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Dikdörtgen Pencerelere Sahip 3B-Baskılı Ince Cidarlı Kare Tüplerin Yarı-Statik Basma Yüklemesi Altındaki Çarpışma Dayanımı Özellikleri

Year 2025, Volume: 4 Issue: 3, 701 - 714, 20.10.2025
https://doi.org/10.62520/fujece.1709924

Abstract

Bu çalışma, 3B baskı teknolojisi kullanılarak polilaktik asitten (PLA) üretilen ve pencereler içeren ince cidarlı kare tüplerin enerji sönümleme ve çarpışma dayanımı özelliklerini analiz etmek amacıyla tasarlanmıştır. Bunu başarmak için, tüplerin analizinde her biri iki seviyeli üç bağımsız tasarım parametresi dikkate alınmıştır: pencere sayısı (4, 5), pencere uzunluğu (8, 10 mm) ve pencere genişliği (10, 12 mm). Enerji sönümleme ve çarpışma dayanımı özelliklerini belirlemek amacıyla pencereli ince cidarlı kare tüpler yarı-statik eksenel basma testine tabi tutulmuştur. Tüplerin eksenel basması sırasında kuvvet ve ortaya çıkan yer değiştirme tepkileri kaydedilmiştir. Enerji sönümleme ve çarpışma dayanımı performansı, toplam sönümlenen enerji (EA), tepe çarpışma kuvveti (PCF), özgül enerji sönümü (SEA), ortalama ezilme kuvveti (MCF) ve çarpışma kuvveti verimliliği (CFE) gibi çeşitli kritik göstergeler ölçülerek nicelendirilmiştir. Deneysel sonuçlar, pencere boyutundaki bir artışın hem enerji sönümlemesinde hem de çarpışma kuvveti verimliliğinde bir düşüşe yol açtığını ortaya koymuştur. Örneğin, deneysel bulgular, 4W-1 numunesinin yaklaşık %18 ve %70 oranında sırasıyla 4W-2 ve 4W-3 numuneleri için kaydedilen SEA değerlerinden daha üstün bir SEA değeri sergilediğini göstermektedir. Ayrıca, 4W-1, 4W-2 ve 4W-3 numunelerinin sergilediği CFE'nin, sırasıyla yaklaşık %13, %6 ve %4'lük artışlarla 5W-1, 5W-2 ve 5W-3 numunelerinden önemli ölçüde daha yüksek olduğu görülmüştür.

Ethical Statement

Hazırlanan makalede etik kurul onayına gerek yoktur. Hazırlanan makalede herhangi bir kişi/kurumla çıkar çatışması bulunmamaktadır.

References

  • Z. Ghahremanzadeh, and S. Pirmohammad, “Crashworthiness performance of square, pentagonal, and hexagonal thin-walled structures with a new sectional design,” Mech. Adv. Mater. Struct., vol. 30, no. 12, pp. 2353–2370, 2023.
  • H. Mohammadi, Z. Ahmad, M. Petrů, S.A. Mazlan, M.A.F. Johari, H. Hatami, and S.S.R. Koloor, “An insight from nature: Honeycomb pattern in advanced structural design for impact energy absorption,” J. Mater. Res. Technol., Jan. 2023.
  • X. Zuo, C. Guo, W. Chen, Y. Wang, J. Zhao, and H. Lv, “Influence of loading rate and temperature on the energy absorption of 3D-printed polymeric origami tubes under quasi-static loading,” Polymers (Basel), vol. 14, no. 18, Sep. 2022.
  • M. Capretti, G. Del Bianco, V. Giammaria, and S. Boria, “Natural fibre and hybrid composite thin-walled structures for automotive crashworthiness: A review,” Materials, vol. 17, no. 10, May 2024.
  • M. Koloushani, M. R. Forouzan, and M. R. Niroomand, “On the crashworthiness performance of thin-walled circular tubes: Effect of diameter and thickness,” Mech. Adv. Mater. Struct., 2023.
  • K. Memane, A. Mashalkar, and P. Kumar, “A review thin-wall-tube energy-absorbing structure: Crash-box,” in J. Phys. Conf. Ser., 2023.
  • W. Li, Y. Luo, M. Li, F. Sun, and H. Fan, “A more weight-efficient hierarchical hexagonal multi-cell tubular absorber,” Int. J. Mech. Sci., vol. 140, pp. 241–249, 2018.
  • S. Vyavahare, and S. Kumar, “Numerical and experimental investigation of FDM fabricated re-entrant auxetic structures of ABS and PLA materials under compressive loading,” Rapid Prototyp. J., vol. 27, no. 2, pp. 223–244, 2021.
  • M. Tunay, “Bending behavior of 3D printed sandwich structures with different core geometries and thermal aging durations,” Thin-Walled Struct., vol. 194, p. 111329, 2024.
  • S. A. A. Alaziz, M. A. Hassan, and M. A. A. El-Baky, “Crashworthiness characteristics of bio-inspired 3D-printed tubes: A lesson from the environment,” Fibers Polym., Oct. 2024.
  • C. Tao, X. Zhou, Z. Liu, X. Liang, W. Zhou, and H. Li, “Crashworthiness study of 3D printed lattice reinforced thin-walled tube hybrid structures,” Materials, vol. 16, no. 5, Mar. 2023.
  • M. Tunay, and A. Bardakci, “A study of crashworthiness performance in thin-walled multi-cell tubes 3D-printed from different polymers,” J. Appl. Polym. Sci., Dec. 2024.
  • A. Sadooghi, S. J. Hashemi, S. Mirzamohammadi, F. Rahmani, and K. Rahmani, “Enhancing compressive and crush performance of 3D-printed ABS thin-walled tubes through glass fiber reinforcement and polyurethane foam infusion,” Int. J. Polym. Sci., vol. 2025, no. 1, 2025.
  • C. W. Isaac, and F. Duddeck, “Current trends in additively manufactured (3D printed) energy absorbing structures for crashworthiness application—a review,” Int. J. Crashworthiness, 2022.
  • K. Wang, Y. Liu, J. Wang, J. Xiang, S. Yao, and Y. Peng, “On crashworthiness behaviors of 3D printed multi-cell filled thin-walled structures,” Eng. Struct., vol. 254, p. 113907, 2022.
  • D. Hidayat, J. Istiyanto, D. A. Sumarsono, F. Kurniawan, and R. Ardiansyah, “Investigation on the crashworthiness performance of thin-walled multi-cell PLA 3D-printed tubes: A multi-parameter analysis,” Designs (Basel), vol. 7, no. 108, 2023.
  • Z. Jiang, J. Zhao, W. Chen, and H. Lv, “Experimental and numerical crashworthiness investigation of 3D printing carbon fiber reinforced nylon origami tubes,” Polym. Compos., vol. 45, no. 4, pp. 3296–3314, Mar. 2024.
  • A. Meram, and B. Sözen, “Experimental investigation on the effect of printing parameters on the impact response of thin-walled tubes produced by additive manufacturing method,” Int. J. Crashworthiness, vol. 28, no. 1, pp. 32–45, 2023.
  • M. F. Abd El-Halim, M. M. Awd Allah, A. S. Almuflih, and M. A. Abd El-Baky, “Axial crashworthiness characterization of bio-inspired 3D-printed gyroid structure tubes: Cutouts effect,” Fibers Polym., 2024.
  • M. F. Abd El-Halim, M. M. Awd Allah, M. A. Abbas, A. A. Mousa, S. F. Mahmoud, and M. A. Abd El-Baky, “Energy absorption performance of 3D-printed windowed structures under quasi-static axial loading condition,” Fibers Polym., Jan. 2024.
  • J. Song, and F. Guo, “A comparative study on the windowed and multi-cell square tubes under axial and oblique loading,” Thin-Walled Struct., vol. 66, pp. 9–14, 2013.
  • J. Song, Y. Chen, and G. Lu, “Light-weight thin-walled structures with patterned windows under axial crushing,” Int. J. Mech. Sci., vol. 66, pp. 239–248, Jan. 2013.
  • H. Nikkhah, A. Baroutaji, and A. G. Olabi, “Crashworthiness design and optimisation of windowed tubes under axial impact loading,” Thin-Walled Struct., vol. 142, pp. 132–148, Sep. 2019.
  • C. Zhou, S. Ming, C. Xia, B. Wang, X. Bi, P. Hao, and M. Ren, “The energy absorption of rectangular and slotted windowed tubes under axial crushing,” Int. J. Mech. Sci., vol. 141, pp. 89–100, Jun. 2018.
  • P. Feraboli, B. Wade, F. Deleo, and M. Rassaian, “Crush energy absorption of composite channel section specimens,” Compos. Part A Appl. Sci. Manuf., vol. 40, no. 8, pp. 1248–1256, 2009.
  • F. R. Deleo, and P. Feraboli, “Crashworthiness energy absorption of carbon fiber composites: Experiment and simulation,” Ph.D. dissertation, Univ. of Washington, 2011.
  • K. Wang, G. Sun, J. Wang, S. Yao, M. Baghani, and Y. Peng, “Reversible energy absorbing behaviors of shape-memory thin-walled structures,” Eng. Struct., vol. 279, p. 115626, 2023.
  • J. Wang, Y. Liu, K. Wang, S. Yao, Y. Peng, Y. Rao, S. Ahzi, “Progressive collapse behaviors and mechanisms of 3D printed thin-walled composite structures under multi-conditional loading,” Thin-Walled Struct., vol. 171, p. 108810, 2022.
  • C. Gong, Z. Bai, Y. Wang, and L. Zhang, “On the crashworthiness performance of novel hierarchical multi-cell tubes under axial loading,” Int. J. Mech. Sci., vol. 206, p. 106599, 2021.
  • H. S. Googarchin, S. Sadeghi, and A. Keshavarzi, “Numerical analysis of bio-inspired foam-filled multi-cell tapered tubes for energy absorption,” Mech. Based Des. Struct. Mach., pp. 1–28, 2025.
  • M. M. Awd Allah, D. A. Hegazy, H. Alshahrani, T. A. Sebaey, and M. A. Abd El-Baky, “Exploring the effect of nanoclay addition on energy absorption capability of laterally loaded glass/epoxy composite tubes,” Polym. Compos., 2023.
  • A. Keshavarzi, and H. S. Googarchin, “Local reinforcement of adhesively bonded square shape aluminum energy absorber with CFRP under quasi-static axial loading: An experimental and numerical study,” Int. J. Adhes. Adhes., vol. 135, Dec. 2024.
  • G. Zhu, J. Liao, G. Sun, and Q. Li, “Comparative study on metal/CFRP hybrid structures under static and dynamic loading,” Int. J. Impact Eng., vol. 141, p. 103509, 2020.

Crashworthiness Characteristics Of 3D Printed Thin-Walled Square Tubes With Rectangular Holes Under Quasi-Static Compression Loading

Year 2025, Volume: 4 Issue: 3, 701 - 714, 20.10.2025
https://doi.org/10.62520/fujece.1709924

Abstract

This paper is designed to examine the crash performance and energy absorption of thin-walled windowed square tubes with incorporated windows, produced from polylactic acid (PLA) using 3D printing technology. Three independent design variables, each with two levels, were considered in the analysis of the tubes: the number of windows (4, 5), window length (8, 10 mm), and window width (10, 12 mm). To decide the absorbed energy and crash behaviors, the windowed square tubes were loaded under quasi-static compression. The force and resulting displacement responses during the axial compression of the tubes were recorded. Energy absorption and crashworthiness performance were quantified by measuring several critical indicators, including peak crash force (PCF), energy absorption (EA), specific energy absorption (SEA), mean crushing force (MCF), and crash force efficiency (CFE). The findings indicated that an increase in window size resulted in a reduction in both EA and CFE. For instance, the experimental findings illustrate that the 4W-1 specimen exhibited a SEA value that was approximately 18% and 70% superior to the SEA values recorded for the 4W-2 and 4W-3 specimens, respectively. Furthermore, The CFE demonstrated by specimens 4W-1, 4W-2, and 4W-3 considerably exceeded that of specimens 5W-1, 5W-2, and 5W-3, with percentage increases of approximately 13%, 6%, and 4%, respectively.

Ethical Statement

There is no need for an ethics committee approval in the prepared article. There is no conflict of interest with any person/institution in the prepared article.

References

  • Z. Ghahremanzadeh, and S. Pirmohammad, “Crashworthiness performance of square, pentagonal, and hexagonal thin-walled structures with a new sectional design,” Mech. Adv. Mater. Struct., vol. 30, no. 12, pp. 2353–2370, 2023.
  • H. Mohammadi, Z. Ahmad, M. Petrů, S.A. Mazlan, M.A.F. Johari, H. Hatami, and S.S.R. Koloor, “An insight from nature: Honeycomb pattern in advanced structural design for impact energy absorption,” J. Mater. Res. Technol., Jan. 2023.
  • X. Zuo, C. Guo, W. Chen, Y. Wang, J. Zhao, and H. Lv, “Influence of loading rate and temperature on the energy absorption of 3D-printed polymeric origami tubes under quasi-static loading,” Polymers (Basel), vol. 14, no. 18, Sep. 2022.
  • M. Capretti, G. Del Bianco, V. Giammaria, and S. Boria, “Natural fibre and hybrid composite thin-walled structures for automotive crashworthiness: A review,” Materials, vol. 17, no. 10, May 2024.
  • M. Koloushani, M. R. Forouzan, and M. R. Niroomand, “On the crashworthiness performance of thin-walled circular tubes: Effect of diameter and thickness,” Mech. Adv. Mater. Struct., 2023.
  • K. Memane, A. Mashalkar, and P. Kumar, “A review thin-wall-tube energy-absorbing structure: Crash-box,” in J. Phys. Conf. Ser., 2023.
  • W. Li, Y. Luo, M. Li, F. Sun, and H. Fan, “A more weight-efficient hierarchical hexagonal multi-cell tubular absorber,” Int. J. Mech. Sci., vol. 140, pp. 241–249, 2018.
  • S. Vyavahare, and S. Kumar, “Numerical and experimental investigation of FDM fabricated re-entrant auxetic structures of ABS and PLA materials under compressive loading,” Rapid Prototyp. J., vol. 27, no. 2, pp. 223–244, 2021.
  • M. Tunay, “Bending behavior of 3D printed sandwich structures with different core geometries and thermal aging durations,” Thin-Walled Struct., vol. 194, p. 111329, 2024.
  • S. A. A. Alaziz, M. A. Hassan, and M. A. A. El-Baky, “Crashworthiness characteristics of bio-inspired 3D-printed tubes: A lesson from the environment,” Fibers Polym., Oct. 2024.
  • C. Tao, X. Zhou, Z. Liu, X. Liang, W. Zhou, and H. Li, “Crashworthiness study of 3D printed lattice reinforced thin-walled tube hybrid structures,” Materials, vol. 16, no. 5, Mar. 2023.
  • M. Tunay, and A. Bardakci, “A study of crashworthiness performance in thin-walled multi-cell tubes 3D-printed from different polymers,” J. Appl. Polym. Sci., Dec. 2024.
  • A. Sadooghi, S. J. Hashemi, S. Mirzamohammadi, F. Rahmani, and K. Rahmani, “Enhancing compressive and crush performance of 3D-printed ABS thin-walled tubes through glass fiber reinforcement and polyurethane foam infusion,” Int. J. Polym. Sci., vol. 2025, no. 1, 2025.
  • C. W. Isaac, and F. Duddeck, “Current trends in additively manufactured (3D printed) energy absorbing structures for crashworthiness application—a review,” Int. J. Crashworthiness, 2022.
  • K. Wang, Y. Liu, J. Wang, J. Xiang, S. Yao, and Y. Peng, “On crashworthiness behaviors of 3D printed multi-cell filled thin-walled structures,” Eng. Struct., vol. 254, p. 113907, 2022.
  • D. Hidayat, J. Istiyanto, D. A. Sumarsono, F. Kurniawan, and R. Ardiansyah, “Investigation on the crashworthiness performance of thin-walled multi-cell PLA 3D-printed tubes: A multi-parameter analysis,” Designs (Basel), vol. 7, no. 108, 2023.
  • Z. Jiang, J. Zhao, W. Chen, and H. Lv, “Experimental and numerical crashworthiness investigation of 3D printing carbon fiber reinforced nylon origami tubes,” Polym. Compos., vol. 45, no. 4, pp. 3296–3314, Mar. 2024.
  • A. Meram, and B. Sözen, “Experimental investigation on the effect of printing parameters on the impact response of thin-walled tubes produced by additive manufacturing method,” Int. J. Crashworthiness, vol. 28, no. 1, pp. 32–45, 2023.
  • M. F. Abd El-Halim, M. M. Awd Allah, A. S. Almuflih, and M. A. Abd El-Baky, “Axial crashworthiness characterization of bio-inspired 3D-printed gyroid structure tubes: Cutouts effect,” Fibers Polym., 2024.
  • M. F. Abd El-Halim, M. M. Awd Allah, M. A. Abbas, A. A. Mousa, S. F. Mahmoud, and M. A. Abd El-Baky, “Energy absorption performance of 3D-printed windowed structures under quasi-static axial loading condition,” Fibers Polym., Jan. 2024.
  • J. Song, and F. Guo, “A comparative study on the windowed and multi-cell square tubes under axial and oblique loading,” Thin-Walled Struct., vol. 66, pp. 9–14, 2013.
  • J. Song, Y. Chen, and G. Lu, “Light-weight thin-walled structures with patterned windows under axial crushing,” Int. J. Mech. Sci., vol. 66, pp. 239–248, Jan. 2013.
  • H. Nikkhah, A. Baroutaji, and A. G. Olabi, “Crashworthiness design and optimisation of windowed tubes under axial impact loading,” Thin-Walled Struct., vol. 142, pp. 132–148, Sep. 2019.
  • C. Zhou, S. Ming, C. Xia, B. Wang, X. Bi, P. Hao, and M. Ren, “The energy absorption of rectangular and slotted windowed tubes under axial crushing,” Int. J. Mech. Sci., vol. 141, pp. 89–100, Jun. 2018.
  • P. Feraboli, B. Wade, F. Deleo, and M. Rassaian, “Crush energy absorption of composite channel section specimens,” Compos. Part A Appl. Sci. Manuf., vol. 40, no. 8, pp. 1248–1256, 2009.
  • F. R. Deleo, and P. Feraboli, “Crashworthiness energy absorption of carbon fiber composites: Experiment and simulation,” Ph.D. dissertation, Univ. of Washington, 2011.
  • K. Wang, G. Sun, J. Wang, S. Yao, M. Baghani, and Y. Peng, “Reversible energy absorbing behaviors of shape-memory thin-walled structures,” Eng. Struct., vol. 279, p. 115626, 2023.
  • J. Wang, Y. Liu, K. Wang, S. Yao, Y. Peng, Y. Rao, S. Ahzi, “Progressive collapse behaviors and mechanisms of 3D printed thin-walled composite structures under multi-conditional loading,” Thin-Walled Struct., vol. 171, p. 108810, 2022.
  • C. Gong, Z. Bai, Y. Wang, and L. Zhang, “On the crashworthiness performance of novel hierarchical multi-cell tubes under axial loading,” Int. J. Mech. Sci., vol. 206, p. 106599, 2021.
  • H. S. Googarchin, S. Sadeghi, and A. Keshavarzi, “Numerical analysis of bio-inspired foam-filled multi-cell tapered tubes for energy absorption,” Mech. Based Des. Struct. Mach., pp. 1–28, 2025.
  • M. M. Awd Allah, D. A. Hegazy, H. Alshahrani, T. A. Sebaey, and M. A. Abd El-Baky, “Exploring the effect of nanoclay addition on energy absorption capability of laterally loaded glass/epoxy composite tubes,” Polym. Compos., 2023.
  • A. Keshavarzi, and H. S. Googarchin, “Local reinforcement of adhesively bonded square shape aluminum energy absorber with CFRP under quasi-static axial loading: An experimental and numerical study,” Int. J. Adhes. Adhes., vol. 135, Dec. 2024.
  • G. Zhu, J. Liao, G. Sun, and Q. Li, “Comparative study on metal/CFRP hybrid structures under static and dynamic loading,” Int. J. Impact Eng., vol. 141, p. 103509, 2020.
There are 33 citations in total.

Details

Primary Language English
Subjects Material Design and Behaviors
Journal Section Research Articles
Authors

Merve Tunay 0000-0003-4402-1535

Publication Date October 20, 2025
Submission Date May 30, 2025
Acceptance Date October 1, 2025
Published in Issue Year 2025 Volume: 4 Issue: 3

Cite

APA Tunay, M. (2025). Crashworthiness Characteristics Of 3D Printed Thin-Walled Square Tubes With Rectangular Holes Under Quasi-Static Compression Loading. Firat University Journal of Experimental and Computational Engineering, 4(3), 701-714. https://doi.org/10.62520/fujece.1709924
AMA Tunay M. Crashworthiness Characteristics Of 3D Printed Thin-Walled Square Tubes With Rectangular Holes Under Quasi-Static Compression Loading. FUJECE. October 2025;4(3):701-714. doi:10.62520/fujece.1709924
Chicago Tunay, Merve. “Crashworthiness Characteristics Of 3D Printed Thin-Walled Square Tubes With Rectangular Holes Under Quasi-Static Compression Loading”. Firat University Journal of Experimental and Computational Engineering 4, no. 3 (October 2025): 701-14. https://doi.org/10.62520/fujece.1709924.
EndNote Tunay M (October 1, 2025) Crashworthiness Characteristics Of 3D Printed Thin-Walled Square Tubes With Rectangular Holes Under Quasi-Static Compression Loading. Firat University Journal of Experimental and Computational Engineering 4 3 701–714.
IEEE M. Tunay, “Crashworthiness Characteristics Of 3D Printed Thin-Walled Square Tubes With Rectangular Holes Under Quasi-Static Compression Loading”, FUJECE, vol. 4, no. 3, pp. 701–714, 2025, doi: 10.62520/fujece.1709924.
ISNAD Tunay, Merve. “Crashworthiness Characteristics Of 3D Printed Thin-Walled Square Tubes With Rectangular Holes Under Quasi-Static Compression Loading”. Firat University Journal of Experimental and Computational Engineering 4/3 (October2025), 701-714. https://doi.org/10.62520/fujece.1709924.
JAMA Tunay M. Crashworthiness Characteristics Of 3D Printed Thin-Walled Square Tubes With Rectangular Holes Under Quasi-Static Compression Loading. FUJECE. 2025;4:701–714.
MLA Tunay, Merve. “Crashworthiness Characteristics Of 3D Printed Thin-Walled Square Tubes With Rectangular Holes Under Quasi-Static Compression Loading”. Firat University Journal of Experimental and Computational Engineering, vol. 4, no. 3, 2025, pp. 701-14, doi:10.62520/fujece.1709924.
Vancouver Tunay M. Crashworthiness Characteristics Of 3D Printed Thin-Walled Square Tubes With Rectangular Holes Under Quasi-Static Compression Loading. FUJECE. 2025;4(3):701-14.