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The Effect of the Parameters on Al 7075 Coated with MAO Method by Adding Nano Ti-Powder

Year 2022, Volume: 9 Issue: 3, 287 - 298, 30.09.2022
https://doi.org/10.54287/gujsa.1148417

Abstract

Coating processes are carried out in many areas of industry to improve the surface properties of materials such as wear and corrosion resistance or appearance. One of these coating processes is ceramic-based surface coatings. In order to obtain harder, denser and more uniform coatings, the substrate material is coated with a ceramic-based material at the desired thickness. In this study, 7075 series aluminum was coated with nano Ti powder and non-additive micro arc oxidation (MAO) method in a solution consisting of KOH, NaAlO2 and Na3PO4, and the effects of process parameters on coating thickness and wear behavior were experimentally investigated and the results were analyzed. According to the results obtained, it was observed that as the coating voltage, frequency and coating time increased, the wear rate decreased and a harder structure against wear is obtained. In addition, it was determined that the samples with nano titanium powder were less worn than the non-additive samples. According to SEM, EDX and XRD analyses, Al2O3 phase was observed in the coatings made without adding titanium particles; It has been observed that in addition to the Al2O3 main phase, TiO2 and SiO phases are also formed in titanium doped coatings.

Supporting Institution

Fırat University Scientific Research Projects Unit

Project Number

MF-13.04

References

  • Arslan, E., Totik, Y., Demirci, E. E., Vangolu, Y., Alsaran, A., & Efeoglu, I. (2009). High temperature wear behavior of aluminum oxide layers produced by AC micro arc oxidation. Surface and Coatings Technology, 204(6-7), 829–833. doi:10.1016/j.surfcoat.2009.09.057
  • Das, A., Kamal, M., Das, S. R., Patel, S. K., Panda, A., Rafighi, M., & Biswal, B. B. (2022). Comparative assessment between AlTiN and AlTiSiN coated carbide tools towards machinability improvement of AISI D6 steel in dry hard turning. Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science, 236(6), 3174-3197. doi:10.1177/09544062211037373
  • Ding, L., Hu, S., Quan, X., & Shen, J. (2018). Effect of Ti on the microstructure evolution and wear behavior of VN alloy/Co-based composite coatings by laser cladding. Journal of Materials Processing Technology, 252(October 2017), 711-719. doi:10.1016/j.jmatprotec.2017.10.042
  • Dudareva, N., & Gallyamova, R. (2019). The Cnfluence of Chemical Composition of Aluminum Alloys on the Quality of Oxide Layers Formed by Microarc Oxidation. Materials Today: Proceedings, 11, 89–94. doi:10.1016/j.matpr.2018.12.112
  • Huang, P., Zhang, Y., Xu, K., & Han, Y. (2004). Surface modification of titanium implant by microarc oxidation and hydrothermal treatment. Journal of Biomedical Materials Research - Part B Applied Biomaterials, 70(2), 187–190. doi:10.1002/jbm.b.30009
  • Li, H.-X., Song, R.-G., & Ji, Z.-G. (2013). Effects of nano-additive TiO2 on performance of micro-arc oxidation coatings formed on 6063 aluminum alloy. Transactions of Nonferrous Metals Society of China (English Edition), 23(2), 406–411. doi:10.1016/S1003-6326(13)62477-2
  • Lin, D. C., Wang, G. X., Srivatsan, T. S., Al-Hajri, M., & Petraroli, M. (2003). Influence of titanium dioxide nanopowder addition on microstructural development and hardness of tin-lead solder. Materials Letters, 57(21), 3193–3198. doi:10.1016/S0167-577X(03)00023-5
  • Ma, X., Jin, S., Wu, R., Ji, Q., Hou, L., Krit, B., & Betsofen, S. (2022a). Influence alloying elements of Al and Y in Mg–Li alloy on the corrosion behavior and wear resistance of microarc oxidation coatings. Surface and Coatings Technology, 432(December 2021). doi:10.1016/j.surfcoat.2021.128042
  • Ma, X., Jin, S., Wu, R., Zhang, S., Hou, L., Krit, B., Betsofen, S., & Liu, B. (2022b). Influence of combined B4C/C particles on the properties of microarc oxidation coatings on Mg-Li alloy. Surface and Coatings Technology, 438(March), 128399. doi:10.1016/j.surfcoat.2022.128399
  • Mu, M., Liang, J., Zhou, X., & Xiao, Q. (2013). One-step preparation of TiO2/MoS2 composite coating on Ti6Al4V alloy by plasma electrolytic oxidation and its tribological properties. Surface and Coatings Technology, 214, 124–130. doi:10.1016/j.surfcoat.2012.10.079
  • Muhaffel, F., Baydogan, M., & Cimenoglu, H. (2021). A study to enhance the mechanical durability of the MAO coating fabricated on the 7075 Al alloy for wear-related high temperature applications. Surface and Coatings Technology, 409(December 2020), 126843. doi:10.1016/j.surfcoat.2021.126843
  • Nie, X., Leyland, A., Song, H. W., Yerokhin, A. L., Dowey, S. J., & Matthews, A. (1999). Thickness effects on the mechanical properties of micro-arc discharge oxide coatings on aluminium alloys. Surface and Coatings Technology, 116–119, 1055–1060. doi:10.1016/S0257-8972(99)00089-4
  • Odabasi, H. K., & Odabasi, A. (2020). Wear and corrosion behavior of Mg-based alloy reinforced with TiC and ZrC particles. Materialpruefung/Materials Testing, 62(12), 1161–1171. doi:10.3139/120.111601
  • Özler, L., Tosun, G., & Özcan, M. E. (2020). Influence of B4C powder reinforcement on coating structure, microhardness and wear in friction surfacing. Materials and Manufacturing Processes, 35(10), 1135–1145. doi:10.1080/10426914.2020.1772480
  • Rafighi, M. (2021). Comparison of Ceramic and Coated Carbide Inserts Performance in Finish Turning of Hardened AISI 420 Stainless Steel. Journal of Polytechnic, 24(3), 1295–1302. doi:10.2339/politeknik.892146
  • Salimiasl, A., & Rafighi, M. (2017). Titreşim ve Kesme Kuvveti Esaslı Takım Aşınmasının Bulanık Mantıkla İzlenmesi ve Tahmini Monitoring and Estimating of Vibration and Cutting Force Based Tool Wear via Fuzzy Logic. Journal of Polytechnic, 20(1), 111–120.
  • Shao, Z. C., Zhang, Q. F., Wang, M., & Yang, L. (2014). Preparation of black coating on AM50 alloys by microarc oxidation (MAO). Materials and Manufacturing Processes, 29(9) 1095-1100. doi:10.1080/10426914.2014.921695
  • Shen, D., Li, G., Guo, C., Zou, J., Cai, J., He, D., Ma, H., & Liu, F. (2013). Microstructure and corrosion behavior of micro-arc oxidation coatingon 6061 aluminum alloy pre-treated by high-temperature oxidation. Applied Surface Science, 287, 451–456. doi:10.1016/j.apsusc.2013.09.178
  • Shokouhfar, M., & Allahkaram, S. R. (2017). Effect of incorporation of nanoparticles with different composition on wear and corrosion behavior of ceramic coatings developed on pure titanium by micro arc oxidation. Surface and Coatings Technology, 309, 767–778. doi:10.1016/j.surfcoat.2016.10.089
  • Şahinoǧlu, A., & Rafighi, M. (2021). Investigation of tool wear, surface roughness, sound intensity, and power consumption during hard turning of AISI 4140 steel using multilayer-coated carbide inserts. Journal of Engineering Research (Kuwait), 9(4B), 377–395. doi:10.36909/jer.8783
  • Tosun, G., Ozler, L., & Ozcan, M. E. (2019). Gradient composite coatings on AA5754 using friction stir process. Surface Engineering, 36(5), 1–9. doi:10.1080/02670844.2019.1665279
  • Wang, H.-Y., Zhu, R.-F., Lu, Y.-P., Xiao, G.-Y., He, K., Yuan, Y. F., Ma, X.-N., & Li, Y. (2014). Effect of sandblasting intensity on microstructures and properties of pure titanium micro-arc oxidation coatings in an optimized composite technique. Applied Surface Science, 292, 204–212. doi:10.1016/j.apsusc.2013.11.115
  • Wang, J.-H., Du, M.-H., Han, F.-Z., & Yang, J. (2014). Effects of the ratio of anodic and cathodic currents on the characteristics of micro-arc oxidation ceramic coatings on Al alloys. Applied Surface Science, 292, 658–664. doi:10.1016/j.apsusc.2013.12.028
  • Zhu, M. H., Cai, Z. B., Lin, X. Z., Ren, P. D., Tan, J., & Zhou, Z. R. (2007). Fretting wear behaviour of ceramic coating prepared by micro-arc oxidation on Al-Si alloy. Wear, 263(1-6), 472–480. doi:10.1016/j.wear.2007.01.050
Year 2022, Volume: 9 Issue: 3, 287 - 298, 30.09.2022
https://doi.org/10.54287/gujsa.1148417

Abstract

Project Number

MF-13.04

References

  • Arslan, E., Totik, Y., Demirci, E. E., Vangolu, Y., Alsaran, A., & Efeoglu, I. (2009). High temperature wear behavior of aluminum oxide layers produced by AC micro arc oxidation. Surface and Coatings Technology, 204(6-7), 829–833. doi:10.1016/j.surfcoat.2009.09.057
  • Das, A., Kamal, M., Das, S. R., Patel, S. K., Panda, A., Rafighi, M., & Biswal, B. B. (2022). Comparative assessment between AlTiN and AlTiSiN coated carbide tools towards machinability improvement of AISI D6 steel in dry hard turning. Proceedings of the Institution of Mechanical Engineers, Part C: Journal of Mechanical Engineering Science, 236(6), 3174-3197. doi:10.1177/09544062211037373
  • Ding, L., Hu, S., Quan, X., & Shen, J. (2018). Effect of Ti on the microstructure evolution and wear behavior of VN alloy/Co-based composite coatings by laser cladding. Journal of Materials Processing Technology, 252(October 2017), 711-719. doi:10.1016/j.jmatprotec.2017.10.042
  • Dudareva, N., & Gallyamova, R. (2019). The Cnfluence of Chemical Composition of Aluminum Alloys on the Quality of Oxide Layers Formed by Microarc Oxidation. Materials Today: Proceedings, 11, 89–94. doi:10.1016/j.matpr.2018.12.112
  • Huang, P., Zhang, Y., Xu, K., & Han, Y. (2004). Surface modification of titanium implant by microarc oxidation and hydrothermal treatment. Journal of Biomedical Materials Research - Part B Applied Biomaterials, 70(2), 187–190. doi:10.1002/jbm.b.30009
  • Li, H.-X., Song, R.-G., & Ji, Z.-G. (2013). Effects of nano-additive TiO2 on performance of micro-arc oxidation coatings formed on 6063 aluminum alloy. Transactions of Nonferrous Metals Society of China (English Edition), 23(2), 406–411. doi:10.1016/S1003-6326(13)62477-2
  • Lin, D. C., Wang, G. X., Srivatsan, T. S., Al-Hajri, M., & Petraroli, M. (2003). Influence of titanium dioxide nanopowder addition on microstructural development and hardness of tin-lead solder. Materials Letters, 57(21), 3193–3198. doi:10.1016/S0167-577X(03)00023-5
  • Ma, X., Jin, S., Wu, R., Ji, Q., Hou, L., Krit, B., & Betsofen, S. (2022a). Influence alloying elements of Al and Y in Mg–Li alloy on the corrosion behavior and wear resistance of microarc oxidation coatings. Surface and Coatings Technology, 432(December 2021). doi:10.1016/j.surfcoat.2021.128042
  • Ma, X., Jin, S., Wu, R., Zhang, S., Hou, L., Krit, B., Betsofen, S., & Liu, B. (2022b). Influence of combined B4C/C particles on the properties of microarc oxidation coatings on Mg-Li alloy. Surface and Coatings Technology, 438(March), 128399. doi:10.1016/j.surfcoat.2022.128399
  • Mu, M., Liang, J., Zhou, X., & Xiao, Q. (2013). One-step preparation of TiO2/MoS2 composite coating on Ti6Al4V alloy by plasma electrolytic oxidation and its tribological properties. Surface and Coatings Technology, 214, 124–130. doi:10.1016/j.surfcoat.2012.10.079
  • Muhaffel, F., Baydogan, M., & Cimenoglu, H. (2021). A study to enhance the mechanical durability of the MAO coating fabricated on the 7075 Al alloy for wear-related high temperature applications. Surface and Coatings Technology, 409(December 2020), 126843. doi:10.1016/j.surfcoat.2021.126843
  • Nie, X., Leyland, A., Song, H. W., Yerokhin, A. L., Dowey, S. J., & Matthews, A. (1999). Thickness effects on the mechanical properties of micro-arc discharge oxide coatings on aluminium alloys. Surface and Coatings Technology, 116–119, 1055–1060. doi:10.1016/S0257-8972(99)00089-4
  • Odabasi, H. K., & Odabasi, A. (2020). Wear and corrosion behavior of Mg-based alloy reinforced with TiC and ZrC particles. Materialpruefung/Materials Testing, 62(12), 1161–1171. doi:10.3139/120.111601
  • Özler, L., Tosun, G., & Özcan, M. E. (2020). Influence of B4C powder reinforcement on coating structure, microhardness and wear in friction surfacing. Materials and Manufacturing Processes, 35(10), 1135–1145. doi:10.1080/10426914.2020.1772480
  • Rafighi, M. (2021). Comparison of Ceramic and Coated Carbide Inserts Performance in Finish Turning of Hardened AISI 420 Stainless Steel. Journal of Polytechnic, 24(3), 1295–1302. doi:10.2339/politeknik.892146
  • Salimiasl, A., & Rafighi, M. (2017). Titreşim ve Kesme Kuvveti Esaslı Takım Aşınmasının Bulanık Mantıkla İzlenmesi ve Tahmini Monitoring and Estimating of Vibration and Cutting Force Based Tool Wear via Fuzzy Logic. Journal of Polytechnic, 20(1), 111–120.
  • Shao, Z. C., Zhang, Q. F., Wang, M., & Yang, L. (2014). Preparation of black coating on AM50 alloys by microarc oxidation (MAO). Materials and Manufacturing Processes, 29(9) 1095-1100. doi:10.1080/10426914.2014.921695
  • Shen, D., Li, G., Guo, C., Zou, J., Cai, J., He, D., Ma, H., & Liu, F. (2013). Microstructure and corrosion behavior of micro-arc oxidation coatingon 6061 aluminum alloy pre-treated by high-temperature oxidation. Applied Surface Science, 287, 451–456. doi:10.1016/j.apsusc.2013.09.178
  • Shokouhfar, M., & Allahkaram, S. R. (2017). Effect of incorporation of nanoparticles with different composition on wear and corrosion behavior of ceramic coatings developed on pure titanium by micro arc oxidation. Surface and Coatings Technology, 309, 767–778. doi:10.1016/j.surfcoat.2016.10.089
  • Şahinoǧlu, A., & Rafighi, M. (2021). Investigation of tool wear, surface roughness, sound intensity, and power consumption during hard turning of AISI 4140 steel using multilayer-coated carbide inserts. Journal of Engineering Research (Kuwait), 9(4B), 377–395. doi:10.36909/jer.8783
  • Tosun, G., Ozler, L., & Ozcan, M. E. (2019). Gradient composite coatings on AA5754 using friction stir process. Surface Engineering, 36(5), 1–9. doi:10.1080/02670844.2019.1665279
  • Wang, H.-Y., Zhu, R.-F., Lu, Y.-P., Xiao, G.-Y., He, K., Yuan, Y. F., Ma, X.-N., & Li, Y. (2014). Effect of sandblasting intensity on microstructures and properties of pure titanium micro-arc oxidation coatings in an optimized composite technique. Applied Surface Science, 292, 204–212. doi:10.1016/j.apsusc.2013.11.115
  • Wang, J.-H., Du, M.-H., Han, F.-Z., & Yang, J. (2014). Effects of the ratio of anodic and cathodic currents on the characteristics of micro-arc oxidation ceramic coatings on Al alloys. Applied Surface Science, 292, 658–664. doi:10.1016/j.apsusc.2013.12.028
  • Zhu, M. H., Cai, Z. B., Lin, X. Z., Ren, P. D., Tan, J., & Zhou, Z. R. (2007). Fretting wear behaviour of ceramic coating prepared by micro-arc oxidation on Al-Si alloy. Wear, 263(1-6), 472–480. doi:10.1016/j.wear.2007.01.050
There are 24 citations in total.

Details

Primary Language English
Journal Section Mechanical Engineering
Authors

Mehmet Erbil Özcan 0000-0003-1641-8279

Latif Özler 0000-0002-0595-153X

Project Number MF-13.04
Publication Date September 30, 2022
Submission Date July 25, 2022
Published in Issue Year 2022 Volume: 9 Issue: 3

Cite

APA Özcan, M. E., & Özler, L. (2022). The Effect of the Parameters on Al 7075 Coated with MAO Method by Adding Nano Ti-Powder. Gazi University Journal of Science Part A: Engineering and Innovation, 9(3), 287-298. https://doi.org/10.54287/gujsa.1148417