrete pavement,” Construction and Building Materials, vol. 262, 2020, Art. no. 120820.
  • [36] A. S. Moghadam, F. Omidinasab, M. Abdalikia, “The effect of initial strength of concrete wastes on the fresh and hardened properties of recycled concrete reinforced with recycled steel fibers,” Construction and Building Materials, vol. 300, 2021, Art. no. 124284.
  • [37] T. Simoes, C. Octavio, J. Valença, H. Costa, D. Dias-da-Costa, E. Julio, “Influence of concrete strength and steel fibre geometry on the fibre/matrix interface,” Composites Part B, vol. 122, pp. 156-164, 2017.
  • [38] S. Abdallah, M. Fan, K. Cashell, “Pull-out behaviour of straight and hooked-end steel fibres under elevated temperatures,” Cement and Concrete Research, vol. 95, pp. 132-140, 2017.
  • [39] Z. Wu, C. Shi, W. He, L. Wu, “Effects of steel fiber content and shape on mechanical properties of ultra high performance concrete,” Construction and Building Materials, vol. 103, pp. 8-14, 2016.
  • [40] J. Feng, W. Sun, X. Wang, X. Shi, “Mechanical analyses of hooked fiber pullout performance in ultra-high-performance concrete,” Construction and Building Materials, vol. 69, pp. 403-410, 2014.
  • [41] J. Kim, Y.S. Jang, D. Yoo, “Enhancing the tensile performance of ultra-high-performance concrete through novel curvilinear steel fibers,” Journal of Materials Research and Technology, vol. 9, pp. 7570-7582, 2020.
  • [42] A. Moron, D. Ferrandez, P. Saiz, M. Alvarez, C. Moron, “New system for vibrating and orientation of steel fibers in masonry mortars,” Journal of Building Engineering, vol. 43, 2021, Art. no. 102827.
  • [43] Y. Niu, J. Wei, C. Jiao, “Crack propagation behavior of ultra-high-performance concrete (UHPC) reinforced with hybrid steel fibers under flexural loading,” Construction and Building Materials, vol. 294, 2021, Art. no. 123510.
  • [44] I. Yang, C. Joh, K. Kim, “A comparative experimental study on the flexural behavior of high-strength fiber-reinforced concrete and high-strength concrete beams,” Advances in Materials Science and Engineering, pp. 1-13, 2018.
  • [45] A. U. Elinwa, E. Mbadike, “The Use of Aluminum Waste for Concrete Production,” Journal of Asian Architecture and Building Engineering, vol. 10, no. 1, pp. 217-220, 2011.
There are 45 citations in total.

Details

Primary Language English
Journal Section Articles
Authors

Nihan Gülmez This is me 0000-0002-8650-9670

Publication Date December 31, 2021
Submission Date November 1, 2021
Published in Issue Year 2021

Cite

IEEE N. Gülmez, “Reuse of Industrial Metal Wastes as Partial Replacement of Aggregates in Mortar Production”, DÜMF MD, vol. 12, no. 5, pp. 875–880, 2021, doi: 10.24012/dumf.1051502.
DUJE tarafından yayınlanan tüm makaleler, Creative Commons Atıf 4.0 Uluslararası Lisansı ile lisanslanmıştır. Bu, orijinal eser ve kaynağın uygun şekilde belirtilmesi koşuluyla, herkesin eseri kopyalamasına, yeniden dağıtmasına, yeniden düzenlemesine, iletmesine ve uyarlamasına izin verir. 24456