Research Article
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Year 2022, , 314 - 321, 31.08.2022
https://doi.org/10.46519/ij3dptdi.1138710

Abstract

References

  • 1. Çakır, A., Nalbant, M., Duran, A., Ulaş, H.B., “AA 7075 Ve AA 6013 “Alüminyum Malzemelere Delik Delme Operasyonu Sürecinde Kesme Parametrelerinin İncelenmesi”, 3. Ulusal Talaşlı İmalat Sempozyumu, Pages 09-18, Ankara, 2012.
  • 2. Çaydaş, U., Çelik, M., “Investigation of the Effects of Cutting Parameters on The Surface Roughness, Tool Temperature and Thrust Force in Drilling of AA 7075-T6 Alloy”, Journal of Polytechnic, Vol.20 Issue 2, Pages 419-425, 2017.
  • 3. Erkan, Ö., Yücel, E., “Optimization and statistical analysis of surface roughness of the drilled hole surfaces on the AA 7075 material”, International Eurasian Conference on Science, Engineering and Technology (EurasianSciEnTech 2018), Pages 788-795, Ankara, 2018.
  • 4. E. Kilickap et. al., “Modeling and optimization of burr height in drilling of Al-7075 using Taguchi method and response surface methodology”, International Journal of Advanced Manufacturing Technology, Vol.49, Pages 911–923, 2010.
  • 5. Ferrer, C.P.,“Optimizing the Strength and SCC Resistance of Aluminium Alloys Used for Refurbishing Aging Aircraft”, U.S.N.A Trident Scholar project report, 2001.
  • 6. Gopalakrishnan, K., Dineshragupathy, S., Elavarasan, M., Gopinath, K., Vignesh, L., “Optimization Of Machining Parameters In Drilling Of Al7075 Alloy Using RSM Methodology”, EPH - International Journal of Science and Engineering, Vol.1 Issue 1, Pages 173-177, 2018.
  • 7. Han, Y.; Samuel, A.M.; Doty, H.W.; Valtierra, S.; Samuel, F.H. “Optimizing the tensile properties of Al-Si-Cu-Mg 319-type alloys: Role of solution heat treatment”, Materials and Design, Vol.58, Pages 426–438, 2014.
  • 8. Heinz, A., Haszler, A., Keidel, C., Moldenhauer, S., Benedictus, R., Miller, W S., “Recent Development in Aluminium Alloys for Aerospace Applications”, Mater. Sci. Eng. A -Structural Materials Properties, Vol.280, Pages 102-107, 2000.
  • 9. Kurt, M., Kaynak, Y., and Bagci, E., “Evaluation of drilled hole quality in Al 2024 alloy”, Int J Adv Manufacturing Technology, Vol.37, Pages 1051–1060, 2008.
  • 10. Kushnoore, S. Noel, D., Kamitkar, N., Satishkumar, M., “Experimental Investigations on Thrust, Torque and Circularity Error in Drilling of Aluminium Alloy (Al6061)”, American Journal of Mechanical and Industrial Engineering, Vol.1, Issue 3, Pages 96-102, 2016.
  • 11. Ogris, E., Wahlen, A., Luchinger, H., Uggowitzer, P.J., “On the silicon spheroidization in Al-Si alloys”, Journal of Light Metals, Vol. 2, Pages 263–269, 2002.
  • 12. Rendigs K H., “Aluminium Structures Used in Aerospace-Status and Prospects”, Journal of Material Science Forum, Vol.242, Pages 11-24, 1997.
  • 13. Sakarya N., Göloğlu C., “Determination of Cutter Path Strategies and Cutting Parameters Effects on Surface Roughness in Pocket Milling by Taguchi Method”, Journal of the Faculty of Engineering and Architecture of Gazi University, Vol.21, Issue 4, Pages 603–611, 2006.
  • 14. Savaşkan M., Taptık Y., Ürgen M., “Deney tasarımı yöntemi ile matkap uçlarında performans optimizasyonu”, İtü dergisi /d mühendislik Vol.3, Issue 6, Pages 117-128, 2004.
  • 15. Sjölander, E.; Seifeddine, S. “Optimisation of solution treatment of cast Al-Si-Cu alloys”, Materials and Design, Vol.31, Pages 44–49, 2010.
  • 16. Smith, W.E., Structure and Properties of Engineering Alloys, Non-Ferrous Alloys, Vol.2, Translation M. Erdoğan, Nobel Dağıtım, 2001.
  • 17. Tillová, E.; Chalupová, M.; Kuchariková, L.; Belan, J.; Závodská, D., “Selection of optimal solution heat treatment of the casting cylinder heads”, MATEC Web Conference, Vol.157, Pages 1-12, 2018.
  • 18. Turgut E., Dikici A., “Optimization of design parameters of co-axial heat exchanger with Taguchi method”, 6th International Advanced Technologies Symposium (IATS’11), Elazığ, Turkey, Pages 278–281, 2011.
  • 19. Wu, YL., Froes F.H, Alvarez A,, Li CG,, Liu J., “Microstructure and Properties of a New Super-High-Strength Al–Zn–Mg–Cu alloy C912”, Materials and Design, Vol.18, Pages 211–215, 1997.
  • 20. Yurdakul, M., Özbay, O., İç, Y. T., “Selection of Aerospace Aluminium Alloys”, Journal of the Faculty of Engineering Architecture of Gazi University, Vol. 17, Issue 2, Pages 1-23, 2002.
  • 21. Zhang, D.L.; Zheng, L.H.; StJohn, D.H., “Effect of a short solution treatment time on microstructure and mechanical properties of modified Al-7wt.%Si-0.3wt.%Mg alloy”, Journal of Light Metals, Vol.2, Pages 27–36, 2002.

EVALUATION OF SURFACE ROUGHNESS IN DRILLING OF AA 7075 T6 PLATE WITH DIFFERENT CUTTING TOOL GEOMETRIES WITH EXPERIMENTAL, STATISTICAL AND DEFORM 3D SIMULATION

Year 2022, , 314 - 321, 31.08.2022
https://doi.org/10.46519/ij3dptdi.1138710

Abstract

The basis of the study is to examine the average surface roughness (Ra) value resulting from drilling AA 7075 T6 plates with drills with different point angles () and under different cutting parameters. However, two different point angles (118° and 135°), three different cutting speeds (Vc) (40, 60 and 80 m/min) and three different feeds (f) (0.04, 0.08 and 0.12 mm/rev) were preferred in the experiments. The effect of cutting and tool geometry parameters on Ra was digitized by performing an ANOVA analysis. It was determined that Ra increased with the increase of Vc,  and f. The parameter with the most significant effect on Ra was Vc with 49.10%, followed by  with 30.52% and f with 13.67%, respectively. In order to examine the reasons for the increase in Ra value more effectively, drilling simulations were carried out under different cutting parameters using Deform 3D software. The simulation estimated temperature, cutting force and damage during drilling. The predicted results and the factors on Ra were revealed. In the experiments carried out with the drill with a tip angle of 135°, it was estimated that the temperature, the temperature, the cutting force and the damage value along the Z-axis were higher than the drill with a tip angle of 118°.

References

  • 1. Çakır, A., Nalbant, M., Duran, A., Ulaş, H.B., “AA 7075 Ve AA 6013 “Alüminyum Malzemelere Delik Delme Operasyonu Sürecinde Kesme Parametrelerinin İncelenmesi”, 3. Ulusal Talaşlı İmalat Sempozyumu, Pages 09-18, Ankara, 2012.
  • 2. Çaydaş, U., Çelik, M., “Investigation of the Effects of Cutting Parameters on The Surface Roughness, Tool Temperature and Thrust Force in Drilling of AA 7075-T6 Alloy”, Journal of Polytechnic, Vol.20 Issue 2, Pages 419-425, 2017.
  • 3. Erkan, Ö., Yücel, E., “Optimization and statistical analysis of surface roughness of the drilled hole surfaces on the AA 7075 material”, International Eurasian Conference on Science, Engineering and Technology (EurasianSciEnTech 2018), Pages 788-795, Ankara, 2018.
  • 4. E. Kilickap et. al., “Modeling and optimization of burr height in drilling of Al-7075 using Taguchi method and response surface methodology”, International Journal of Advanced Manufacturing Technology, Vol.49, Pages 911–923, 2010.
  • 5. Ferrer, C.P.,“Optimizing the Strength and SCC Resistance of Aluminium Alloys Used for Refurbishing Aging Aircraft”, U.S.N.A Trident Scholar project report, 2001.
  • 6. Gopalakrishnan, K., Dineshragupathy, S., Elavarasan, M., Gopinath, K., Vignesh, L., “Optimization Of Machining Parameters In Drilling Of Al7075 Alloy Using RSM Methodology”, EPH - International Journal of Science and Engineering, Vol.1 Issue 1, Pages 173-177, 2018.
  • 7. Han, Y.; Samuel, A.M.; Doty, H.W.; Valtierra, S.; Samuel, F.H. “Optimizing the tensile properties of Al-Si-Cu-Mg 319-type alloys: Role of solution heat treatment”, Materials and Design, Vol.58, Pages 426–438, 2014.
  • 8. Heinz, A., Haszler, A., Keidel, C., Moldenhauer, S., Benedictus, R., Miller, W S., “Recent Development in Aluminium Alloys for Aerospace Applications”, Mater. Sci. Eng. A -Structural Materials Properties, Vol.280, Pages 102-107, 2000.
  • 9. Kurt, M., Kaynak, Y., and Bagci, E., “Evaluation of drilled hole quality in Al 2024 alloy”, Int J Adv Manufacturing Technology, Vol.37, Pages 1051–1060, 2008.
  • 10. Kushnoore, S. Noel, D., Kamitkar, N., Satishkumar, M., “Experimental Investigations on Thrust, Torque and Circularity Error in Drilling of Aluminium Alloy (Al6061)”, American Journal of Mechanical and Industrial Engineering, Vol.1, Issue 3, Pages 96-102, 2016.
  • 11. Ogris, E., Wahlen, A., Luchinger, H., Uggowitzer, P.J., “On the silicon spheroidization in Al-Si alloys”, Journal of Light Metals, Vol. 2, Pages 263–269, 2002.
  • 12. Rendigs K H., “Aluminium Structures Used in Aerospace-Status and Prospects”, Journal of Material Science Forum, Vol.242, Pages 11-24, 1997.
  • 13. Sakarya N., Göloğlu C., “Determination of Cutter Path Strategies and Cutting Parameters Effects on Surface Roughness in Pocket Milling by Taguchi Method”, Journal of the Faculty of Engineering and Architecture of Gazi University, Vol.21, Issue 4, Pages 603–611, 2006.
  • 14. Savaşkan M., Taptık Y., Ürgen M., “Deney tasarımı yöntemi ile matkap uçlarında performans optimizasyonu”, İtü dergisi /d mühendislik Vol.3, Issue 6, Pages 117-128, 2004.
  • 15. Sjölander, E.; Seifeddine, S. “Optimisation of solution treatment of cast Al-Si-Cu alloys”, Materials and Design, Vol.31, Pages 44–49, 2010.
  • 16. Smith, W.E., Structure and Properties of Engineering Alloys, Non-Ferrous Alloys, Vol.2, Translation M. Erdoğan, Nobel Dağıtım, 2001.
  • 17. Tillová, E.; Chalupová, M.; Kuchariková, L.; Belan, J.; Závodská, D., “Selection of optimal solution heat treatment of the casting cylinder heads”, MATEC Web Conference, Vol.157, Pages 1-12, 2018.
  • 18. Turgut E., Dikici A., “Optimization of design parameters of co-axial heat exchanger with Taguchi method”, 6th International Advanced Technologies Symposium (IATS’11), Elazığ, Turkey, Pages 278–281, 2011.
  • 19. Wu, YL., Froes F.H, Alvarez A,, Li CG,, Liu J., “Microstructure and Properties of a New Super-High-Strength Al–Zn–Mg–Cu alloy C912”, Materials and Design, Vol.18, Pages 211–215, 1997.
  • 20. Yurdakul, M., Özbay, O., İç, Y. T., “Selection of Aerospace Aluminium Alloys”, Journal of the Faculty of Engineering Architecture of Gazi University, Vol. 17, Issue 2, Pages 1-23, 2002.
  • 21. Zhang, D.L.; Zheng, L.H.; StJohn, D.H., “Effect of a short solution treatment time on microstructure and mechanical properties of modified Al-7wt.%Si-0.3wt.%Mg alloy”, Journal of Light Metals, Vol.2, Pages 27–36, 2002.
There are 21 citations in total.

Details

Primary Language English
Subjects Mechanical Engineering
Journal Section Research Article
Authors

Ömer Erkan 0000-0002-9428-4299

Publication Date August 31, 2022
Submission Date June 30, 2022
Published in Issue Year 2022

Cite

APA Erkan, Ö. (2022). EVALUATION OF SURFACE ROUGHNESS IN DRILLING OF AA 7075 T6 PLATE WITH DIFFERENT CUTTING TOOL GEOMETRIES WITH EXPERIMENTAL, STATISTICAL AND DEFORM 3D SIMULATION. International Journal of 3D Printing Technologies and Digital Industry, 6(2), 314-321. https://doi.org/10.46519/ij3dptdi.1138710
AMA Erkan Ö. EVALUATION OF SURFACE ROUGHNESS IN DRILLING OF AA 7075 T6 PLATE WITH DIFFERENT CUTTING TOOL GEOMETRIES WITH EXPERIMENTAL, STATISTICAL AND DEFORM 3D SIMULATION. IJ3DPTDI. August 2022;6(2):314-321. doi:10.46519/ij3dptdi.1138710
Chicago Erkan, Ömer. “EVALUATION OF SURFACE ROUGHNESS IN DRILLING OF AA 7075 T6 PLATE WITH DIFFERENT CUTTING TOOL GEOMETRIES WITH EXPERIMENTAL, STATISTICAL AND DEFORM 3D SIMULATION”. International Journal of 3D Printing Technologies and Digital Industry 6, no. 2 (August 2022): 314-21. https://doi.org/10.46519/ij3dptdi.1138710.
EndNote Erkan Ö (August 1, 2022) EVALUATION OF SURFACE ROUGHNESS IN DRILLING OF AA 7075 T6 PLATE WITH DIFFERENT CUTTING TOOL GEOMETRIES WITH EXPERIMENTAL, STATISTICAL AND DEFORM 3D SIMULATION. International Journal of 3D Printing Technologies and Digital Industry 6 2 314–321.
IEEE Ö. Erkan, “EVALUATION OF SURFACE ROUGHNESS IN DRILLING OF AA 7075 T6 PLATE WITH DIFFERENT CUTTING TOOL GEOMETRIES WITH EXPERIMENTAL, STATISTICAL AND DEFORM 3D SIMULATION”, IJ3DPTDI, vol. 6, no. 2, pp. 314–321, 2022, doi: 10.46519/ij3dptdi.1138710.
ISNAD Erkan, Ömer. “EVALUATION OF SURFACE ROUGHNESS IN DRILLING OF AA 7075 T6 PLATE WITH DIFFERENT CUTTING TOOL GEOMETRIES WITH EXPERIMENTAL, STATISTICAL AND DEFORM 3D SIMULATION”. International Journal of 3D Printing Technologies and Digital Industry 6/2 (August 2022), 314-321. https://doi.org/10.46519/ij3dptdi.1138710.
JAMA Erkan Ö. EVALUATION OF SURFACE ROUGHNESS IN DRILLING OF AA 7075 T6 PLATE WITH DIFFERENT CUTTING TOOL GEOMETRIES WITH EXPERIMENTAL, STATISTICAL AND DEFORM 3D SIMULATION. IJ3DPTDI. 2022;6:314–321.
MLA Erkan, Ömer. “EVALUATION OF SURFACE ROUGHNESS IN DRILLING OF AA 7075 T6 PLATE WITH DIFFERENT CUTTING TOOL GEOMETRIES WITH EXPERIMENTAL, STATISTICAL AND DEFORM 3D SIMULATION”. International Journal of 3D Printing Technologies and Digital Industry, vol. 6, no. 2, 2022, pp. 314-21, doi:10.46519/ij3dptdi.1138710.
Vancouver Erkan Ö. EVALUATION OF SURFACE ROUGHNESS IN DRILLING OF AA 7075 T6 PLATE WITH DIFFERENT CUTTING TOOL GEOMETRIES WITH EXPERIMENTAL, STATISTICAL AND DEFORM 3D SIMULATION. IJ3DPTDI. 2022;6(2):314-21.

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