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Year 2020, , 131 - 141, 20.09.2020
https://doi.org/10.26701/ems.703619

Abstract

References

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On the Way to Real Applications: Aluminum Matrix Syntactic Foams

Year 2020, , 131 - 141, 20.09.2020
https://doi.org/10.26701/ems.703619

Abstract

In recent times, aluminum matrix syntactic foams (AMSFs) have become considerably attractive for many industries such as automotive, aviation, aerospace and composite sector due to their features of low density, good compression strength, perfect energy absorption capacity and good ductility. Since the AMSF includes filler materials providing high porosity, it can be also named as composite foam and can be placed between traditional metal foams and particle reinforced composites. Glass and ceramic hollow spheres, fly ash cenospheres and ceramic porous materials are usually used in the AMSFs, but, lately, different types of fillers being cheaper and stronger have also being investigated. Although many scientific efforts have been made for the last decade to understand mechanical and physical properties of these advanced materials, studies have mainly been performed on relatively small size samples and remained in laboratory. Therefore, there is still room for improvement in terms of fabrication techniques. In this paper, our aims are to scrutinize newest studies about ASMFs, to create new viewpoints and to introduce an alternative bright perspective for probable real applications.

References

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  • Taherishargh, M., Belova, I.V., Murch, G.E., Fiedler, T. (2015). Pumice/aluminium syntactic foam. Materials Science & Engineering A, 635: 102–108. doi:10.1016/j.msea.2015.03.061.
  • Ferguson, J.B, Santa Maria, J.A., Schultz, B.F., Rohatgi, P.K. (2013). Al–Al2O3 syntactic foams—Part II: Predicting mechanical properties of metal matrix syntactic foams reinforced with ceramic spheres. Materials Science & Engineering A, 582: 423-432. doi:10.1016/j.msea.2013.06.065.
  • Wu, G.H., Dou, Z.Y., Sun, D.L. Jiang, L.T. Ding, B.S. He, B.F. (2007). Compression behaviors of cenosphere–pure aluminum syntactic foams. Scripta Materialia, 56 (3): 221-224. doi:10.1016/j.scriptamat.2006.10.008.
  • Luong, D.D., Strbik III, O.M., Hammond, V.H., Gupta, N., Cho, K. (2013). Development of high performance lightweight aluminum alloy/SiC hollow sphere syntactic foams and compressive characterization at quasi-static and high strain rates. Journal of Alloys and Compounds, 550: 412–422.
  • Al-Sahlani, K., Broxtermann, S., Lell, D., Fiedler, T. (2018). Effects of particle size on the microstructure and mechanical properties of expanded glass-metal syntactic foams. Materials Science and Engineering: A, 728: 80-87. doi:10.1016/j.msea.2018.04.103.
  • Tao, X.F., Zhang, L.P., Zhao, Y.Y. (2009). Al matrix syntactic foam fabricated with bimodal ceramic microspheres. Materials and Design, 30: 2732–2736. doi:10.1016/j.matdes.2008.11.005.
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  • Licitra, L., Luong, D.D., Strbik III, O.M., Gupta, N. (2015). Dynamic properties of alumina hollow particle filled aluminum alloy A356 matrix syntactic foams. Materials and Design, 66 (B): 504–515. doi:10.1016/j.matdes.2014.03.041.
  • ASM Handbook Committee (1991). Heat Treating of Aluminum Alloys. USA.
  • Banhart, J. (2003). Aluminum foams: On the road to real applications. MRS Bulletin, 28 (4): 290-295, doi:10.1557/mrs2003.832003.
  • Zhang, Q., Lee, P.D., Singh, R., Wu, G., Lindley, T.C. (2009). Micro-CT characterization of structural features and deformation behavior of fly ash/aluminum syntactic foam. Acta Materialia 57: 3003–3011. doi:10.1016/j.actamat.2009.02.048.
  • Lin, Y., Zhang, Q., Xiangyu M., Wu, G. (2016). Mechanical behavior of pure Al and Al–Mg syntactic foam composites containing glass cenospheres. Composites: Part A, 87: 194–202. doi:10.1016/j.compositesa.2016.05.001.
  • Zhang, L.P. and Zhao, Y.Y. (2007). Mechanical response of Al matrix syntactic foams produced by pressure infiltration casting. Journal of Composite Materials, 41 (17): 2105-2117. doi:10.1177/0021998307074132.
  • Weise, J., Zanetti-Bueckmann, V., Yezerska, O., Schneider, M. Haesche, M. (2007). Processing,properties and coating of micro-porous syntactic foams. Advanced Engineering Materials, 9 (1-2): 52-56. doi:10.1002/adem.200600198.
  • Taherishargh, M., Belova, I.V., Murch, G.E, Fiedler, T. Low-density expanded perlite–aluminium syntactic foam. Materials Science & Engineering A, 604: 127–134. doi:10.1016/j.msea.2014.03.003.
  • Palmer, R.A., Gao, K., Doan, T.M., Green, L., Cavallaro, G. (2007). Pressure infiltrated syntactic foams—Process development and mechanical properties’, Materials Science and Engineering: A, 464 (1-2): 85-92. doi:10.1016/j.msea.2007.01.116.
  • Orbulov, I.N., Dobránszky, J. (2008). Producing metal matrix syntactic foams by pressure infiltration. Mechanical Engineering, 52 (1): 35–42. doi:10.3311/pp.me.2008-1.06.
  • Balch, D.K., O’Dwyer, J.G., Davis, G.R., Cady, C.M., Gray III, G.T., Dunand, D.C. (2005). Plasticity and damage in aluminum syntactic foams deformed under dynamic and quasi-static conditions. Materials Science and Engineering A, 391: 408–417.
  • Rivero, G.A.R., Schultz, B.F., Ferguson, J.B., Gupta, N., Rohatgi, P.K. (2013). Compressive properties of Al-A206/SiC and Mg-AZ91/SiC syntactic foams. Journal of Materials Research, 28 (17): 2426-2435. doi:10.1557/jmr.2013.176.
  • Sahu, S., Zahid Ansari, M., Mondal, D.P. (2020). Microstructure and compressive deformation behavior of 2014 aluminium cenosphere syntactic foam made through stircasting technique. Materials Today. doi:10.1016/j.matpr.2019.09.019.
  • Vishwakarma, A., Mondal, D.P., Birla, S., Das, S., Prasanth N. (2017). Effect of cenosphere size on the dry sliding wear behaviour LM13-cenosphere syntactic foam. Tribology International, 110: 8-22. doi:10.1016/j.triboint.2017.01.041.
  • Birla, S., Mondal, D.P., Das, S., Khare, A., Jai Prakash S. (2017). Effect of cenosphere particle size and relative density on the compressive deformation behavior of aluminum-cenosphere hybrid foam. Materials & Design, 117: 168-177. doi:10.1016/j.matdes.2016.12.078.
  • Daoud, A. (2008). Synthesis and characterization of novel ZnAl22 syntactic foam composites via casting. Materials Science and Engineering: A, 488 (1–2): 281-295. doi:10.1016/j.msea.2007.11.020.
  • Daoud, A., Abou El-khair, M.T., Abdel-Aziz, M., Rohatgi, P. (2007). Fabrication, microstructure and compressive behavior of ZC63 Mg–microballoon foam composites. Composites Science and Technology, 67 (9): 1842-1853. doi:10.1016/j.compscitech.2006.10.023.
  • Ferreira, S.C., Velhinho, A., Silva, R.J.C. (2010). Corrosion behaviour of aluminium syntactic functionally graded composites. International Journal of Materials and Product Technology.
  • Kim, H.S. and Plubrai, P. (2004). Manufacturing and failure mechanisms of syntactic foam under compression. Composites Part A: Applied Science and Manufacturing, 35 (9): 1009-1015. doi:10.1016/j.compositesa.2004.03.013.
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There are 77 citations in total.

Details

Primary Language English
Subjects Mechanical Engineering
Journal Section Review Article
Authors

Çağın Bolat 0000-0002-4356-4696

İsmail Cem Akgün 0000-0002-2217-762X

Ali Göksenli 0000-0002-1068-8705

Publication Date September 20, 2020
Acceptance Date July 16, 2020
Published in Issue Year 2020

Cite

APA Bolat, Ç., Akgün, İ. C., & Göksenli, A. (2020). On the Way to Real Applications: Aluminum Matrix Syntactic Foams. European Mechanical Science, 4(3), 131-141. https://doi.org/10.26701/ems.703619

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