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EFFECT OF DIFFERENT CALCINATION TEMPERATURES ON SYNTHESIZED HYDROXYAPATITES FROM WASTE EGGSHELL

Year 2024, Volume: 25 Issue: 4, 590 - 601, 27.12.2024
https://doi.org/10.18038/estubtda.1539308

Abstract

About 94% of waste eggshells are composed of calcium carbonate (CaCO3), which allows for the generation of calcium oxide (CaO), which can be utilized to synthesize hydroxyapatite (HAp). This study uses chemical precipitation and calcination methods to synthesize natural HAp from eggshell waste. In the first stage, the powdered eggshell was calcined at 900 °C to convert the calcium carbonate (CaCO3) in the eggshell into calcium oxide (CaO), the precursor particles of HAp, before being subjected to chemical precipitation. To obtain HAp, the calcined eggshell powder was mixed with deionized water, and the suspension, whose pH was adjusted to 8.5 using phosphoric acid, was allowed to age. The precipitates obtained in the second stage were calcined at various temperatures (500 °C, 700 °C, 900 °C, 1000 °C, and 1100 °C) to produce hydroxyapatite (HAp) with the highest purity. The HAp samples synthesized at these calcination temperatures were characterized using several techniques: phase analysis through X-Ray Diffraction (XRD), chemical analysis via X-Ray Fluorescence (XRF) and microscopy, and thermal analysis using differential thermal analysis and thermogravimetric analysis (DTA-TG). XRD patterns show that the most suitable calcination temperature for HAp is 900 °C, and samples calcined at 900 °C, 1000 °C and 1100 °C contain peaks belonging to biphasic HAp and -tricalcium phosphate (-TCP) phase. The chemical analysis results show that HAp samples are mostly composed of Ca, P and O elements. The calculated Ca/P ratio for HAp samples recalcined at 900 °C is 1.73, which is close to the expected stoichiometric ratio of 1.67. HAp recalcined at 900 °C exhibited characteristic peaks at 571, 632, 962, 1046 and 1090 cm‒1. The intensities of most of the bands belonging to phosphate vibrations of HAp increased at calcination temperatures of 900 °C and above. As a result, the study showed that HAp can be synthesized from eggshell waste by using the precipitation and calcination methods together.

References

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  • [2] Pu’ad NM, Alipal J, Abdullah HZ, Idris MI, Lee TC. Synthesis of eggshell derived hydroxyapatite via chemical precipitation and calcination method. Mater Today: Proc 2021; 42: 172‒177.
  • [3] Mardziah CM, Ramesh S, Tan CY, Chandran H, Sidhu A, Krishnasamy S, Purbolaksono J. Zinc-substituted hydroxyapatite produced from calcium precursor derived from eggshells. Ceram Int 2021; 47(23): 33010-33019.
  • [4] Labanni A, Handayani D, Ohya Y, Arief S. Size controlled synthesis of well-distributed nano-silver on hydroxyapatite using alkanolamine compounds. Ceram Int 2020; 46(5): 5850-5855.
  • [5] Noviyanti AR, Akbar N, Deawati Y, Ernawati EE, Malik YT, Fauzia RP. A novel hydrothermal synthesis of nanohydroxyapatite from eggshell-calcium-oxide precursors. Heliyon 2020; 6(4): e03655.
  • [6] Ferro AC, Guedes M, Mechanochemical synthesis of hydroxyapatite using cuttlefish bone and chicken eggshell as calcium precursors. Mater Sci and Eng 2019; 97: 124-140.
  • [7] Kong LB, Ma J, Boey F. Nanosized Hydroxyapatite Powders Derived from Coprecipitation Process. J Mater Sci 2002; 37,1131-1134.
  • [8] Kweh SK The production and characterization of hydroxyapatite (HA) powders. J Mater Process Technol 1999; 89(90): 373-377.
  • [9] Panda S, Biswas CK, Paul S. A comprehensive review on the preparation and application of calcium hydroxyapatite: A special focus on atomic doping methods for bone tissue engineering. Ceram Int 2021; 47(20), 28122-28144.
  • [10] Janus AM, Faryna M, Haberko K, Rakowska A, Panz T, Chemical and microstructural characterization of natural hydroxyapatite derived from pig bones. Mikrochim Acta 2008; 3(161): 349-353.
  • [11] Haberko K, Bucko MM, Brzezinska-Miecznik J, Haberko M, Mozgawa W, Tomasz Panz, Pyda A, Zarebskia J. Natural hydroxyapatite-its behaviour during heat treatment. J Eur Ceram Soc 2006; 4-5(26): 537-542.
  • [12] Jaber HL, Hammood AS, & Parvin N. Synthesis and characterization of hydroxyapatite powder from natural camelus bone. J Aust Ceram Soc, 2018; 54(1): 1-10.
  • [13] Pal A, Maity S, Chabri S, Bera S, Chowdhury AR, Das M, Sinha A, Mechanochemical synthesis of nanocrystalline hydroxyapatite from Mercenaria clam shells and phosphoric acid, Biomed Phys Eng Express 2017; 315010.
  • [14] Mohamad Razali NAI, Pramanik S, Abu Osman NA, Radzi Z, Pingguan-Murphy B. Conversion of calcite from cockle shells to bioactive nanorod hydroxyapatite for biomedical applications. J Ceram Process Res 2016; 17: 699-706.
  • [15] Shavandi A, Bekhit, AD, Ali A, Sun Z. Synthesis of nano-hydroxyapatite (nHA) from waste mussel shells using a rapid microwave method. Mater Chem Phys 2015; 149(150): 607-616.
  • [16] Santhosh S and Prabu SB. Thermal stability of nano hydroxyapatite synthesized from sea shells through wet chemical synthesis. Mater Lett 2013; 97: 21-124.
  • [17] Goloshchapov DL, Kashkarov VM, Rumyantseva NA, Seredin PV, Lenshin AS, Agapov BL, Domashevskaya EP, Synthesis of nanocrystalline hydroxyapatite by precipitation using hen’s eggshell. Ceram Int 2013; 39: 4539-4549.
  • [18] Patel DK, Kim MH, Lim KT, Synthesis and characterization of eggshell derived hydroxyapatite bioceramics. J. Biosyst. Eng 2019; 44: 128-133.
  • [19] Okur M, Eslek Koyuncu D. The evaluation of hydroxyapatite synthesized from waste eggshell in the adsorption of Remazol N. Blue RGB dye. Journal of the Faculty of Engineering and Architecture of Gazi University 2020; 351:1-8.
  • [20] Tsai WT, Yang JM, Lai CW, Cheng YH, Lin CC, Yeh CW. Characterization and adsorption properties of eggshells and eggshell membrane. Bioresour Technol, 2006; 97: 488-493.
  • [21] Ummartyotin S, Manuspiya H. Eggshell waste: An effective source of hydroxyapatite for photocatalyst. JMMM 2018; 28(1): 124-135.
  • [22] Oliveira DA, Benelli P, Amante ER. A literature review on adding value to solid residues: eggshells. J. Cleaner Prod. 2013; 46:42-47.
  • [23] Natasha CY, Tan LT, Bang S, Ramesh CY, Ching, Chandran H Direct conversion of eggshell to hydroxyapatite ceramic by a sintering method. Ceram Int 2016; 42:7824-7829.
  • [24] Kamalanathan P, Ramesh S, Bang LT, Niakan A, Tan CY, Purbolaksono J, Chandran H, Teng WD. Synthesis and sintering of hydroxyapatite derived from eggshells as a calcium precursor. Ceram Int 2014; 40: 16349-16359.
  • [25] Agbabiaka OG, Oladele IO, Akinwekomi AD, Adediran AA, Balogun AO, Olasunkanm OG, Olayanju TMA. Effect of calcination temperature on hydroxyapatite developed from waste poultry eggshell. Scientific African 2020; 8: e00452.
  • [26] Ramirez-Gutierrez CF, Londoño-Restrepo SM, Del Real A, Mondragón MA, Rodriguez-García M E. Effect of the temperature and sintering time on the thermal, structural, morphological, and vibrational properties of hydroxyapatite derived from pig bone. Ceram Int 2017; 43(10): 7552-7559.
  • [27] Prem Anant K, Shanmugam S, Jose S, Nathanael P, Oh AJ, Mangalaraj, THD, Ballamurugan AM. Structural and chemical analysis of silica-doped β-TCP ceramic coatings on surgical grade 316L SS for possible biomedical application. J Asian Ceram Soc 2015; 3(3): 317-324.
  • [28] Sun RX, Lv Y, Niu YR, Zhao XH, Cao DS, Tang J, Sun XC, Chen KZ. Physicochemical and biological properties of bovine-derived porous hydroxyapatite/collagen composite and its hydroxyapatite powders. Ceram Int 2017;18(43): 16792-16798.
  • [29] Hosseinzahed E, Davarpanah M, Hassanzadeh Nemati N, Tavakoli SA, Fabrication of a hard tissue replacement using natural hydroxyapatite derived from bovine bones by thermal decomposition method. Int J Organ Transplant Med 2014; 1(5): 23-31.
  • [30] Shaltout AA, Allam MA, Moharram MA. FTIR spectroscopic, thermal and XRD characterization of hydroxyapatite from new natural sources. Spectrochim Acta A Mol Biomol Spectrosc 2011; 83(1): 56-60.
  • [31] Liu J, Ye X, Wang H, Zhu M, Wang B, Yan H. The influence of pH and temperature on the morphology of hydroxyapatite synthesized by hydrothermal method. Ceram Int 2003; 29(6): 629-633.
  • [32] Osuchukwu OA, Salihi A, Abdullahi I, Obada DO. Experimental data on the characterization of hydroxyapatite produced from a novel mixture of biowastes. Data in Brief 2022; 42, 108305.
  • [33] Supriyanto NS, Sukarni W, Puspitasari P, Permanasari A. Synthesis and characterization of CaO/CaCO3 from quail eggshell waste by solid state reaction process. 2019; In AIP Conference Proceedings 2019; 1: 040032.
  • [34] Khanwendal H, Prakash S. Synthesis and characterization of hydroxyapatite powder by eggshell. JMMCE 2016; 4: 119-126.
Year 2024, Volume: 25 Issue: 4, 590 - 601, 27.12.2024
https://doi.org/10.18038/estubtda.1539308

Abstract

References

  • [1] Metin N. Sintering and characterization of bovine hydroxyapatite. MSc, Istanbul Technical University, Istanbul, Turkey, 2013.
  • [2] Pu’ad NM, Alipal J, Abdullah HZ, Idris MI, Lee TC. Synthesis of eggshell derived hydroxyapatite via chemical precipitation and calcination method. Mater Today: Proc 2021; 42: 172‒177.
  • [3] Mardziah CM, Ramesh S, Tan CY, Chandran H, Sidhu A, Krishnasamy S, Purbolaksono J. Zinc-substituted hydroxyapatite produced from calcium precursor derived from eggshells. Ceram Int 2021; 47(23): 33010-33019.
  • [4] Labanni A, Handayani D, Ohya Y, Arief S. Size controlled synthesis of well-distributed nano-silver on hydroxyapatite using alkanolamine compounds. Ceram Int 2020; 46(5): 5850-5855.
  • [5] Noviyanti AR, Akbar N, Deawati Y, Ernawati EE, Malik YT, Fauzia RP. A novel hydrothermal synthesis of nanohydroxyapatite from eggshell-calcium-oxide precursors. Heliyon 2020; 6(4): e03655.
  • [6] Ferro AC, Guedes M, Mechanochemical synthesis of hydroxyapatite using cuttlefish bone and chicken eggshell as calcium precursors. Mater Sci and Eng 2019; 97: 124-140.
  • [7] Kong LB, Ma J, Boey F. Nanosized Hydroxyapatite Powders Derived from Coprecipitation Process. J Mater Sci 2002; 37,1131-1134.
  • [8] Kweh SK The production and characterization of hydroxyapatite (HA) powders. J Mater Process Technol 1999; 89(90): 373-377.
  • [9] Panda S, Biswas CK, Paul S. A comprehensive review on the preparation and application of calcium hydroxyapatite: A special focus on atomic doping methods for bone tissue engineering. Ceram Int 2021; 47(20), 28122-28144.
  • [10] Janus AM, Faryna M, Haberko K, Rakowska A, Panz T, Chemical and microstructural characterization of natural hydroxyapatite derived from pig bones. Mikrochim Acta 2008; 3(161): 349-353.
  • [11] Haberko K, Bucko MM, Brzezinska-Miecznik J, Haberko M, Mozgawa W, Tomasz Panz, Pyda A, Zarebskia J. Natural hydroxyapatite-its behaviour during heat treatment. J Eur Ceram Soc 2006; 4-5(26): 537-542.
  • [12] Jaber HL, Hammood AS, & Parvin N. Synthesis and characterization of hydroxyapatite powder from natural camelus bone. J Aust Ceram Soc, 2018; 54(1): 1-10.
  • [13] Pal A, Maity S, Chabri S, Bera S, Chowdhury AR, Das M, Sinha A, Mechanochemical synthesis of nanocrystalline hydroxyapatite from Mercenaria clam shells and phosphoric acid, Biomed Phys Eng Express 2017; 315010.
  • [14] Mohamad Razali NAI, Pramanik S, Abu Osman NA, Radzi Z, Pingguan-Murphy B. Conversion of calcite from cockle shells to bioactive nanorod hydroxyapatite for biomedical applications. J Ceram Process Res 2016; 17: 699-706.
  • [15] Shavandi A, Bekhit, AD, Ali A, Sun Z. Synthesis of nano-hydroxyapatite (nHA) from waste mussel shells using a rapid microwave method. Mater Chem Phys 2015; 149(150): 607-616.
  • [16] Santhosh S and Prabu SB. Thermal stability of nano hydroxyapatite synthesized from sea shells through wet chemical synthesis. Mater Lett 2013; 97: 21-124.
  • [17] Goloshchapov DL, Kashkarov VM, Rumyantseva NA, Seredin PV, Lenshin AS, Agapov BL, Domashevskaya EP, Synthesis of nanocrystalline hydroxyapatite by precipitation using hen’s eggshell. Ceram Int 2013; 39: 4539-4549.
  • [18] Patel DK, Kim MH, Lim KT, Synthesis and characterization of eggshell derived hydroxyapatite bioceramics. J. Biosyst. Eng 2019; 44: 128-133.
  • [19] Okur M, Eslek Koyuncu D. The evaluation of hydroxyapatite synthesized from waste eggshell in the adsorption of Remazol N. Blue RGB dye. Journal of the Faculty of Engineering and Architecture of Gazi University 2020; 351:1-8.
  • [20] Tsai WT, Yang JM, Lai CW, Cheng YH, Lin CC, Yeh CW. Characterization and adsorption properties of eggshells and eggshell membrane. Bioresour Technol, 2006; 97: 488-493.
  • [21] Ummartyotin S, Manuspiya H. Eggshell waste: An effective source of hydroxyapatite for photocatalyst. JMMM 2018; 28(1): 124-135.
  • [22] Oliveira DA, Benelli P, Amante ER. A literature review on adding value to solid residues: eggshells. J. Cleaner Prod. 2013; 46:42-47.
  • [23] Natasha CY, Tan LT, Bang S, Ramesh CY, Ching, Chandran H Direct conversion of eggshell to hydroxyapatite ceramic by a sintering method. Ceram Int 2016; 42:7824-7829.
  • [24] Kamalanathan P, Ramesh S, Bang LT, Niakan A, Tan CY, Purbolaksono J, Chandran H, Teng WD. Synthesis and sintering of hydroxyapatite derived from eggshells as a calcium precursor. Ceram Int 2014; 40: 16349-16359.
  • [25] Agbabiaka OG, Oladele IO, Akinwekomi AD, Adediran AA, Balogun AO, Olasunkanm OG, Olayanju TMA. Effect of calcination temperature on hydroxyapatite developed from waste poultry eggshell. Scientific African 2020; 8: e00452.
  • [26] Ramirez-Gutierrez CF, Londoño-Restrepo SM, Del Real A, Mondragón MA, Rodriguez-García M E. Effect of the temperature and sintering time on the thermal, structural, morphological, and vibrational properties of hydroxyapatite derived from pig bone. Ceram Int 2017; 43(10): 7552-7559.
  • [27] Prem Anant K, Shanmugam S, Jose S, Nathanael P, Oh AJ, Mangalaraj, THD, Ballamurugan AM. Structural and chemical analysis of silica-doped β-TCP ceramic coatings on surgical grade 316L SS for possible biomedical application. J Asian Ceram Soc 2015; 3(3): 317-324.
  • [28] Sun RX, Lv Y, Niu YR, Zhao XH, Cao DS, Tang J, Sun XC, Chen KZ. Physicochemical and biological properties of bovine-derived porous hydroxyapatite/collagen composite and its hydroxyapatite powders. Ceram Int 2017;18(43): 16792-16798.
  • [29] Hosseinzahed E, Davarpanah M, Hassanzadeh Nemati N, Tavakoli SA, Fabrication of a hard tissue replacement using natural hydroxyapatite derived from bovine bones by thermal decomposition method. Int J Organ Transplant Med 2014; 1(5): 23-31.
  • [30] Shaltout AA, Allam MA, Moharram MA. FTIR spectroscopic, thermal and XRD characterization of hydroxyapatite from new natural sources. Spectrochim Acta A Mol Biomol Spectrosc 2011; 83(1): 56-60.
  • [31] Liu J, Ye X, Wang H, Zhu M, Wang B, Yan H. The influence of pH and temperature on the morphology of hydroxyapatite synthesized by hydrothermal method. Ceram Int 2003; 29(6): 629-633.
  • [32] Osuchukwu OA, Salihi A, Abdullahi I, Obada DO. Experimental data on the characterization of hydroxyapatite produced from a novel mixture of biowastes. Data in Brief 2022; 42, 108305.
  • [33] Supriyanto NS, Sukarni W, Puspitasari P, Permanasari A. Synthesis and characterization of CaO/CaCO3 from quail eggshell waste by solid state reaction process. 2019; In AIP Conference Proceedings 2019; 1: 040032.
  • [34] Khanwendal H, Prakash S. Synthesis and characterization of hydroxyapatite powder by eggshell. JMMCE 2016; 4: 119-126.
There are 34 citations in total.

Details

Primary Language English
Subjects Bioprocessing, Bioproduction and Bioproducts, Material Physics
Journal Section Articles
Authors

Nur Bayram 0000-0003-4431-387X

Sedef Dikmen 0000-0002-6164-4710

Semra Malkoç 0000-0002-8092-411X

Publication Date December 27, 2024
Submission Date August 27, 2024
Acceptance Date December 16, 2024
Published in Issue Year 2024 Volume: 25 Issue: 4

Cite

AMA Bayram N, Dikmen S, Malkoç S. EFFECT OF DIFFERENT CALCINATION TEMPERATURES ON SYNTHESIZED HYDROXYAPATITES FROM WASTE EGGSHELL. Estuscience - Se. December 2024;25(4):590-601. doi:10.18038/estubtda.1539308