A Comprehensive Review of Cooling and Lubrication Techniques in Machining: Efficiency and Sustainability Perspectives

Büşra Çalık; Gültekin Uzun

doi:10.64808/engineeringperspective.1808611

A Comprehensive Review of Cooling and Lubrication Techniques in Machining: Efficiency and Sustainability Perspectives

Abstract

During material removal processes, the effective use of cutting fluids directly influences tool life, surface quality,energy consumption, and overall machining efficiency. Moreover, with increasing environmental awareness and energy efficiency targets, developing sustainable and resource-conscious manufacturing strategies has become one of thekey requirements of the manufacturing sector. In this review study, alternative cooling and lubrication methods to conventional flood systems such as Minimum Quantity Lubrication (MQL), cryogenic cooling, High-Pressure Cooling (HPC), hybrid systems (CryoMQL, LCO₂ + MQL), and nanofluid-based applications are comprehensively evaluated. According to findings in the literature, HPC markedly enhances tool longevity by minimizing tool wear, especially during the machining of hard-to-machine materials, while enhancing surface roughness and optimizing chip control. MQL and nanofluid-assisted methods minimize lubricant consumption, thus supporting environmental sustainability, and contribute to increased productivity by providing more effective penetration into the cutting zone. In addition, cryogenic applications efficiently remove excess heat and offer an environmentally friendly alternative by minimizing thermal deformations. The findings underline the importance of optimizing cooling and lubrication technologies in line with sustainable manufacturing goals and emphasize that the selection of these strategies must be based on a combined evaluation of environmental, economic, and technical factors. This review provides a unified and process-based assessment of all major cooling and lubrication techniques, addressing a gap in the literature where these methods have not been comprehensively evaluated together.

Keywords

References

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Details

Primary Language

English

Subjects

Machining

Journal Section

Review Article

Authors

Büşra Çalık ^*
0009-0008-9621-2847
Türkiye

Gültekin Uzun
0000-0002-6820-8209
Türkiye

Publication Date

March 26, 2026

Submission Date

October 22, 2025

Acceptance Date

January 28, 2026

Published in Issue

Year 2026 Volume: 6 Number: 2

DOI

https://doi.org/10.64808/engineeringperspective.1808611

IZ

https://izlik.org/JA26TS44DX

Cite

RIS / Bibtex

APA

Çalık, B., & Uzun, G. (2026). A Comprehensive Review of Cooling and Lubrication Techniques in Machining: Efficiency and Sustainability Perspectives. Engineering Perspective, 6(2), 260-276. https://doi.org/10.64808/engineeringperspective.1808611

AMA

1.Çalık B, Uzun G. A Comprehensive Review of Cooling and Lubrication Techniques in Machining: Efficiency and Sustainability Perspectives. engineeringperspective. 2026;6(2):260-276. doi:10.64808/engineeringperspective.1808611

Chicago

Çalık, Büşra, and Gültekin Uzun. 2026. “A Comprehensive Review of Cooling and Lubrication Techniques in Machining: Efficiency and Sustainability Perspectives”. Engineering Perspective 6 (2): 260-76. https://doi.org/10.64808/engineeringperspective.1808611.

EndNote

Çalık B, Uzun G (March 1, 2026) A Comprehensive Review of Cooling and Lubrication Techniques in Machining: Efficiency and Sustainability Perspectives. Engineering Perspective 6 2 260–276.

IEEE

[1]B. Çalık and G. Uzun, “A Comprehensive Review of Cooling and Lubrication Techniques in Machining: Efficiency and Sustainability Perspectives”, engineeringperspective, vol. 6, no. 2, pp. 260–276, Mar. 2026, doi: 10.64808/engineeringperspective.1808611.

ISNAD

Çalık, Büşra - Uzun, Gültekin. “A Comprehensive Review of Cooling and Lubrication Techniques in Machining: Efficiency and Sustainability Perspectives”. Engineering Perspective 6/2 (March 1, 2026): 260-276. https://doi.org/10.64808/engineeringperspective.1808611.

JAMA

1.Çalık B, Uzun G. A Comprehensive Review of Cooling and Lubrication Techniques in Machining: Efficiency and Sustainability Perspectives. engineeringperspective. 2026;6:260–276.

MLA

Çalık, Büşra, and Gültekin Uzun. “A Comprehensive Review of Cooling and Lubrication Techniques in Machining: Efficiency and Sustainability Perspectives”. Engineering Perspective, vol. 6, no. 2, Mar. 2026, pp. 260-76, doi:10.64808/engineeringperspective.1808611.

Vancouver

1.Büşra Çalık, Gültekin Uzun. A Comprehensive Review of Cooling and Lubrication Techniques in Machining: Efficiency and Sustainability Perspectives. engineeringperspective. 2026 Mar. 1;6(2):260-76. doi:10.64808/engineeringperspective.1808611