Research Article
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Year 2022, Volume: 6 Issue: 3, 392 - 398, 31.12.2022
https://doi.org/10.46519/ij3dptdi.1132387

Abstract

References

  • 1. Begüm, E., “Kanola yağından kudret narı yağ asitleri ile yapılandırılmış yağ üretimi ve reaksiyon koşullarının optimizasyonu”, Yüksek Lisans Tezi, İstanbul Teknik Üniversitesi, İstanbul, 2009.
  • 2. Belluco, W. and Chiffre, L.D., “Performance evaluation of vegetable-based oils in drilling austenitic stainless steel”, Journal of Materials Processing Technology, Vol. 148, Pages 171–176, 2004.
  • 3. Birova, A., Pavloviova, A. and Cvengro, J., “Lubricating oils based on chemically modified vegetable oils”, Journal of Synthetic Lubrication, Vol.4, Pages 289-291, 2006.
  • 4. Coromant, S., “Modern metalcutting-a practical handbook”, Pages 171-175, Co. Inc., Sweden, 1997.
  • 5. Çakır, A., Yağmur, S., Kavak, N., Küçüktürk, G. and Şeker, U., “The effect of minimum quantity lubrication under different parameters in the turning of AA7075 and AA2024 aluminium alloys”, International Journal of Advanced Manufacturing Technology, Vol. 84, Pages 215-221,2016.
  • 6. Emel, K., “Ayçiçek asidik yağının enzimatik esterleşmesi ile yağ asidi esterlerinin üretimi”, Yüksek Lisans Tezi, İstanbul Teknik Üniversitesi, İstanbul, 2006.
  • 7. Jacob, J., Mrinal, B. and Peter, C.R., “Emulsions containing vegetable oils for cutting fluid application”, Colloids and Surfaces A: Physicochem. Eng. Aspects, Vol. 237, Pages 141–150, 2004.
  • 8. Julieb, Z., Andres, F., Kimf, H., Steven, J., “Design of hard water stable emulsifier systems for petroleumand bio-based semi-synthetic metalworking fluids”, Environmental Science Technology, Vol. 37, Pages 278-288, 2003.
  • 9. Karahan, M., “Ham soya yagından metal kesme sıvı eldesi ve karakterizasyonu”, Yüksek Lisans Tezi, Gebze Yüksek Teknoloji Üniversitesi, Kocaeli, 2010.
  • 10. Sarıkaya, M. and Güllü, A., “Taguchi design and response surface methodology based analysis of machining parameters in CNC turning under MQL.”, Journal of Cleaner Production, Vol. 65, Pages 604-616, 2014.
  • 11. Shashidhara, Y.M. and Jayaram, S.R., “Vegetable oils as apotential cutting fluid”, Lubrication Engineering, Vol. 54, Pages 31-34, 2010.
  • 12. Sandvik, https://www.sandvik.coromant.com/tr -tr/knowledge/general-turning/pages/how-to-apply-coolant-and-cutting-fluid-in-turning.aspx, May 8, 2022.
  • 13. Yıldırım, Ç.V., Kıvak, T. and Erzincanlı, F., “Minimum Miktarda Yağlama Tekniğinin Tornalama ve Frezeleme İşlemlerindeki Uygulamaları Üzerine Bir Derleme” 2. Uluslararası Demir Çelik Sempozyumu (IISS’15), Pages 138-145, Karabük, 2015.
  • 14. Xavior, M.A. and Adithan, M., “Determining the influence of cutting fluids on tool wear and surface roughness during turning of AISI 304 austenitic stainless steel”, Journal of Materials Processing Technology, Vol. 209, Pages 90–99, 2009.
  • 15. Akkoyun, F., Ercetin, A., Aslantas, K., Pimenov D.Y, Giasin, K., Lakshmikanthan, A., et al., “Measurement of Micro Burr and Slot Widths through Image Processing”, Comparison of Manual and Automated Measurements in Micro-Milling. Sensors, Vol. 21, Pages 32, 2021.
  • 16. Çevik, Z.A., Özsoy, K., Erçetin, A., “The Effect of Machining Processes on the Physical and Surface Morphology of Ti6al4v Specimens Produced Through Powder Bed Fusion Additive Manufacturing.”, Int. J. 3D Print Technol Digit Ind., Vol. 5, Pages 187–94, 2021.
  • 17. Blser, https://abplanalp.uz/en/b-cool-655.html, May 9, 2022.

EFFECTS OF VARIOUS VEGETABLE OIL AND WATER MIXTURES USED AS CUTTING FLUIDS ON TOOL WEAR AND SURFACE ROUGHNESS

Year 2022, Volume: 6 Issue: 3, 392 - 398, 31.12.2022
https://doi.org/10.46519/ij3dptdi.1132387

Abstract

In the study, various vegetable oil and water mixtures were used as cutting fluid to be tested in machining. These fluids have been used as an alternative to cutting fluids made from synthetic and semi-synthetic oils, which have harmful effects on nature and humans, and their performance has been investigated. As vegetable oil, Soy, Sunflower and Canola oils were mixed with water each and separate cutting fluids were obtained. Vegetable oil and water were mixed at 7 % and 93 %, respectively, and turned into a homogeneous liquid. Dry cutting and commercial cutting fluid using for cutting was also performed in comparison turning. In the study, AISI 4140 steel was processed on a CNC turning machine using an uncoated carbide insert. In all experiments, the cutting speed was kept constant as 200 m/min, the feed rate as 0,2 mm/rev, and the depth of cut at 1 mm. Cutting fluids were used in two different ways in experiments as liquid and 4 bar pressure spraying. As a result of the experiments, tool wear and surface roughness values were studied. The best results in all processing terms have been found in experiments with pressurized spraying of a mixture of canola oil and water. The surface roughness value was measured as 1,35 μm and the tool wear value was measured as 0,13 mm. The worst values were obtained in experiments carried out under dry cutting condition. Surface roughness value was measured as 2,31 μm and tool wear value was measured as 0,24 mm.

References

  • 1. Begüm, E., “Kanola yağından kudret narı yağ asitleri ile yapılandırılmış yağ üretimi ve reaksiyon koşullarının optimizasyonu”, Yüksek Lisans Tezi, İstanbul Teknik Üniversitesi, İstanbul, 2009.
  • 2. Belluco, W. and Chiffre, L.D., “Performance evaluation of vegetable-based oils in drilling austenitic stainless steel”, Journal of Materials Processing Technology, Vol. 148, Pages 171–176, 2004.
  • 3. Birova, A., Pavloviova, A. and Cvengro, J., “Lubricating oils based on chemically modified vegetable oils”, Journal of Synthetic Lubrication, Vol.4, Pages 289-291, 2006.
  • 4. Coromant, S., “Modern metalcutting-a practical handbook”, Pages 171-175, Co. Inc., Sweden, 1997.
  • 5. Çakır, A., Yağmur, S., Kavak, N., Küçüktürk, G. and Şeker, U., “The effect of minimum quantity lubrication under different parameters in the turning of AA7075 and AA2024 aluminium alloys”, International Journal of Advanced Manufacturing Technology, Vol. 84, Pages 215-221,2016.
  • 6. Emel, K., “Ayçiçek asidik yağının enzimatik esterleşmesi ile yağ asidi esterlerinin üretimi”, Yüksek Lisans Tezi, İstanbul Teknik Üniversitesi, İstanbul, 2006.
  • 7. Jacob, J., Mrinal, B. and Peter, C.R., “Emulsions containing vegetable oils for cutting fluid application”, Colloids and Surfaces A: Physicochem. Eng. Aspects, Vol. 237, Pages 141–150, 2004.
  • 8. Julieb, Z., Andres, F., Kimf, H., Steven, J., “Design of hard water stable emulsifier systems for petroleumand bio-based semi-synthetic metalworking fluids”, Environmental Science Technology, Vol. 37, Pages 278-288, 2003.
  • 9. Karahan, M., “Ham soya yagından metal kesme sıvı eldesi ve karakterizasyonu”, Yüksek Lisans Tezi, Gebze Yüksek Teknoloji Üniversitesi, Kocaeli, 2010.
  • 10. Sarıkaya, M. and Güllü, A., “Taguchi design and response surface methodology based analysis of machining parameters in CNC turning under MQL.”, Journal of Cleaner Production, Vol. 65, Pages 604-616, 2014.
  • 11. Shashidhara, Y.M. and Jayaram, S.R., “Vegetable oils as apotential cutting fluid”, Lubrication Engineering, Vol. 54, Pages 31-34, 2010.
  • 12. Sandvik, https://www.sandvik.coromant.com/tr -tr/knowledge/general-turning/pages/how-to-apply-coolant-and-cutting-fluid-in-turning.aspx, May 8, 2022.
  • 13. Yıldırım, Ç.V., Kıvak, T. and Erzincanlı, F., “Minimum Miktarda Yağlama Tekniğinin Tornalama ve Frezeleme İşlemlerindeki Uygulamaları Üzerine Bir Derleme” 2. Uluslararası Demir Çelik Sempozyumu (IISS’15), Pages 138-145, Karabük, 2015.
  • 14. Xavior, M.A. and Adithan, M., “Determining the influence of cutting fluids on tool wear and surface roughness during turning of AISI 304 austenitic stainless steel”, Journal of Materials Processing Technology, Vol. 209, Pages 90–99, 2009.
  • 15. Akkoyun, F., Ercetin, A., Aslantas, K., Pimenov D.Y, Giasin, K., Lakshmikanthan, A., et al., “Measurement of Micro Burr and Slot Widths through Image Processing”, Comparison of Manual and Automated Measurements in Micro-Milling. Sensors, Vol. 21, Pages 32, 2021.
  • 16. Çevik, Z.A., Özsoy, K., Erçetin, A., “The Effect of Machining Processes on the Physical and Surface Morphology of Ti6al4v Specimens Produced Through Powder Bed Fusion Additive Manufacturing.”, Int. J. 3D Print Technol Digit Ind., Vol. 5, Pages 187–94, 2021.
  • 17. Blser, https://abplanalp.uz/en/b-cool-655.html, May 9, 2022.
There are 17 citations in total.

Details

Primary Language English
Subjects Mechanical Engineering
Journal Section Research Article
Authors

Selim Bacak 0000-0002-9640-2893

Ömer Karabıyık 0000-0002-7871-405X

Early Pub Date October 14, 2022
Publication Date December 31, 2022
Submission Date June 17, 2022
Published in Issue Year 2022 Volume: 6 Issue: 3

Cite

APA Bacak, S., & Karabıyık, Ö. (2022). EFFECTS OF VARIOUS VEGETABLE OIL AND WATER MIXTURES USED AS CUTTING FLUIDS ON TOOL WEAR AND SURFACE ROUGHNESS. International Journal of 3D Printing Technologies and Digital Industry, 6(3), 392-398. https://doi.org/10.46519/ij3dptdi.1132387
AMA Bacak S, Karabıyık Ö. EFFECTS OF VARIOUS VEGETABLE OIL AND WATER MIXTURES USED AS CUTTING FLUIDS ON TOOL WEAR AND SURFACE ROUGHNESS. IJ3DPTDI. December 2022;6(3):392-398. doi:10.46519/ij3dptdi.1132387
Chicago Bacak, Selim, and Ömer Karabıyık. “EFFECTS OF VARIOUS VEGETABLE OIL AND WATER MIXTURES USED AS CUTTING FLUIDS ON TOOL WEAR AND SURFACE ROUGHNESS”. International Journal of 3D Printing Technologies and Digital Industry 6, no. 3 (December 2022): 392-98. https://doi.org/10.46519/ij3dptdi.1132387.
EndNote Bacak S, Karabıyık Ö (December 1, 2022) EFFECTS OF VARIOUS VEGETABLE OIL AND WATER MIXTURES USED AS CUTTING FLUIDS ON TOOL WEAR AND SURFACE ROUGHNESS. International Journal of 3D Printing Technologies and Digital Industry 6 3 392–398.
IEEE S. Bacak and Ö. Karabıyık, “EFFECTS OF VARIOUS VEGETABLE OIL AND WATER MIXTURES USED AS CUTTING FLUIDS ON TOOL WEAR AND SURFACE ROUGHNESS”, IJ3DPTDI, vol. 6, no. 3, pp. 392–398, 2022, doi: 10.46519/ij3dptdi.1132387.
ISNAD Bacak, Selim - Karabıyık, Ömer. “EFFECTS OF VARIOUS VEGETABLE OIL AND WATER MIXTURES USED AS CUTTING FLUIDS ON TOOL WEAR AND SURFACE ROUGHNESS”. International Journal of 3D Printing Technologies and Digital Industry 6/3 (December 2022), 392-398. https://doi.org/10.46519/ij3dptdi.1132387.
JAMA Bacak S, Karabıyık Ö. EFFECTS OF VARIOUS VEGETABLE OIL AND WATER MIXTURES USED AS CUTTING FLUIDS ON TOOL WEAR AND SURFACE ROUGHNESS. IJ3DPTDI. 2022;6:392–398.
MLA Bacak, Selim and Ömer Karabıyık. “EFFECTS OF VARIOUS VEGETABLE OIL AND WATER MIXTURES USED AS CUTTING FLUIDS ON TOOL WEAR AND SURFACE ROUGHNESS”. International Journal of 3D Printing Technologies and Digital Industry, vol. 6, no. 3, 2022, pp. 392-8, doi:10.46519/ij3dptdi.1132387.
Vancouver Bacak S, Karabıyık Ö. EFFECTS OF VARIOUS VEGETABLE OIL AND WATER MIXTURES USED AS CUTTING FLUIDS ON TOOL WEAR AND SURFACE ROUGHNESS. IJ3DPTDI. 2022;6(3):392-8.

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