Research Article
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Increasing The Tensile Strength of Adhesive T-Type Joints with Bio-Inspired 3D Printed Inserts

Year 2023, Volume: 13 Issue: 1, 7 - 11, 30.06.2023
https://doi.org/10.36222/ejt.1078345

Abstract

In the present study, insert materials manufactured with a 3D printer were used to increase the strength of T-type adhesive joints, which have an important area of use in aviation and aerospace applications. Experiments were carried out for 3 different overlap lengths and bending radius. In addition to the unreinforced samples, 4 different insert material designs were used for each overlap length: solid-reinforced model, hollow reinforced model, vertically reinforced model, and horizontally reinforced model. PLA was used as insert material and AL 5754 and 3M DP460 as adherend and adhesive respectively. As a result of the experiments, it was determined that the use of reinforcement material increased the joint strength significantly. It has been determined that the insert model that increases the joint strength the most is the horizontally reinforced model.

References

  • [1] U. A. Khashaba, T. A. Sebaey, and A. I. Selmy, “Experimental verification of a progressive damage model for composite pinned-joints with different clearances,” International Journal of Mechanical Sciences, vol. 152, pp. 481–491, Mar. 2019, doi: 10.1016/j.ijmecsci.2019.01.023.
  • [2] A. A. Abd-Elhady, S. Mousa, W. H. Alhazmi, H. E. M. Sallam, and M. Atta, “Effects of composite patching on cyclic crack tip deformation of cracked pinned metallic joints,” Journal of Adhesion, vol. 97, no. 16, pp. 1561–1577, 2021, doi: 10.1080/00218464.2020.1803843.
  • [3] E. Çetkin, Y. H. Çelik, and Ş. Temiz, “Effect of welding parameters on microstructure and mechanical properties of AA7075/AA5182 alloys joined by TIG and MIG welding methods,” Journal of the Brazilian Society of Mechanical Sciences and Engineering, vol. 42, no. 1, Jan. 2020, doi: 10.1007/s40430-019-2119-7.
  • [4] J. P. A. Valente, R. D. S. G. Campilho, E. A. S. Marques, J. J. M. Machado, and L. F. M. da Silva, “Geometrical optimization of adhesive joints under tensile impact loads using cohesive zone modelling,” International Journal of Adhesion and Adhesives, vol. 97, Mar. 2020, doi: 10.1016/j.ijadhadh.2019.102492.
  • [5] M. A. Morgado, R. J. C. Carbas, E. A. S. Marques, and L. F. M. da Silva, “Reinforcement of CFRP single lap joints using metal laminates,” Composite Structures, vol. 230, no. September, p. 111492, 2019, doi: 10.1016/j.compstruct.2019.111492.
  • [6] Ş. Temiz, “Application of bi-adhesive in double-strap joints subjected to bending moment,” Journal of Adhesion Science and Technology, vol. 20, no. 14, pp. 1547–1560, 2006, doi: 10.1163/156856106778884262.
  • [7] B. Bahrami, M. R. Ayatollahi, M. J. Beigrezaee, and L. F. M. da Silva, “Strength improvement in single lap adhesive joints by notching the adherends,” International Journal of Adhesion and Adhesives, vol. 95, no. June, p. 102401, 2019, doi: 10.1016/j.ijadhadh.2019.102401.
  • [8] S. M. R. Khalili, A. Ghaznavi, and A. Ghaznavi, “Effect of joint geometry on the behavior and failure modes of sandwich T-joints under transverse static and dynamic loads,” Journal of Adhesion, vol. 91, no. 3, pp. 154–176, Mar. 2015, doi: 10.1080/00218464.2013.855881.
  • [9] M. Y. Solmaz and T. Topkaya, “Progressive failure analysis in adhesively, riveted, and hybrid bonded double-lap joints,” Journal of Adhesion, vol. 89, no. 11, 2013, doi: 10.1080/00218464.2013.765800.
  • [10] A. Rudawska, “Selected aspects of the effect of mechanical treatment on surface roughness and adhesive joint strength of steel sheets,” International Journal of Adhesion and Adhesives, vol. 50, pp. 235–243, Apr. 2014, doi: 10.1016/j.ijadhadh.2014.01.032.
  • [11] E. G. Baburaj, D. Starikov, J. Evans, G. A. Shafeev, and A. Bensaoula, “Enhancement of adhesive joint strength by laser surface modification,” International Journal of Adhesion and Adhesives, vol. 27, no. 4, pp. 268–276, Jun. 2007, doi: 10.1016/j.ijadhadh.2006.05.004.
  • [12] J. v. Cardoso, P. v. Gamboa, and A. P. Silva, “Effect of surface pre-treatment on the behaviour of adhesively-bonded CFRP T-joints,” Engineering Failure Analysis, vol. 104, no. June, pp. 1188–1202, 2019, doi: 10.1016/j.engfailanal.2019.05.043.
  • [13] İ. Saraç, H. Adin, and Ş. Temiz, “A research on the fatigue strength of the single-lap joint joints bonded with nanoparticle-reinforced adhesive,” Welding in the World, vol. 65, pp. 635–642, 2021, doi: 10.1007/s40194-020-01063-2/Published.
  • [14] E. Çetkin, “Determination of the effects of GNP and nano-fibers on bonding joints,” Journal of Manufacturing Processes, vol. 71, pp. 27–36, Nov. 2021, doi: 10.1016/j.jmapro.2021.09.013.
  • [15] R. Gholami, H. Khoramishad, and L. F. M. da Silva, “Glass fiber-reinforced polymer nanocomposite adhesive joints reinforced with aligned carbon nanofillers,” Composite Structures, vol. 253, no. July, p. 112814, 2020, doi: 10.1016/j.compstruct.2020.112814.
  • [16] S. Akpinar, M. D. Aydin, Ş. Temiz, and A. Özel, “3-D non-linear stress analysis on the adhesively bonded T-joints with embedded supports,” Composites Part B: Engineering, vol. 53, pp. 314–323, Oct. 2013, doi: 10.1016/j.compositesb.2013.04.049.
  • [17] R. Akrami, S. Fotouhi, M. Fotouhi, M. Bodaghi, J. Clamp, and A. Bolouri, “High-performance bio-inspired composite T-joints,” Composites Science and Technology, vol. 184, no. September, p. 107840, 2019, doi: 10.1016/j.compscitech.2019.107840.
  • [18] L. A. Burns, A. P. Mouritz, D. Pook, and S. Feih, “Strength improvement to composite T-joints under bending through bio-inspired design,” Composites Part A: Applied Science and Manufacturing, vol. 43, no. 11, pp. 1971–1980, 2012, doi: 10.1016/j.compositesa.2012.06.017.
  • [19] M. Barzegar, M. D. Moallem, and M. Mokhtari, “Progressive damage analysis of an adhesively bonded composite T-joint under bending, considering micro-scale effects of fiber volume fraction of adherends,” Composite Structures, vol. 258, Feb. 2021, doi: 10.1016/j.compstruct.2020.113374.
  • [20] M. Y. Solmaz and T. Topkaya, “The flexural fatigue behavior of honeycomb sandwich composites following low velocity impacts,” Applied Sciences (Switzerland), vol. 10, no. 20, 2020, doi: 10.3390/app10207262.
  • [21] İ. Saraç, H. Adin, and Ş. Temiz, “Experimental determination of the static and fatigue strength of the adhesive joints bonded by epoxy adhesive including different particles,” Composites Part B: Engineering, vol. 155, no. July, pp. 92–103, 2018, doi: 10.1016/j.compositesb.2018.08.006.
Year 2023, Volume: 13 Issue: 1, 7 - 11, 30.06.2023
https://doi.org/10.36222/ejt.1078345

Abstract

References

  • [1] U. A. Khashaba, T. A. Sebaey, and A. I. Selmy, “Experimental verification of a progressive damage model for composite pinned-joints with different clearances,” International Journal of Mechanical Sciences, vol. 152, pp. 481–491, Mar. 2019, doi: 10.1016/j.ijmecsci.2019.01.023.
  • [2] A. A. Abd-Elhady, S. Mousa, W. H. Alhazmi, H. E. M. Sallam, and M. Atta, “Effects of composite patching on cyclic crack tip deformation of cracked pinned metallic joints,” Journal of Adhesion, vol. 97, no. 16, pp. 1561–1577, 2021, doi: 10.1080/00218464.2020.1803843.
  • [3] E. Çetkin, Y. H. Çelik, and Ş. Temiz, “Effect of welding parameters on microstructure and mechanical properties of AA7075/AA5182 alloys joined by TIG and MIG welding methods,” Journal of the Brazilian Society of Mechanical Sciences and Engineering, vol. 42, no. 1, Jan. 2020, doi: 10.1007/s40430-019-2119-7.
  • [4] J. P. A. Valente, R. D. S. G. Campilho, E. A. S. Marques, J. J. M. Machado, and L. F. M. da Silva, “Geometrical optimization of adhesive joints under tensile impact loads using cohesive zone modelling,” International Journal of Adhesion and Adhesives, vol. 97, Mar. 2020, doi: 10.1016/j.ijadhadh.2019.102492.
  • [5] M. A. Morgado, R. J. C. Carbas, E. A. S. Marques, and L. F. M. da Silva, “Reinforcement of CFRP single lap joints using metal laminates,” Composite Structures, vol. 230, no. September, p. 111492, 2019, doi: 10.1016/j.compstruct.2019.111492.
  • [6] Ş. Temiz, “Application of bi-adhesive in double-strap joints subjected to bending moment,” Journal of Adhesion Science and Technology, vol. 20, no. 14, pp. 1547–1560, 2006, doi: 10.1163/156856106778884262.
  • [7] B. Bahrami, M. R. Ayatollahi, M. J. Beigrezaee, and L. F. M. da Silva, “Strength improvement in single lap adhesive joints by notching the adherends,” International Journal of Adhesion and Adhesives, vol. 95, no. June, p. 102401, 2019, doi: 10.1016/j.ijadhadh.2019.102401.
  • [8] S. M. R. Khalili, A. Ghaznavi, and A. Ghaznavi, “Effect of joint geometry on the behavior and failure modes of sandwich T-joints under transverse static and dynamic loads,” Journal of Adhesion, vol. 91, no. 3, pp. 154–176, Mar. 2015, doi: 10.1080/00218464.2013.855881.
  • [9] M. Y. Solmaz and T. Topkaya, “Progressive failure analysis in adhesively, riveted, and hybrid bonded double-lap joints,” Journal of Adhesion, vol. 89, no. 11, 2013, doi: 10.1080/00218464.2013.765800.
  • [10] A. Rudawska, “Selected aspects of the effect of mechanical treatment on surface roughness and adhesive joint strength of steel sheets,” International Journal of Adhesion and Adhesives, vol. 50, pp. 235–243, Apr. 2014, doi: 10.1016/j.ijadhadh.2014.01.032.
  • [11] E. G. Baburaj, D. Starikov, J. Evans, G. A. Shafeev, and A. Bensaoula, “Enhancement of adhesive joint strength by laser surface modification,” International Journal of Adhesion and Adhesives, vol. 27, no. 4, pp. 268–276, Jun. 2007, doi: 10.1016/j.ijadhadh.2006.05.004.
  • [12] J. v. Cardoso, P. v. Gamboa, and A. P. Silva, “Effect of surface pre-treatment on the behaviour of adhesively-bonded CFRP T-joints,” Engineering Failure Analysis, vol. 104, no. June, pp. 1188–1202, 2019, doi: 10.1016/j.engfailanal.2019.05.043.
  • [13] İ. Saraç, H. Adin, and Ş. Temiz, “A research on the fatigue strength of the single-lap joint joints bonded with nanoparticle-reinforced adhesive,” Welding in the World, vol. 65, pp. 635–642, 2021, doi: 10.1007/s40194-020-01063-2/Published.
  • [14] E. Çetkin, “Determination of the effects of GNP and nano-fibers on bonding joints,” Journal of Manufacturing Processes, vol. 71, pp. 27–36, Nov. 2021, doi: 10.1016/j.jmapro.2021.09.013.
  • [15] R. Gholami, H. Khoramishad, and L. F. M. da Silva, “Glass fiber-reinforced polymer nanocomposite adhesive joints reinforced with aligned carbon nanofillers,” Composite Structures, vol. 253, no. July, p. 112814, 2020, doi: 10.1016/j.compstruct.2020.112814.
  • [16] S. Akpinar, M. D. Aydin, Ş. Temiz, and A. Özel, “3-D non-linear stress analysis on the adhesively bonded T-joints with embedded supports,” Composites Part B: Engineering, vol. 53, pp. 314–323, Oct. 2013, doi: 10.1016/j.compositesb.2013.04.049.
  • [17] R. Akrami, S. Fotouhi, M. Fotouhi, M. Bodaghi, J. Clamp, and A. Bolouri, “High-performance bio-inspired composite T-joints,” Composites Science and Technology, vol. 184, no. September, p. 107840, 2019, doi: 10.1016/j.compscitech.2019.107840.
  • [18] L. A. Burns, A. P. Mouritz, D. Pook, and S. Feih, “Strength improvement to composite T-joints under bending through bio-inspired design,” Composites Part A: Applied Science and Manufacturing, vol. 43, no. 11, pp. 1971–1980, 2012, doi: 10.1016/j.compositesa.2012.06.017.
  • [19] M. Barzegar, M. D. Moallem, and M. Mokhtari, “Progressive damage analysis of an adhesively bonded composite T-joint under bending, considering micro-scale effects of fiber volume fraction of adherends,” Composite Structures, vol. 258, Feb. 2021, doi: 10.1016/j.compstruct.2020.113374.
  • [20] M. Y. Solmaz and T. Topkaya, “The flexural fatigue behavior of honeycomb sandwich composites following low velocity impacts,” Applied Sciences (Switzerland), vol. 10, no. 20, 2020, doi: 10.3390/app10207262.
  • [21] İ. Saraç, H. Adin, and Ş. Temiz, “Experimental determination of the static and fatigue strength of the adhesive joints bonded by epoxy adhesive including different particles,” Composites Part B: Engineering, vol. 155, no. July, pp. 92–103, 2018, doi: 10.1016/j.compositesb.2018.08.006.
There are 21 citations in total.

Details

Primary Language English
Subjects Mechanical Engineering
Journal Section Research Article
Authors

Mirari Ğunav Geçit This is me 0000-0002-6358-1995

Tolga Topkaya 0000-0001-6650-8067

Early Pub Date June 30, 2023
Publication Date June 30, 2023
Published in Issue Year 2023 Volume: 13 Issue: 1

Cite

APA Geçit, M. Ğ., & Topkaya, T. (2023). Increasing The Tensile Strength of Adhesive T-Type Joints with Bio-Inspired 3D Printed Inserts. European Journal of Technique (EJT), 13(1), 7-11. https://doi.org/10.36222/ejt.1078345

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