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Comparison of Technical and Economic Parameters of Drilling of Wood Based Panels with CNC and Traditional Woodworking Machines

Year 2014, Volume: 2 Issue: 1, 15 - 24, 07.04.2014

Abstract

Alongside other technological stages in wood processing, the technology for final wood processing has undergone positive changes, especially during the last two decades, having achieved rapid development through the application of advanced technologies €“ central, numeric-controlled machines (CNC). This technology has significantly improved technical and economic parameters, which has led to increased competitiveness of those companies that have installed it.

The focus of our paper lies in the study of technical and economic parameters in drilling plates with three-dimensional CNC mill-drill machines, and with traditional, horizontal-vertical tenoner drilling machines.

The same drilling tool is used, with the same geometry of grooves for the drills of the machines.

The material used in the study is solid wood, which is used for the production of a window-case, with the constructive parts as presented on the attached table. The study takes into account the cutting time of the constructive parts of the window-case presented in the table, measured with the software of the CNC machine, and through a chronometer at the tenoner drilling machine. Afterwards, the number of the employees used by both machines has been taken into account. Through these two important sources of data we have reached encouraging results with regard to economic parameters. Meanwhile, the technical parameters reveal clear advantages of the three-dimensional CNC machines over the traditional ones, such as:

  • Time savings constitute the main technical parameter, meaning that by observing the results obtained by the technological operations with CNC and traditional machines, it is clear that there is great advance in terms of operation times. This enables a wide scale increase in productivity, minimizing work forced and fixed expenses.
  • Higher quality of processing of CNC machines,
  • Significant drop of the need for internal transport of processed parts
  • Automatic optimization of the material during drilling operations with CNC machines, which is missing in traditional machines.

    Alongside other technological stages in wood processing, the technology for final wood processing has undergone positive changes, especially during the last two decades, having achieved rapid development through the application of advanced technologies €“ central, numeric-controlled machines (CNC). This technology has significantly improved technical and economic parameters, which has led to increased competitiveness of those companies that have installed it.

    The focus of our paper lies in the study of technical and economic parameters in drilling plates with three-dimensional CNC mill-drill machines, and with traditional, horizontal-vertical tenoner drilling machines.

    The same drilling tool is used, with the same geometry of grooves for the drills of the machines.

    The material used in the study is solid wood, which is used for the production of a window-case, with the constructive parts as presented on the attached table. The study takes into account the cutting time of the constructive parts of the window-case presented in the table, measured with the software of the CNC machine, and through a chronometer at the tenoner drilling machine. Afterwards, the number of the employees used by both machines has been taken into account. Through these two important sources of data we have reached encouraging results with regard to economic parameters. Meanwhile, the technical parameters reveal clear advantages of the three-dimensional CNC machines over the traditional ones, such as:

    • Time savings constitute the main technical parameter, meaning that by observing the results obtained by the technological operations with CNC and traditional machines, it is clear that there is great advance in terms of operation times. This enables a wide scale increase in productivity, minimizing work forced and fixed expenses.
    • Higher quality of processing of CNC machines,
    • Significant drop of the need for internal transport of processed parts
    • Automatic optimization of the material during drilling operations with CNC machines, which is missing in traditional machines.

References

  • Byrne, G., Dornfeld, D., Inasaki, I., Ketteler, G., Konig, W. and Teti, R. (1995), Tool condition monitoring (TCM)€”the status of research and industrial application, Ann CIRP, 44(2):541€“567
  • Dimoshi, S. and Rrjepaj, B. (1971), Instrumentat prerëse të përpunimit të drurit, botim i ILB, Tiranë, Shqipëri
  • FANUC America (2012), Total Cost of Ownership - the total cost of a CNC over the life of a machine tool, White Paper, Document No. MWA-015-EN_03_1211, Available at: www.fanucfa.com
  • Figuric, M. S. (2000), Proizvodni i poslovni procesi u preradi drva i proizvodnji namjestaja, Sveuciliste u Zagrebu, Sumarski Fakultet, Zagreb, Croatia
  • Iskra, P. and Hernandez, R. E. (2012), Toward a process monitoring of CNC wood router, Sensor selection and surface roughness prediction, Wood Sci Technol., 46:115€“128
  • Jambrekovic, V. (2004) Drvne Ploce i emisija formaldehida, Sveuciliste u Zagrebu, Sumarski Fakultet, Zagreb, Croatia
  • Lemaster, R. L., Lu, L. and Jackson, S. (2000), The use of process monitoring techniques on a CNC wood router, Part 1, Sensor selection, Forest Prod J., 50(7/8):31€“3
  • Liberman, Y.L. (2010), Efficiency of numerically controlled metal cutting machines, Russian Engineering Research, 30(1):81€“83, Allerton Press, Inc.
  • Marku, P., and Bajraktari, A., (2006), Përpunimi sipërfaqësor i drurit, Botim i Universitetit të Prishtinës, Prishtinë, Kosovë
  • Nelson Dan, 1999 - The CNC Toolbox: Top Service for Machine Tools, Aero Publishing, Bristol, USA.
  • Ohuchi, T.and Murase, Y. (2005), Milling of wood and wood-based materials with a computerized numerically controlled router IV: development of automatic measurement system for cutting edge profile of throw-away type straight bit, Journal of Wood Science 51:278-281, The Japan Wood Research Society
  • Smid, P. (2006), CNC Programing Techniques: An Insider's Guide to Effective Methods and Applications, Industrial Press INC, New York, USA
  • Software user's manual, Software €“ ROVER 22 NC500, release 5, for numerical control NC500
  • -
  • Tonshoff, H. K., Wulfsberg, J. P., Kals, H. J. and Konig, W. (1988), Developments and trends in monitoring and control of machining processes, Ann CIRP, 37(2):611€“622
  • Weis, W. (1994), Survey: industrial applications of TCM systems, WBK, University of Karlsruhe, Germany
  • Ymeri, M. (2007), Studimi i Parametrave Tekniko-Ekonomik per Prodhimin e Mobiljeve me Makina CNC, Mikroteze M.Sc., Unpublished, UBT, Tiranë, Shqipëri
Year 2014, Volume: 2 Issue: 1, 15 - 24, 07.04.2014

Abstract

Odunun son ürün olarak işlenme süreci teknolojisi son yirmi yılda sayısal olarak kontrol edilebilen cihazlar olarak adlandırılan ve kısaca CNC olarak bilinen cihazların üretilmesiyle hız kazanmış ve olumlu yönde katkılar sağlamıştır. Bu çalışmada delme işlemlerinde kullanılan üç boyutlu CNC dişli delici makinesiyle geleneksel, yatay-dikey tenoner delme makinesinin teknik ve ekonomik yönlerden karşılaştırması ele alınmıştır. Çalışmada kullanılan malzeme pencere pervazlarının yapımında kullanılan sunta levhalardan oluşmaktadır. Çalışma (i) CNC yazılımının zaman ölçeri ve tenoner cihazında kronometre ile pencere pervazlarının yapımında kullanılan sunta levhaların kesilme sürelerinin ölçümünün ve (ii) gerekli iş gücü maliyetlerinin karşılaştırılmasını kapsamaktadır. Ölçümler ve yapılan karşılaştırmalar sonucunda teknik ve ekonomik parametreler bakımından CNC cihazının geleneksel cihaza nazaran kayda değer avantajlar sağladığı tespit edilmiştir. CNC cihazının; işlem süresinin kısa olması, yapılan işin niteliğinin iyi olması, düşük atölye içi taşıma zamanı, parça başına daha düşük işleme maliyeti ve malzemenin otomatik olarak iyileştirilmesi bakımından daha avantajlı olduğu tespit edilmiştir

References

  • Byrne, G., Dornfeld, D., Inasaki, I., Ketteler, G., Konig, W. and Teti, R. (1995), Tool condition monitoring (TCM)€”the status of research and industrial application, Ann CIRP, 44(2):541€“567
  • Dimoshi, S. and Rrjepaj, B. (1971), Instrumentat prerëse të përpunimit të drurit, botim i ILB, Tiranë, Shqipëri
  • FANUC America (2012), Total Cost of Ownership - the total cost of a CNC over the life of a machine tool, White Paper, Document No. MWA-015-EN_03_1211, Available at: www.fanucfa.com
  • Figuric, M. S. (2000), Proizvodni i poslovni procesi u preradi drva i proizvodnji namjestaja, Sveuciliste u Zagrebu, Sumarski Fakultet, Zagreb, Croatia
  • Iskra, P. and Hernandez, R. E. (2012), Toward a process monitoring of CNC wood router, Sensor selection and surface roughness prediction, Wood Sci Technol., 46:115€“128
  • Jambrekovic, V. (2004) Drvne Ploce i emisija formaldehida, Sveuciliste u Zagrebu, Sumarski Fakultet, Zagreb, Croatia
  • Lemaster, R. L., Lu, L. and Jackson, S. (2000), The use of process monitoring techniques on a CNC wood router, Part 1, Sensor selection, Forest Prod J., 50(7/8):31€“3
  • Liberman, Y.L. (2010), Efficiency of numerically controlled metal cutting machines, Russian Engineering Research, 30(1):81€“83, Allerton Press, Inc.
  • Marku, P., and Bajraktari, A., (2006), Përpunimi sipërfaqësor i drurit, Botim i Universitetit të Prishtinës, Prishtinë, Kosovë
  • Nelson Dan, 1999 - The CNC Toolbox: Top Service for Machine Tools, Aero Publishing, Bristol, USA.
  • Ohuchi, T.and Murase, Y. (2005), Milling of wood and wood-based materials with a computerized numerically controlled router IV: development of automatic measurement system for cutting edge profile of throw-away type straight bit, Journal of Wood Science 51:278-281, The Japan Wood Research Society
  • Smid, P. (2006), CNC Programing Techniques: An Insider's Guide to Effective Methods and Applications, Industrial Press INC, New York, USA
  • Software user's manual, Software €“ ROVER 22 NC500, release 5, for numerical control NC500
  • -
  • Tonshoff, H. K., Wulfsberg, J. P., Kals, H. J. and Konig, W. (1988), Developments and trends in monitoring and control of machining processes, Ann CIRP, 37(2):611€“622
  • Weis, W. (1994), Survey: industrial applications of TCM systems, WBK, University of Karlsruhe, Germany
  • Ymeri, M. (2007), Studimi i Parametrave Tekniko-Ekonomik per Prodhimin e Mobiljeve me Makina CNC, Mikroteze M.Sc., Unpublished, UBT, Tiranë, Shqipëri
There are 17 citations in total.

Details

Primary Language English
Journal Section Articles
Authors

Muhamet Ymeri

Agron Bajraktari This is me

Sejdi Hoxha Hoxha This is me

Kushtrim Cukaj This is me

Hektor Thoma This is me

Leonidha Peri This is me

Publication Date April 7, 2014
Submission Date December 3, 2013
Published in Issue Year 2014 Volume: 2 Issue: 1

Cite

APA Ymeri, M., Bajraktari, A., Hoxha, S. H., Cukaj, K., et al. (2014). Comparison of Technical and Economic Parameters of Drilling of Wood Based Panels with CNC and Traditional Woodworking Machines. Eurasian Journal of Forest Science, 2(1), 15-24.

E-mail: Hbarist@gmail.com 

ISSN: 2147-7493

Eurasian Journal of Forest Science © 2013 is licensed under CC BY 4.0