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KRİYOJENİK İŞLEM UYGULANMIŞ SOĞUK İŞ TAKIM ÇELİĞİ ZIMBA İLE AISI 304 PASLANMAZ ÇELİK SAÇ MALZEMENİN İŞLENEBİLME PERFORMANSININ ARAŞTIRILMASI

Year 2013, Volume: 2 Issue: 3, 61 - 75, 01.09.2013

Abstract

In this study, the DIN 9861 pierce punchs made of AISI D3 tool steel were subjected to the cryogenic treatment and the wears of punches were examined. For this purpose, the D3 tool steel punches were treated in cryogenic at -145o C. Each punch at the end of 500th , 1500th , th , 3000th cycle, the face and flank wears of punches were obtained and measured by the optical microscopy and SEM and images. It was generally found that the cryogenic treatment had positive effects on the D3 tool steel punches with increased wear resistance. It has been observed that while increasing the burnish height caused decrease in the fracture height. Hence, it was increased the rollover and burr height on blanked part edge geometry. According to the experimental results in the blanking operation, cryogenic processes have significant effects on the blanked part edge geometry for AISI 304 austenitic stainless steel sheet.

References

  • Sub-zero Treatment of Steels, Linda Gas, Special Edition,2010.
  • Arslan, Y., Özdemir, A., ”AISI D3 Soğuk İş Takım Çeliği Zımbalarında Sıfıraltı / Kriyojenik İşlemin Aşınmaya Etkisi”, 3. Ulusal Talaşlı İmalat Sempozyumu, 04-05 Ekim, 62-71, (2012 Ankara, Türkiye).
  • Da silva, F.J., Franco, D.D., Machado, A.R., Ezugwu, E.O., Souza Jr, A.M., Performance of cryogenically treated HSS tools, Wear, 261, (2006); 674-685
  • Mohan Lal, D., Renganarayanan, S., Kalanidhi, A., Cryogenic treatment to augment wear resistance of tool and die steels, Cryogenics, 41, (2001); 149-155
  • Lawanwong, K., Pornputsiri, N., Luangsopapun, G., An Investigation of Adhesion Wear Behavior of Tool Steel on Blanking Die, 2011 International Conference on Advanced Materials Engineering; IPCSIT Press vol.15 (2011), Singapore.
  • Kahraman, E., “Sac metal malzemelerin kalıpta kesilebilme özelliklerine kesme boşluğunun etkisi”, Yüsek Lisans Tezi, Gazi üniversitesi Fen Bilimleri Enstitüsü, Ankara, 1-158 (2006).
  • Tekiner, Z., Nalbant, M., Gürün, H., An experimental study for the effect of different clearances on burr, smooth-sheared and blanking force on aluminium sheet metal, Materials and Design, 27 (2006); 1134–1138.
  • Myint M.Y., Fuh, J.Y.H., Wong, Y.S., Lu, L., Chen, Z.D., Choy, C.M., Evaluation of wear mechanisms of Y-TZP and tungsten carbide punches, Journal of Materials Processing Technology, 140 (2003); 460–464.
  • Hern´andez, J.J., Franco, P., Estrems, M., Fuara, F., Modelling and experimental analysis of the effects of tool wear on form errors in stainless steel blanking, Journal of Materials Processing Technology, 180 (2006);143–150.
  • H. Makich, L. Carpentier, G. Monteil, X. Roizard, J. Chambert, P. Picart,Metrology of the burr amount - correlation with blanking operation parameters (blanked material –wear of the punch), DOI 10.1007/s12289-008-0167-0 © Springer/ESAFORM 2008Int J Mater Form (2008) Suppl 1; 1243 –1246
  • Al-Momani, E., Rawabdeh, I., An Application of Finite Element Method and Design of Experiments in the Optimization of Sheet Metal Blanking Process, Jordan Journal of Mechanical and Industrial Engineering, 2(1) (2008); 53 -63, Hambli, R., A code for sheet metal blanking processes optimization, Journal of Materials Processing Technology, 141 (2003); 234–242.
  • Wang, L., Nie, X., Housden, J., Spain, E., Jiang, J.C., Meletis, E.I., Leyland, A., Matthews,A., Material transfer phenomena and failure mechanisms of a nanostructured Cr– Al–N coating in laboratory wear tests and an industrial punch tool application, Surface & Coatings Technology, 203 (2008); 816–821.
  • Gr´eban, F., Monteil, G., Roizard, X., Influence of the structure of blanked materials upon the blanking quality of copper alloys, Journal of Materials Processing Technology , 186 (2007); 27–32.
  • Dhokey, N.B. S., Nirbhavne S., Dry sliding wear of cryotreated multiple tempered D-3 tool steel, journal of materials processing technology ,209 (2009 );1484–1490.
  • Huang,J.Y., Zhu,Y.T., Liao,X.Z., , Beyerlein,I.J., Bourke,M.A., MitchellT.E., Microstructure of crygenic treated M2 tool steel, Materials Science and Engineering, A339(2003);241-244.
  • Çiçek, A., Ekici,E., Uygur, İ., Akıncıoğlu, S., Kıvak,T., AISI D2 Soğuk İş Takım Çeliğinin Delinmesinde Derin Kriyojenik İşlemin Takım Ömrü Üzerindeki Etkilerinin Araştırılması, SDU International Journal of Technological Science, Vol. 4, No 1, June 2012; pp. 1-9.
  • Alp,S., “Kalıpçılık Sektör Araştırması”, İstanbul Ticaret Odası, 1-19 (Ekim 2005).
  • İnternet: ASM Aerospace Specification Metals Inc. www.matweb.com/search/ SpecificMaterial.asp?bassnum=MQ304A (2012).
  • Breitling, J., Preiffer, B., Altan, T., Siegert, K., “Process control in blanking”, Journal of Materials Proscessing Technology, 71: 187-192 (1997).
  • Traş, M.O., “Yapay sinir ağları kullanarak kesme kalıplarındaki çapak ve kesme düzlüğünün tahmini”, Gazi üniversitesi Fen Bilimleri Enstitüsü, Ankara, 1-22 (2007). Koçak, H., “Takım Çelikleri El Kitabı”, Dörrenberg Edelstahl-Sağlam Metal, VIII. Baskı, Yayın No:4:11-93, (Şubat 2010).
  • Mediavilla, J., Peerlings, R.H.J., Geers, M.G.D., “An integrated continuous– discontinuous approach towards damage engineering in sheet metal forming processes”, Engineering Fracture Mechanics, 73:895–916 (2006).
  • İnternet : http://www.thefabricator.com/article/toolanddie/12-ways-to-boost-punch-life/ (2012).
  • Luo, S.Y., “Effect of the Geometry and the Surface Treatment of Punching Tools on the Tool Life and Wear Conditions in the Piercing of Thick Steel Plate”, Journal of Materials Processing Technology, 88: 122-133 (1999).
  • İnternet : http://www.matetoolingsolutions.co.uk/pdf/punch_press/Mate%20Thick %20Turret % 20Tooling%20Manual.pdf/ (2012).
  • Xin Wu, Hamed Bahmanpour, Ken Schmid, “Characterization of mechanically sheared edges of dual phase steels”, Journal of Materials Processing Technology, 212:1209– 1224 (2012).
  • Quazi, Prof. T. Z., Shaikh, R.S., “An Overview of Clearance Optimization in Sheet Metal Blanking Process”, International Journal of Modern Engineering Research (IJMER), Vol.2, Issue.6:4547-4558 (Nov-Dec. 2012).
  • Totre, A., Nishad, R., Bodke, S., “An Overview Of Factors Affecting In Blanking Processes”, International Journal of Emerging Technology and Advanced Engineering, (ISSN 2250-2459, ISO 9001:2008 Certified Journal), Volume 3, Issue 3:390-395 (March 2013).
  • Hambli, R., “Blanking tool wear modeling using the finite element method”, International Journal of Machine Tools & Manufacture, 41:1815–1829 (2001).
  • Hatanaka, N., Yamaguchi, K., Takakura, N., Iizuka, T., “Simulation of sheared edge formation process in blanking of sheet metals”, Journal of Materials Processing Technology, 140:628–634 (2003).
  • Hilditch, T.B., Hodgson, P.D., “Development of the sheared edge in the trimming of steel and light metal sheet Part 1—Experimental observations”, Journal of Materials Processing Technology, 169:184–191 (2005).
  • Quazi,T.Z., Shaikh, R., Totre, A., Nishad, R., Bodke, S., Chauhan, A., “Blanking process optimization using Taguchi method”, International Journal of Engineering Research and Development, Volume 7, Issue PP. 45-512, (May 2013).
  • Dae-Cheol Ko, Byung-Min Kim, “Development of an analytical scheme to predict the need for tool regrinding in shearing processes” International Journal of Machine Tools & Manufacture, 40:1329–1349 (2000).
  • Hatanaka, N., Yamaguchi, K., Takakura, N., “Finite element simulation of the shearing mechanism in the blanking of sheet metal”, Journal of Materials Processing Technology, 139:64–70 (2003).

KRİYOJENİK İŞLEM UYGULANMIŞ SOĞUK İŞ TAKIM ÇELİĞİ ZIMBA İLE AISI 304 PASLANMAZ ÇELİK SAÇ MALZEMENİN İŞLENEBİLME PERFORMANSININ ARAŞTIRILMASI

Year 2013, Volume: 2 Issue: 3, 61 - 75, 01.09.2013

Abstract

Bu çalışmada, AISI D3 takım çeliğinden yapılmış DIN 9861 zımbaya yapılan kriyojenik işlemin, zımbanın aşınma davranışına etkileri araştırılmıştır. Bu amaçla D3 takım çeliği zımba 145Co’de kriyojenik işleme tabi tutulmuştur. Her bir zımba 500, 1500, 1500, 2250, 3000 delme sonunda, delme ucu alın ve yanak aşınmaları mikroskop görüntüleri, SEM görüntüleri ve mikroyapı görüntüleri elde edilmiş ve değerlendirilmiştir. Genel olarak, kriyojenik işlem D3 takım çeliği zımbaların aşınma direncini önemli derecede artırmıştır. Kesilen pulların kesme geometrisinde kesme düzlüğü artarken kopma yüksekliğinin azaldığı aynı zamanda çapaklanmayla birlikte yuvarlanma değerinin arttığı görülmüştür. AISI 304 östenitik paslanmaz sac delme işlemlerinde elde edilen sonuçlar ışığında, kriyojenik işlemin delinmiş parça kesme geometrisini etkilediği görülmüştür.

References

  • Sub-zero Treatment of Steels, Linda Gas, Special Edition,2010.
  • Arslan, Y., Özdemir, A., ”AISI D3 Soğuk İş Takım Çeliği Zımbalarında Sıfıraltı / Kriyojenik İşlemin Aşınmaya Etkisi”, 3. Ulusal Talaşlı İmalat Sempozyumu, 04-05 Ekim, 62-71, (2012 Ankara, Türkiye).
  • Da silva, F.J., Franco, D.D., Machado, A.R., Ezugwu, E.O., Souza Jr, A.M., Performance of cryogenically treated HSS tools, Wear, 261, (2006); 674-685
  • Mohan Lal, D., Renganarayanan, S., Kalanidhi, A., Cryogenic treatment to augment wear resistance of tool and die steels, Cryogenics, 41, (2001); 149-155
  • Lawanwong, K., Pornputsiri, N., Luangsopapun, G., An Investigation of Adhesion Wear Behavior of Tool Steel on Blanking Die, 2011 International Conference on Advanced Materials Engineering; IPCSIT Press vol.15 (2011), Singapore.
  • Kahraman, E., “Sac metal malzemelerin kalıpta kesilebilme özelliklerine kesme boşluğunun etkisi”, Yüsek Lisans Tezi, Gazi üniversitesi Fen Bilimleri Enstitüsü, Ankara, 1-158 (2006).
  • Tekiner, Z., Nalbant, M., Gürün, H., An experimental study for the effect of different clearances on burr, smooth-sheared and blanking force on aluminium sheet metal, Materials and Design, 27 (2006); 1134–1138.
  • Myint M.Y., Fuh, J.Y.H., Wong, Y.S., Lu, L., Chen, Z.D., Choy, C.M., Evaluation of wear mechanisms of Y-TZP and tungsten carbide punches, Journal of Materials Processing Technology, 140 (2003); 460–464.
  • Hern´andez, J.J., Franco, P., Estrems, M., Fuara, F., Modelling and experimental analysis of the effects of tool wear on form errors in stainless steel blanking, Journal of Materials Processing Technology, 180 (2006);143–150.
  • H. Makich, L. Carpentier, G. Monteil, X. Roizard, J. Chambert, P. Picart,Metrology of the burr amount - correlation with blanking operation parameters (blanked material –wear of the punch), DOI 10.1007/s12289-008-0167-0 © Springer/ESAFORM 2008Int J Mater Form (2008) Suppl 1; 1243 –1246
  • Al-Momani, E., Rawabdeh, I., An Application of Finite Element Method and Design of Experiments in the Optimization of Sheet Metal Blanking Process, Jordan Journal of Mechanical and Industrial Engineering, 2(1) (2008); 53 -63, Hambli, R., A code for sheet metal blanking processes optimization, Journal of Materials Processing Technology, 141 (2003); 234–242.
  • Wang, L., Nie, X., Housden, J., Spain, E., Jiang, J.C., Meletis, E.I., Leyland, A., Matthews,A., Material transfer phenomena and failure mechanisms of a nanostructured Cr– Al–N coating in laboratory wear tests and an industrial punch tool application, Surface & Coatings Technology, 203 (2008); 816–821.
  • Gr´eban, F., Monteil, G., Roizard, X., Influence of the structure of blanked materials upon the blanking quality of copper alloys, Journal of Materials Processing Technology , 186 (2007); 27–32.
  • Dhokey, N.B. S., Nirbhavne S., Dry sliding wear of cryotreated multiple tempered D-3 tool steel, journal of materials processing technology ,209 (2009 );1484–1490.
  • Huang,J.Y., Zhu,Y.T., Liao,X.Z., , Beyerlein,I.J., Bourke,M.A., MitchellT.E., Microstructure of crygenic treated M2 tool steel, Materials Science and Engineering, A339(2003);241-244.
  • Çiçek, A., Ekici,E., Uygur, İ., Akıncıoğlu, S., Kıvak,T., AISI D2 Soğuk İş Takım Çeliğinin Delinmesinde Derin Kriyojenik İşlemin Takım Ömrü Üzerindeki Etkilerinin Araştırılması, SDU International Journal of Technological Science, Vol. 4, No 1, June 2012; pp. 1-9.
  • Alp,S., “Kalıpçılık Sektör Araştırması”, İstanbul Ticaret Odası, 1-19 (Ekim 2005).
  • İnternet: ASM Aerospace Specification Metals Inc. www.matweb.com/search/ SpecificMaterial.asp?bassnum=MQ304A (2012).
  • Breitling, J., Preiffer, B., Altan, T., Siegert, K., “Process control in blanking”, Journal of Materials Proscessing Technology, 71: 187-192 (1997).
  • Traş, M.O., “Yapay sinir ağları kullanarak kesme kalıplarındaki çapak ve kesme düzlüğünün tahmini”, Gazi üniversitesi Fen Bilimleri Enstitüsü, Ankara, 1-22 (2007). Koçak, H., “Takım Çelikleri El Kitabı”, Dörrenberg Edelstahl-Sağlam Metal, VIII. Baskı, Yayın No:4:11-93, (Şubat 2010).
  • Mediavilla, J., Peerlings, R.H.J., Geers, M.G.D., “An integrated continuous– discontinuous approach towards damage engineering in sheet metal forming processes”, Engineering Fracture Mechanics, 73:895–916 (2006).
  • İnternet : http://www.thefabricator.com/article/toolanddie/12-ways-to-boost-punch-life/ (2012).
  • Luo, S.Y., “Effect of the Geometry and the Surface Treatment of Punching Tools on the Tool Life and Wear Conditions in the Piercing of Thick Steel Plate”, Journal of Materials Processing Technology, 88: 122-133 (1999).
  • İnternet : http://www.matetoolingsolutions.co.uk/pdf/punch_press/Mate%20Thick %20Turret % 20Tooling%20Manual.pdf/ (2012).
  • Xin Wu, Hamed Bahmanpour, Ken Schmid, “Characterization of mechanically sheared edges of dual phase steels”, Journal of Materials Processing Technology, 212:1209– 1224 (2012).
  • Quazi, Prof. T. Z., Shaikh, R.S., “An Overview of Clearance Optimization in Sheet Metal Blanking Process”, International Journal of Modern Engineering Research (IJMER), Vol.2, Issue.6:4547-4558 (Nov-Dec. 2012).
  • Totre, A., Nishad, R., Bodke, S., “An Overview Of Factors Affecting In Blanking Processes”, International Journal of Emerging Technology and Advanced Engineering, (ISSN 2250-2459, ISO 9001:2008 Certified Journal), Volume 3, Issue 3:390-395 (March 2013).
  • Hambli, R., “Blanking tool wear modeling using the finite element method”, International Journal of Machine Tools & Manufacture, 41:1815–1829 (2001).
  • Hatanaka, N., Yamaguchi, K., Takakura, N., Iizuka, T., “Simulation of sheared edge formation process in blanking of sheet metals”, Journal of Materials Processing Technology, 140:628–634 (2003).
  • Hilditch, T.B., Hodgson, P.D., “Development of the sheared edge in the trimming of steel and light metal sheet Part 1—Experimental observations”, Journal of Materials Processing Technology, 169:184–191 (2005).
  • Quazi,T.Z., Shaikh, R., Totre, A., Nishad, R., Bodke, S., Chauhan, A., “Blanking process optimization using Taguchi method”, International Journal of Engineering Research and Development, Volume 7, Issue PP. 45-512, (May 2013).
  • Dae-Cheol Ko, Byung-Min Kim, “Development of an analytical scheme to predict the need for tool regrinding in shearing processes” International Journal of Machine Tools & Manufacture, 40:1329–1349 (2000).
  • Hatanaka, N., Yamaguchi, K., Takakura, N., “Finite element simulation of the shearing mechanism in the blanking of sheet metal”, Journal of Materials Processing Technology, 139:64–70 (2003).
There are 33 citations in total.

Details

Primary Language Turkish
Journal Section Articles
Authors

Yusuf Arslan This is me

İlyas Uygur This is me

Hidayet Bayraktar This is me

Publication Date September 1, 2013
Published in Issue Year 2013 Volume: 2 Issue: 3

Cite

APA Arslan, Y., Uygur, İ., & Bayraktar, H. (2013). KRİYOJENİK İŞLEM UYGULANMIŞ SOĞUK İŞ TAKIM ÇELİĞİ ZIMBA İLE AISI 304 PASLANMAZ ÇELİK SAÇ MALZEMENİN İŞLENEBİLME PERFORMANSININ ARAŞTIRILMASI. İleri Teknoloji Bilimleri Dergisi, 2(3), 61-75.
AMA Arslan Y, Uygur İ, Bayraktar H. KRİYOJENİK İŞLEM UYGULANMIŞ SOĞUK İŞ TAKIM ÇELİĞİ ZIMBA İLE AISI 304 PASLANMAZ ÇELİK SAÇ MALZEMENİN İŞLENEBİLME PERFORMANSININ ARAŞTIRILMASI. İleri Teknoloji Bilimleri Dergisi. September 2013;2(3):61-75.
Chicago Arslan, Yusuf, İlyas Uygur, and Hidayet Bayraktar. “KRİYOJENİK İŞLEM UYGULANMIŞ SOĞUK İŞ TAKIM ÇELİĞİ ZIMBA İLE AISI 304 PASLANMAZ ÇELİK SAÇ MALZEMENİN İŞLENEBİLME PERFORMANSININ ARAŞTIRILMASI”. İleri Teknoloji Bilimleri Dergisi 2, no. 3 (September 2013): 61-75.
EndNote Arslan Y, Uygur İ, Bayraktar H (September 1, 2013) KRİYOJENİK İŞLEM UYGULANMIŞ SOĞUK İŞ TAKIM ÇELİĞİ ZIMBA İLE AISI 304 PASLANMAZ ÇELİK SAÇ MALZEMENİN İŞLENEBİLME PERFORMANSININ ARAŞTIRILMASI. İleri Teknoloji Bilimleri Dergisi 2 3 61–75.
IEEE Y. Arslan, İ. Uygur, and H. Bayraktar, “KRİYOJENİK İŞLEM UYGULANMIŞ SOĞUK İŞ TAKIM ÇELİĞİ ZIMBA İLE AISI 304 PASLANMAZ ÇELİK SAÇ MALZEMENİN İŞLENEBİLME PERFORMANSININ ARAŞTIRILMASI”, İleri Teknoloji Bilimleri Dergisi, vol. 2, no. 3, pp. 61–75, 2013.
ISNAD Arslan, Yusuf et al. “KRİYOJENİK İŞLEM UYGULANMIŞ SOĞUK İŞ TAKIM ÇELİĞİ ZIMBA İLE AISI 304 PASLANMAZ ÇELİK SAÇ MALZEMENİN İŞLENEBİLME PERFORMANSININ ARAŞTIRILMASI”. İleri Teknoloji Bilimleri Dergisi 2/3 (September 2013), 61-75.
JAMA Arslan Y, Uygur İ, Bayraktar H. KRİYOJENİK İŞLEM UYGULANMIŞ SOĞUK İŞ TAKIM ÇELİĞİ ZIMBA İLE AISI 304 PASLANMAZ ÇELİK SAÇ MALZEMENİN İŞLENEBİLME PERFORMANSININ ARAŞTIRILMASI. İleri Teknoloji Bilimleri Dergisi. 2013;2:61–75.
MLA Arslan, Yusuf et al. “KRİYOJENİK İŞLEM UYGULANMIŞ SOĞUK İŞ TAKIM ÇELİĞİ ZIMBA İLE AISI 304 PASLANMAZ ÇELİK SAÇ MALZEMENİN İŞLENEBİLME PERFORMANSININ ARAŞTIRILMASI”. İleri Teknoloji Bilimleri Dergisi, vol. 2, no. 3, 2013, pp. 61-75.
Vancouver Arslan Y, Uygur İ, Bayraktar H. KRİYOJENİK İŞLEM UYGULANMIŞ SOĞUK İŞ TAKIM ÇELİĞİ ZIMBA İLE AISI 304 PASLANMAZ ÇELİK SAÇ MALZEMENİN İŞLENEBİLME PERFORMANSININ ARAŞTIRILMASI. İleri Teknoloji Bilimleri Dergisi. 2013;2(3):61-75.