Year 2023,
, 478 - 484, 31.12.2023
Ahmet Dayanç
,
Melih Canlıdinç
,
Feridun Karakoç
References
- 1. C. Sun and G. Shang, "Application of technology of additive manufacturing in radiators and heat exchangers", Journal of Power and Energy Engineering, Vol. 10, Issue 11, Pages 35-44, 2022.
- 2. S. Lahiri and N. Khalfe, "Improve shell and tube heat exchangers design by hybrid differential evolution and ant colony optimization technique", Asia-Pacific Journal of Chemical Engineering, Vol. 9, Issue 3, Pages 431-448, 2013.
- 3. A. Arisoy, H. Yasar, T. Engin, & E. Buyukkaya, "Optimization and cfd analysis of a shell-and-tube heat exchanger with a multi segmental baffle", Thermal Science, Vol. 26, Issue 1 Part A, Pages 1-12, 2022.
- 4. A. Nahes, M. Bagajewicz, & A. Costa, "Design optimization of double-pipe heat exchangers using a discretized model", Industrial &Amp; Engineering Chemistry Research, Vol. 60, Issue 48, Pages 17611-17625, 2021.
- 5. J. Song, M. Xu, & L. Cheng, "Theoretical analysis of a method for segmented heat exchanger design", Chinese Science Bulletin, Vol. 56, Issue 20, Pages 2179-2184, 2011.
- 6. S. Kazi, M. Short, & L. Biegler, "Heat exchanger network synthesis with detailed exchanger designs: part 1. a discretized differential algebraic equation model for shell and tube heat exchanger design", AIChE Journal, Vol. 67, Issue 1, 2020.
- 7. H. Jalghaf, A. Askar, H. Ghafil, E. Kovács, & K. Jármai, "Comparative study of different meta-heuristics on optimal design of a heat exchanger", Pollack Periodica, Vol. 18, Issue 2, Pages 119-124, 2023.
- 8. S. Bari and S. Hossain, "Design and optimization of compact heat exchangers to be retrofitted into a vehicle for heat recovery from a diesel engine", Procedia Engineering, Vol. 105, Pages 472-479, 2015.
- 9. G. Wang, Y. Gu, L. Zhao, M. Maroto-Valer, G. Zeng, Z. Tanget al., "Experimental and numerical investigation of fractal-tree-like heat exchanger manufactured by 3d printing", Chemical Engineering Science, Vol. 195, Pages 250-261, 2019.
- 10. G. Kailkhura, R. Mandel, A. Shooshtari, & M. Ohadi, "Numerical and experimental study of a novel additively manufactured metal-polymer composite heat-exchanger for liquid cooling electronics", Energies, Vol. 15, Issue 2, Pages 598,
- 11. A. Vafadar, F. Guzzomi, & K. Hayward, "Experimental investigation and comparison of the thermal performance of additively and conventionally manufactured heat exchangers", Metals, Vol. 11, Issue 4, Pages 574, 2021.
- 12. S. Chekurov, J. Kajaste, K. Saari, H. Kauranne, M. Pietola, & J. Partanen, "Additively manufactured high-performance counterflow heat exchanger", Progress in Additive Manufacturing, Vol. 4, Issue 1, Pages 55-61, 2018.
- 13. K. Yeranee and Y. Rao, "Turbulent flow and heat transfer enhancement for turbine blade trailing edge cooling with gyroid-type triply periodic minimal surfaces", Journal of Engineering for Gas Turbines and Power, Vol. 145, Issue 7, 2023.
- 14. L. Wallat, PAGES Altschuh, M. Reder, B. Nestler, & F. Poehler, "Computational design and characterisation of gyroid structures with different gradient functions for porosity adjustment", Materials, Vol. 15, Issue 10, Pages 3730, 2022.
- 15. nTopology Software, “Heat exchanger design with additive manufacturing”, [article in English], https://www.ntop.com/resources/blog/heat-exchanger-design-with-additive-manufacturing/ September 23, 2023.
- 16. nTop, “How to shell any 3D body without errors in nTop”, [article in English],
https://www.ntop.com/resources/videos/how-to-shell-any-3d-body-without-errors-in-ntopology/, November 11, 2023
- 17. nTopology, “nTopology 3.38 - What's New?”, [article in English], https://support.ntop.com/hc/en-us/articles/12105373727123-nTopology-3-38-What-s-New-, November 5, 2023
- 18. nTop, “What equations are used to create the TPMS types?”, [article in English],
https://support.ntop.com/hc/en-us/articles/360053267814-What-equations-are-used-to-create-the-TPMS-types-, October 30, 2023
AN INNOVATIVE METHODOLOGY TO DESIGN GYROID HEAT EXCHANGERS FOR METAL ADDITIVE MANUFACTURING
Year 2023,
, 478 - 484, 31.12.2023
Ahmet Dayanç
,
Melih Canlıdinç
,
Feridun Karakoç
Abstract
This study demonstrates an innovative approach to the automatic design of compact gyroid heat exchangers using the advanced engineering software nTopology, which is based on implicit modeling technology. The aim is to provide a modern enhancement to traditional 'Shell and Tube' type heat exchangers. Utilizing functions in implicit modeling and parametric design features, complex internal gyroid structures can be used as an alternative heat transfer interface in 'Shell and Tube' type heat exchangers. The most striking aspect of the methodology is its ability to fully automate the design process. By consolidating specific parameters into a single function block and entering scalar values, a fast and flexible workflow is activated, automatically generating the final geometry. Gyroid structures with high thermal performance and fluid dynamics are automatically adapted for various volumes and geometries. These structures can improve the overall efficiency of heat exchangers and offer significant advantages, especially in specialized application areas such as aerospace and space industries. In the design and sizing process of the gyroid heat exchanger, if manufacturing is planned, it is necessary to pay attention to the design principles for metal additive manufacturing. In conclusion, this study demonstrates that the advanced engineering software known as nTopology can create a synergistic effect in the rapid and easy design of gyroid heat exchangers and in establishing the automation of the design process.
Thanks
We would like to extend our gratitude to nTopology for the software license, and to Kutahya Dumlupinar University as well as the Head of the Mechanical Engineering Department, Prof. Dr. Ramazan KÖSE, for the opportunities provided.
References
- 1. C. Sun and G. Shang, "Application of technology of additive manufacturing in radiators and heat exchangers", Journal of Power and Energy Engineering, Vol. 10, Issue 11, Pages 35-44, 2022.
- 2. S. Lahiri and N. Khalfe, "Improve shell and tube heat exchangers design by hybrid differential evolution and ant colony optimization technique", Asia-Pacific Journal of Chemical Engineering, Vol. 9, Issue 3, Pages 431-448, 2013.
- 3. A. Arisoy, H. Yasar, T. Engin, & E. Buyukkaya, "Optimization and cfd analysis of a shell-and-tube heat exchanger with a multi segmental baffle", Thermal Science, Vol. 26, Issue 1 Part A, Pages 1-12, 2022.
- 4. A. Nahes, M. Bagajewicz, & A. Costa, "Design optimization of double-pipe heat exchangers using a discretized model", Industrial &Amp; Engineering Chemistry Research, Vol. 60, Issue 48, Pages 17611-17625, 2021.
- 5. J. Song, M. Xu, & L. Cheng, "Theoretical analysis of a method for segmented heat exchanger design", Chinese Science Bulletin, Vol. 56, Issue 20, Pages 2179-2184, 2011.
- 6. S. Kazi, M. Short, & L. Biegler, "Heat exchanger network synthesis with detailed exchanger designs: part 1. a discretized differential algebraic equation model for shell and tube heat exchanger design", AIChE Journal, Vol. 67, Issue 1, 2020.
- 7. H. Jalghaf, A. Askar, H. Ghafil, E. Kovács, & K. Jármai, "Comparative study of different meta-heuristics on optimal design of a heat exchanger", Pollack Periodica, Vol. 18, Issue 2, Pages 119-124, 2023.
- 8. S. Bari and S. Hossain, "Design and optimization of compact heat exchangers to be retrofitted into a vehicle for heat recovery from a diesel engine", Procedia Engineering, Vol. 105, Pages 472-479, 2015.
- 9. G. Wang, Y. Gu, L. Zhao, M. Maroto-Valer, G. Zeng, Z. Tanget al., "Experimental and numerical investigation of fractal-tree-like heat exchanger manufactured by 3d printing", Chemical Engineering Science, Vol. 195, Pages 250-261, 2019.
- 10. G. Kailkhura, R. Mandel, A. Shooshtari, & M. Ohadi, "Numerical and experimental study of a novel additively manufactured metal-polymer composite heat-exchanger for liquid cooling electronics", Energies, Vol. 15, Issue 2, Pages 598,
- 11. A. Vafadar, F. Guzzomi, & K. Hayward, "Experimental investigation and comparison of the thermal performance of additively and conventionally manufactured heat exchangers", Metals, Vol. 11, Issue 4, Pages 574, 2021.
- 12. S. Chekurov, J. Kajaste, K. Saari, H. Kauranne, M. Pietola, & J. Partanen, "Additively manufactured high-performance counterflow heat exchanger", Progress in Additive Manufacturing, Vol. 4, Issue 1, Pages 55-61, 2018.
- 13. K. Yeranee and Y. Rao, "Turbulent flow and heat transfer enhancement for turbine blade trailing edge cooling with gyroid-type triply periodic minimal surfaces", Journal of Engineering for Gas Turbines and Power, Vol. 145, Issue 7, 2023.
- 14. L. Wallat, PAGES Altschuh, M. Reder, B. Nestler, & F. Poehler, "Computational design and characterisation of gyroid structures with different gradient functions for porosity adjustment", Materials, Vol. 15, Issue 10, Pages 3730, 2022.
- 15. nTopology Software, “Heat exchanger design with additive manufacturing”, [article in English], https://www.ntop.com/resources/blog/heat-exchanger-design-with-additive-manufacturing/ September 23, 2023.
- 16. nTop, “How to shell any 3D body without errors in nTop”, [article in English],
https://www.ntop.com/resources/videos/how-to-shell-any-3d-body-without-errors-in-ntopology/, November 11, 2023
- 17. nTopology, “nTopology 3.38 - What's New?”, [article in English], https://support.ntop.com/hc/en-us/articles/12105373727123-nTopology-3-38-What-s-New-, November 5, 2023
- 18. nTop, “What equations are used to create the TPMS types?”, [article in English],
https://support.ntop.com/hc/en-us/articles/360053267814-What-equations-are-used-to-create-the-TPMS-types-, October 30, 2023