Research Article
BibTex RIS Cite
Year 2020, Volume: 7 Issue: 1, 1 - 10, 30.04.2020

Abstract

Project Number

Not Available yet

References

  • [1] Tonshoff, H.K., Spintig, W., Konig, W., Neises, A., “Machining of holes developments in drilling technology”, Annals of the CIRP, 43 (2): 551-561 – (1994).
  • [2] Arrazola, P.J., Özel, T., Umbrello, D., Davies, M., Jawahir, I.S. “Recent advances in modelling of metal machining processes”, CIRP Annals – Manufacturing Technology, 62: 695–718, (2013).
  • [3] Rodríguez, J. M., Carbonell, J. M., Jonsén, P., “Numerical methods for the modelling of chip formation”, Archives of Computational Methods in Engineering, 27:387–412, (2020).
  • [4] Internet, https://www.americanspecialmetals.com/inconelalloy718.html, last visit, 30.03.2020.
  • [5] Internet, https://super-metals.com/wp-content/uploads/2015/03/Inconel-718.pdf , last visit, 30.03.2020.
  • [6] Beer, N., Özkaya, E., Biermann, D., ‘‘Drilling of Inconel 718 with geometry-modified twist drills", Institute of Machining Technology, Dortmund, Germany, Procedia CIRP 24, 49 – 55, (2014).
  • [7] Abd. Rahim, E., Sasahara, H., “Application of minimum quantity lubrication when drilling Nickelbased superalloy at high cutting speed”, Key Engineering Materials, Vols. 407-408, pp 612-615 (2009).
  • [8] Uçak, N., Çiçek, A., Oezkaya, E., Aslantas, K., ‘‘Finite element simulations of cutting force, torque, and temperature in drilling of Inconel 718’’, Procedia CIRP 82, 47–52, (2019).
  • [9] Jian, Wu., Rongdi, H., “Research on drilling process of Nickel-based super-alloy”, Applied Mechanics and Materials, 33: 373–377, (2010).
  • [10] Nagaraj, M., John A., Kumar, P., Ezilarasan, C., Betala, R. ‘‘Finite Element Modeling in drilling of Nimonic C-263 alloy using Deform-3D’’, Computer Modeling in Engineering & Sciences, (2019).
  • [11] Parida, A.K., ‘‘Simulation and experimental investigation of drilling of Ti-6Al-4V alloy’’, International Journal of Lightweight Materials and Manufacture, 1, 197-205, (2018).
  • [12] Kıvak, T., Habalı , K., Seker, U., “The effect of cutting parameters on the hole quality and tool wear during the drilling of Inconel 718”, Gazi University Journal of Science, 25(2):533-540 (2012).
  • [13] Oezkaya E., Biermann, D., ‘‘A new reverse engineering method to combine FEM and CFD simulation three-dimensional insight into the chipping zone during the drilling of Inconel 718 with internal cooling’’, DOI:10.1080/10910344.2017.1415933, (2018).
  • [14] Johnson, G. R., Cook, W. H. “A constitutive model and data for metals subjected to large strains, high strain rates and high temperatures”, Proceedings of the 7th Int. Symposium on Ballistics, The Hague, The Netherlands, 541–547, (1983).
  • [15] Ozel, T., Llanos, I., Soriano J., and Arrazola, P.-J ‘‘3D finite element modelling of chip formation process for machining Inconel 718: comparison of FE software predictions’’, Machining science and technology journal: An International Journal, 15:1, 21-46, (2011).
  • [16] Lorentzon, J., Jarvstrat, N., Josefson, B.L., “Modelling of chip formation of alloy 718”, Journal of Materials Processing Technology, 209: 4645–4653, (2009).
  • [17] Uhlmann, E., Graf von der Schulenburg, M., Zettier, R., “Finite element modeling and cutting simulation of Inconel 718”, Annals of the CIRP, 56(1): 61–64, (2007).
  • [18] Strenkowski, J.S., Hsieh, C.C., Shih, A.J. “An analytical finite element technique for predicting thrust force and torque in drilling”, International Journal of Machine Tools & Manufacture, 44 1413–1421, (2004).
  • [19] Cuesta, M., Aristimuño, P., Garay, A., Arrazola P:J., “Heat transferred to the workpiece based on temperature measurements by IR technique in dry and lubricated drilling of Inconel 718 ”, Applied Thermal Engineering, 104: 309–318, (2016).
  • [20] Ema, S., “Effects of Twist Drill Point Geometry on Torque and Thrust”, Sci. Rep. Fac. Educ. Gifu Univ. (Nat. Sci.), 36: 165-174 (2012).
  • [21] Wang, J., Zhang, Q., “A study of high-performance plane rake faced twist drills. Part I: Geometrical analysis and experimental investigation”, International Journal of Machine Tools & Manufacture, 48: 1276– 1285, (2008).
  • [22] Sun, S., Brandt, M., Dargusch, M. S, “Characteristics of cutting forces and chip formation in machining of titanium alloys”, International Journal of Machine Tools & Manufacture, 49: 561–568, (2009).

Finite Element Analysis to Predict Thrust Force and Torque in Drilling of Aged and Annealed Inconel 718

Year 2020, Volume: 7 Issue: 1, 1 - 10, 30.04.2020

Abstract

In this study, drilling of two kinds of Inconel 718 superalloys (aged and annealed) were simulated with FEM based Deform 3D V.11 software, and the effects of feed rate and cutting speed on thrust force and drilling torque have been investigated. A 5 mm diameter uncoated carbide twist drill with a web thickness of 0.75 mm was modelled, and drilling operations were simulated for two feed rates (0.05 and 0.1 mm/rev) and two cutting speeds (10 and 20 m/min). The workpieces were modelled by using Johnson-Cook (J-C) material model whose parameters acquired from the published literature. Thrust forces and drilling torques of aged Inconel 718 were found to be considerably larger than that of annealed Inconel 718 under the same cutting conditions.

Supporting Institution

Not Available yet

Project Number

Not Available yet

Thanks

Not Available yet

References

  • [1] Tonshoff, H.K., Spintig, W., Konig, W., Neises, A., “Machining of holes developments in drilling technology”, Annals of the CIRP, 43 (2): 551-561 – (1994).
  • [2] Arrazola, P.J., Özel, T., Umbrello, D., Davies, M., Jawahir, I.S. “Recent advances in modelling of metal machining processes”, CIRP Annals – Manufacturing Technology, 62: 695–718, (2013).
  • [3] Rodríguez, J. M., Carbonell, J. M., Jonsén, P., “Numerical methods for the modelling of chip formation”, Archives of Computational Methods in Engineering, 27:387–412, (2020).
  • [4] Internet, https://www.americanspecialmetals.com/inconelalloy718.html, last visit, 30.03.2020.
  • [5] Internet, https://super-metals.com/wp-content/uploads/2015/03/Inconel-718.pdf , last visit, 30.03.2020.
  • [6] Beer, N., Özkaya, E., Biermann, D., ‘‘Drilling of Inconel 718 with geometry-modified twist drills", Institute of Machining Technology, Dortmund, Germany, Procedia CIRP 24, 49 – 55, (2014).
  • [7] Abd. Rahim, E., Sasahara, H., “Application of minimum quantity lubrication when drilling Nickelbased superalloy at high cutting speed”, Key Engineering Materials, Vols. 407-408, pp 612-615 (2009).
  • [8] Uçak, N., Çiçek, A., Oezkaya, E., Aslantas, K., ‘‘Finite element simulations of cutting force, torque, and temperature in drilling of Inconel 718’’, Procedia CIRP 82, 47–52, (2019).
  • [9] Jian, Wu., Rongdi, H., “Research on drilling process of Nickel-based super-alloy”, Applied Mechanics and Materials, 33: 373–377, (2010).
  • [10] Nagaraj, M., John A., Kumar, P., Ezilarasan, C., Betala, R. ‘‘Finite Element Modeling in drilling of Nimonic C-263 alloy using Deform-3D’’, Computer Modeling in Engineering & Sciences, (2019).
  • [11] Parida, A.K., ‘‘Simulation and experimental investigation of drilling of Ti-6Al-4V alloy’’, International Journal of Lightweight Materials and Manufacture, 1, 197-205, (2018).
  • [12] Kıvak, T., Habalı , K., Seker, U., “The effect of cutting parameters on the hole quality and tool wear during the drilling of Inconel 718”, Gazi University Journal of Science, 25(2):533-540 (2012).
  • [13] Oezkaya E., Biermann, D., ‘‘A new reverse engineering method to combine FEM and CFD simulation three-dimensional insight into the chipping zone during the drilling of Inconel 718 with internal cooling’’, DOI:10.1080/10910344.2017.1415933, (2018).
  • [14] Johnson, G. R., Cook, W. H. “A constitutive model and data for metals subjected to large strains, high strain rates and high temperatures”, Proceedings of the 7th Int. Symposium on Ballistics, The Hague, The Netherlands, 541–547, (1983).
  • [15] Ozel, T., Llanos, I., Soriano J., and Arrazola, P.-J ‘‘3D finite element modelling of chip formation process for machining Inconel 718: comparison of FE software predictions’’, Machining science and technology journal: An International Journal, 15:1, 21-46, (2011).
  • [16] Lorentzon, J., Jarvstrat, N., Josefson, B.L., “Modelling of chip formation of alloy 718”, Journal of Materials Processing Technology, 209: 4645–4653, (2009).
  • [17] Uhlmann, E., Graf von der Schulenburg, M., Zettier, R., “Finite element modeling and cutting simulation of Inconel 718”, Annals of the CIRP, 56(1): 61–64, (2007).
  • [18] Strenkowski, J.S., Hsieh, C.C., Shih, A.J. “An analytical finite element technique for predicting thrust force and torque in drilling”, International Journal of Machine Tools & Manufacture, 44 1413–1421, (2004).
  • [19] Cuesta, M., Aristimuño, P., Garay, A., Arrazola P:J., “Heat transferred to the workpiece based on temperature measurements by IR technique in dry and lubricated drilling of Inconel 718 ”, Applied Thermal Engineering, 104: 309–318, (2016).
  • [20] Ema, S., “Effects of Twist Drill Point Geometry on Torque and Thrust”, Sci. Rep. Fac. Educ. Gifu Univ. (Nat. Sci.), 36: 165-174 (2012).
  • [21] Wang, J., Zhang, Q., “A study of high-performance plane rake faced twist drills. Part I: Geometrical analysis and experimental investigation”, International Journal of Machine Tools & Manufacture, 48: 1276– 1285, (2008).
  • [22] Sun, S., Brandt, M., Dargusch, M. S, “Characteristics of cutting forces and chip formation in machining of titanium alloys”, International Journal of Machine Tools & Manufacture, 49: 561–568, (2009).
There are 22 citations in total.

Details

Primary Language English
Journal Section Mechanical Engineering
Authors

Mohammed Hussein

Yavuz Zümrüt

Project Number Not Available yet
Publication Date April 30, 2020
Submission Date December 11, 2019
Published in Issue Year 2020 Volume: 7 Issue: 1

Cite

APA Hussein, M., & Zümrüt, Y. (2020). Finite Element Analysis to Predict Thrust Force and Torque in Drilling of Aged and Annealed Inconel 718. Gazi University Journal of Science Part A: Engineering and Innovation, 7(1), 1-10.