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CONCEPT DESIGN FOR OPTIMIZING MASS PRODUCTION PROCESSES WITH 3D PRINTER IN THE INDUSTRY

Year 2024, , 8 - 19, 30.04.2024
https://doi.org/10.46519/ij3dptdi.1359048

Abstract

This study deals with the conceptual design of three-dimensional (3D) printer technology for process optimization in industrial production. While initially 3D printers were primarily used for rapid prototyping, advancements in technology have transformed them into a new technology for mass production. Within the scope of this study, firstly, investigations were conducted on how Industry 4.0 technologies (internet of things (IoT), smart factories) are utilized on the production line. The first-in, first-out (FIFO) method, which is used in communication between objects (3D printer, industrial robot arm, conveyor belt, and assembly unit), has been elaborated in detail. The aim of this study is to comprehensively address and convey how Industry 4.0 technologies increase production speed and efficiency in mass production processes through the created conceptual design. In the obtained conceptual design, even though the production line has been kept limited, every stage of the production process has been thoroughly explained and examined from start to finish. Within the scope of the study, sample data of the production stages are presented with the sample software called 3D Production and Automation Software (3D MAS), which was developed using the C# programming language on Microsoft Visual Studio Community 2022 IDE. In the next study, efforts can be directed towards expanding the limited production line presented in this work, introducing other Industry 4.0 technologies, and incorporating them into the conceptual design of the production process.

References

  • 1.Sürmen, H. K., “Eklemeli İmalat (3b Baskı): Teknolojiler ve Uygulamalar”, Uludağ Üniversitesi Mühendislik Fakültesi Dergisi, Vol.24, Issue 2, Pages 373-392, 2019.
  • 2. Wong, K. V. and Hernandez, A., “A review of additive manufacturing”, International scholarly research notices, 2012.
  • 3.Bikas, H., Stavropoulos, P. and Chryssolouris, G., Additive Manufacturing Methods and Modelling Approaches: A Critical Review, “The International Journal of Advanced Manufacturing Technology”, Vol. 83, Pages 389-405, 2016.
  • 4.Ngo, T. D., Kashani, A., Imbalzano, G., Nguyen, K. T. and Hui, D., “Additive Manufacturing (3D printing): A Review of Materials, Methods, Applications and Challenges”, Composites Part B: Engineering, Vol.143, Pages 172-196, 2018.
  • 5. Gebhardt, I. A., Rapid prototyping: industrial rapid prototyping system: prototyper: solid ground curing. Cubital: Ra’anana, Israel, 105-109, 2003.
  • 6.Jadhav, T. R., Kamble, N. K. and Padave, P. R., “A Review on Additive Manufacturing for Bio-Implants”, International Journal of Engineering Research & Technology (IJERT), Vol. 8, Issue 11, 2019.
  • 7.Villi, Ö., Villi, O. and Yavuz, H., “Concept Design for Optimizing Mass Production Processes with 3D Printer in the Industry”, Ases III. International Scientific Research Conference, Pages 59-60, Trabzon, Turkey, 2023.
  • 8. Dhanunjayarao, B. N., Naidu, N. S., Kumar, R. S., Phaneendra, Y., Sateesh, B., Olajide, J. L. and Sadiku, E. R., “3D Printing of Fiber Reinforced Polymer Nanocomposites: Additive Manufacturing”., Handbook of Nanomaterials and Nanocomposites for Energy and Environmental Applications, Pages 1-29, 2020.
  • 9. Fabweaver, “Types of 3D Printing : FFF, Most Popular 3D Printer”, https://blog.fabweaver.com/3d-printing-method-fff-most-popular-3d-printer-0, 2 June, 2022.
  • 10.Korkut, V. and Yavuz, H., “Enhancing the tensile properties with minimal mass variation by revealing the effects of parameters in fused filament fabrication process”, Journal of the Brazilian Society of Mechanical Sciences and Engineering, Vol. 42, Issue 10, Pages 525, 2020.
  • 11. Liang, S., Rajora, M., Liu, X., Yue, C., Zou, P. and Wang, L., “Intelligent manufacturing systems: a review”, International Journal of Mechanical Engineering and Robotics Research, Vol. 7, Issue 3, Pages 324-330, 2018.
  • 12.Yıldız, A., “Endüstri 4.0 ve Akıllı Fabrikalar”., Sakarya Üniversitesi Fen Bilimleri Enstitüsü Dergisi, Vol. 22, Issue 2, Pages 546–556, 2018.
  • 13.Moon, Y. and Seol, S. S., “Evaluation of the Theory of the 4 th Industrial Revolution”, Asian Journal of Innovation & Policy, Vol. 6, Issue 3, 2017.
  • 14.Türkel, S. and Yeşilkuş, F., “Dijital Dönüşüm Paradigması: Endüstri 4.0.”, Avrasya Sosyal ve Ekonomi Araştırmaları Dergisi, Vol. 7, Issue 5, Pages 332-346, 2020.
  • 15.Hwang, G., “Challenges for Innovative HRD in the Era of the 4th Industrial Revolution”, Asian Journal of Innovation & Policy, Vol. 8, Issue 2.,2019.
  • 16.Krühn T, Falkenberg S. and Overmeyer L., "Decentralized control for small scaled conveyor modules with cellular automata", IEEE International Conference on Automation and Logistics, Pages 237-242, Hong Kong and Macau, 2010. 17.Uriarte, C., Asphandiar, A., Thamer, H., Benggolo, A. and Freitag, M., “Control strategies for small-scaled conveyor modules enabling highly flexible material flow systems”, Procedia CIRP, Vol. 79, Pages 433-438, 2019.
  • 18.Dogan, N. Ö. and Takci, E., “Process Improvement in a Textile Firm Using Simulation”, Ege Akademic Review, Vol. 15, Issue 2, Pages 185, 2015.
  • 19.Gjeldum, N., Salah, B., Aljinovic, A. and Khan, S., “Utilization of Industry 4.0 related equipment in assembly line balancing procedure”, Processes, Vol. 8, Issue 7, Pages 864, 2020.
  • 20. Burak, G. Ü. L. and Toptaş, E., “Tasarım Süreçlerinde Otomasyon Sistemlerinin Optimizasyonu ve Etkilerinin İncelenmesi”, Avrupa Bilim ve Teknoloji Dergisi, Vol. 28, Pages 1534-1539, 2021.
  • 21.Herbuś, K. and Ociepka, P., “Designing of a technological line in the context of controlling with the use of integration of the virtual controller with the mechatronics concept designer module of the PLM Siemens NX software”, In IOP Conference Series: Materials Science and Engineering, IOP Publishing, Vol. 227, Issue 1, Pages 012057,2017.
  • 22.Parlar, Z., “Conceptual Design Of A Transport Machine For Conveying Ball-Like Material”, Mühendislik Bilimleri ve Tasarım Dergisi, Vol. 10, Issue 4, Pages 1243-1250, 2022.
  • 23.İleri 3D, Creality CR-30 Print Mill Konveyörlü 3D Yazıcı, https://www.ileri3d.com/urun/creality-cr-30-printmill-konveyorlu-3d-yazici, March 1, 2023.
  • 24. Hales, T. C., “The Honeycomb Conjecture”, Discrete & Computational Geometry, Vol. 25, Pages 1-22, 2001.
Year 2024, , 8 - 19, 30.04.2024
https://doi.org/10.46519/ij3dptdi.1359048

Abstract

References

  • 1.Sürmen, H. K., “Eklemeli İmalat (3b Baskı): Teknolojiler ve Uygulamalar”, Uludağ Üniversitesi Mühendislik Fakültesi Dergisi, Vol.24, Issue 2, Pages 373-392, 2019.
  • 2. Wong, K. V. and Hernandez, A., “A review of additive manufacturing”, International scholarly research notices, 2012.
  • 3.Bikas, H., Stavropoulos, P. and Chryssolouris, G., Additive Manufacturing Methods and Modelling Approaches: A Critical Review, “The International Journal of Advanced Manufacturing Technology”, Vol. 83, Pages 389-405, 2016.
  • 4.Ngo, T. D., Kashani, A., Imbalzano, G., Nguyen, K. T. and Hui, D., “Additive Manufacturing (3D printing): A Review of Materials, Methods, Applications and Challenges”, Composites Part B: Engineering, Vol.143, Pages 172-196, 2018.
  • 5. Gebhardt, I. A., Rapid prototyping: industrial rapid prototyping system: prototyper: solid ground curing. Cubital: Ra’anana, Israel, 105-109, 2003.
  • 6.Jadhav, T. R., Kamble, N. K. and Padave, P. R., “A Review on Additive Manufacturing for Bio-Implants”, International Journal of Engineering Research & Technology (IJERT), Vol. 8, Issue 11, 2019.
  • 7.Villi, Ö., Villi, O. and Yavuz, H., “Concept Design for Optimizing Mass Production Processes with 3D Printer in the Industry”, Ases III. International Scientific Research Conference, Pages 59-60, Trabzon, Turkey, 2023.
  • 8. Dhanunjayarao, B. N., Naidu, N. S., Kumar, R. S., Phaneendra, Y., Sateesh, B., Olajide, J. L. and Sadiku, E. R., “3D Printing of Fiber Reinforced Polymer Nanocomposites: Additive Manufacturing”., Handbook of Nanomaterials and Nanocomposites for Energy and Environmental Applications, Pages 1-29, 2020.
  • 9. Fabweaver, “Types of 3D Printing : FFF, Most Popular 3D Printer”, https://blog.fabweaver.com/3d-printing-method-fff-most-popular-3d-printer-0, 2 June, 2022.
  • 10.Korkut, V. and Yavuz, H., “Enhancing the tensile properties with minimal mass variation by revealing the effects of parameters in fused filament fabrication process”, Journal of the Brazilian Society of Mechanical Sciences and Engineering, Vol. 42, Issue 10, Pages 525, 2020.
  • 11. Liang, S., Rajora, M., Liu, X., Yue, C., Zou, P. and Wang, L., “Intelligent manufacturing systems: a review”, International Journal of Mechanical Engineering and Robotics Research, Vol. 7, Issue 3, Pages 324-330, 2018.
  • 12.Yıldız, A., “Endüstri 4.0 ve Akıllı Fabrikalar”., Sakarya Üniversitesi Fen Bilimleri Enstitüsü Dergisi, Vol. 22, Issue 2, Pages 546–556, 2018.
  • 13.Moon, Y. and Seol, S. S., “Evaluation of the Theory of the 4 th Industrial Revolution”, Asian Journal of Innovation & Policy, Vol. 6, Issue 3, 2017.
  • 14.Türkel, S. and Yeşilkuş, F., “Dijital Dönüşüm Paradigması: Endüstri 4.0.”, Avrasya Sosyal ve Ekonomi Araştırmaları Dergisi, Vol. 7, Issue 5, Pages 332-346, 2020.
  • 15.Hwang, G., “Challenges for Innovative HRD in the Era of the 4th Industrial Revolution”, Asian Journal of Innovation & Policy, Vol. 8, Issue 2.,2019.
  • 16.Krühn T, Falkenberg S. and Overmeyer L., "Decentralized control for small scaled conveyor modules with cellular automata", IEEE International Conference on Automation and Logistics, Pages 237-242, Hong Kong and Macau, 2010. 17.Uriarte, C., Asphandiar, A., Thamer, H., Benggolo, A. and Freitag, M., “Control strategies for small-scaled conveyor modules enabling highly flexible material flow systems”, Procedia CIRP, Vol. 79, Pages 433-438, 2019.
  • 18.Dogan, N. Ö. and Takci, E., “Process Improvement in a Textile Firm Using Simulation”, Ege Akademic Review, Vol. 15, Issue 2, Pages 185, 2015.
  • 19.Gjeldum, N., Salah, B., Aljinovic, A. and Khan, S., “Utilization of Industry 4.0 related equipment in assembly line balancing procedure”, Processes, Vol. 8, Issue 7, Pages 864, 2020.
  • 20. Burak, G. Ü. L. and Toptaş, E., “Tasarım Süreçlerinde Otomasyon Sistemlerinin Optimizasyonu ve Etkilerinin İncelenmesi”, Avrupa Bilim ve Teknoloji Dergisi, Vol. 28, Pages 1534-1539, 2021.
  • 21.Herbuś, K. and Ociepka, P., “Designing of a technological line in the context of controlling with the use of integration of the virtual controller with the mechatronics concept designer module of the PLM Siemens NX software”, In IOP Conference Series: Materials Science and Engineering, IOP Publishing, Vol. 227, Issue 1, Pages 012057,2017.
  • 22.Parlar, Z., “Conceptual Design Of A Transport Machine For Conveying Ball-Like Material”, Mühendislik Bilimleri ve Tasarım Dergisi, Vol. 10, Issue 4, Pages 1243-1250, 2022.
  • 23.İleri 3D, Creality CR-30 Print Mill Konveyörlü 3D Yazıcı, https://www.ileri3d.com/urun/creality-cr-30-printmill-konveyorlu-3d-yazici, March 1, 2023.
  • 24. Hales, T. C., “The Honeycomb Conjecture”, Discrete & Computational Geometry, Vol. 25, Pages 1-22, 2001.
There are 23 citations in total.

Details

Primary Language English
Subjects Software Engineering (Other), Mechanical Engineering (Other)
Journal Section Research Article
Authors

Özge Villi 0000-0001-7683-0324

Osman Villi 0000-0002-8174-409X

Hakan Yavuz 0000-0002-6166-0921

Early Pub Date April 26, 2024
Publication Date April 30, 2024
Submission Date September 12, 2023
Published in Issue Year 2024

Cite

APA Villi, Ö., Villi, O., & Yavuz, H. (2024). CONCEPT DESIGN FOR OPTIMIZING MASS PRODUCTION PROCESSES WITH 3D PRINTER IN THE INDUSTRY. International Journal of 3D Printing Technologies and Digital Industry, 8(1), 8-19. https://doi.org/10.46519/ij3dptdi.1359048
AMA Villi Ö, Villi O, Yavuz H. CONCEPT DESIGN FOR OPTIMIZING MASS PRODUCTION PROCESSES WITH 3D PRINTER IN THE INDUSTRY. IJ3DPTDI. April 2024;8(1):8-19. doi:10.46519/ij3dptdi.1359048
Chicago Villi, Özge, Osman Villi, and Hakan Yavuz. “CONCEPT DESIGN FOR OPTIMIZING MASS PRODUCTION PROCESSES WITH 3D PRINTER IN THE INDUSTRY”. International Journal of 3D Printing Technologies and Digital Industry 8, no. 1 (April 2024): 8-19. https://doi.org/10.46519/ij3dptdi.1359048.
EndNote Villi Ö, Villi O, Yavuz H (April 1, 2024) CONCEPT DESIGN FOR OPTIMIZING MASS PRODUCTION PROCESSES WITH 3D PRINTER IN THE INDUSTRY. International Journal of 3D Printing Technologies and Digital Industry 8 1 8–19.
IEEE Ö. Villi, O. Villi, and H. Yavuz, “CONCEPT DESIGN FOR OPTIMIZING MASS PRODUCTION PROCESSES WITH 3D PRINTER IN THE INDUSTRY”, IJ3DPTDI, vol. 8, no. 1, pp. 8–19, 2024, doi: 10.46519/ij3dptdi.1359048.
ISNAD Villi, Özge et al. “CONCEPT DESIGN FOR OPTIMIZING MASS PRODUCTION PROCESSES WITH 3D PRINTER IN THE INDUSTRY”. International Journal of 3D Printing Technologies and Digital Industry 8/1 (April 2024), 8-19. https://doi.org/10.46519/ij3dptdi.1359048.
JAMA Villi Ö, Villi O, Yavuz H. CONCEPT DESIGN FOR OPTIMIZING MASS PRODUCTION PROCESSES WITH 3D PRINTER IN THE INDUSTRY. IJ3DPTDI. 2024;8:8–19.
MLA Villi, Özge et al. “CONCEPT DESIGN FOR OPTIMIZING MASS PRODUCTION PROCESSES WITH 3D PRINTER IN THE INDUSTRY”. International Journal of 3D Printing Technologies and Digital Industry, vol. 8, no. 1, 2024, pp. 8-19, doi:10.46519/ij3dptdi.1359048.
Vancouver Villi Ö, Villi O, Yavuz H. CONCEPT DESIGN FOR OPTIMIZING MASS PRODUCTION PROCESSES WITH 3D PRINTER IN THE INDUSTRY. IJ3DPTDI. 2024;8(1):8-19.

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