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INVESTIGATION OF MECHANICAL PROPERTIES OF SAND CASTING MOLDS PRODUCED BY BINDER JETTING 3D PRINTER

Year 2023, Volume: 7 Issue: 2, 142 - 149, 31.08.2023
https://doi.org/10.46519/ij3dptdi.1222613

Abstract

The use of the additive manufacturing method in the casting industry is increasing day by day. The production of reverse angled and complex shaped casting parts, which cannot be produced with the classical modeling technique, can also be produced very easily with this method. On the other hand, it is very fast, especially in terms of rapid production of prototype castings, which can be directly molded without the need for model production. In this study, a 3D Printer with binder jet was designed and produced firstly. 3D Printer; It consists of 3 parts, the main chassis, the sand spreader and the spraying part. In this printer, which was produced afterwards, sand molds were produced with different nozzle advance speeds, different catalyst ratios and sand grain sizes. The consumables used in the production of sand molds are silica sand, furan resin and catalyst. The mechanical properties of the produced samples were determined by performing compression and gas permeability tests. Afterwards, it was determined which of the produced samples were more suitable for a sand casting mold by comparing the results obtained from similar studies in the literature. In this study, a new printer was designed with direct spray technique without using cartridges and preliminary studies were carried out successfully.

Supporting Institution

Necmettin Erbakan Üniversitesi Bilimsel Araştırma Projeleri(BAP) Koordinatörlüğü

Project Number

211419001

Thanks

211419001 proje numaralı bu çalışma, Necmettin Erbakan Üniversitesi Bilimsel Araştırma Projeleri(BAP) Koordinatörlüğü tarafından desteklenmiştir.

References

  • 1. Güler B., Çetinkaya K., “Endüstriyel boyutlu çift başlı Kartezyen tipi üç boyutlu yazıcı tasarımı ve prototip üretimi”, International Journal of 3D Printing Technologies and Digital Industry, Vol. 2, Issue 1, Pages 11-22, 2018.
  • 2. Standard Terminology for Additive Manufacturing–General Principles–Terminology, ISO/ASTM 52900:2015(E).
  • 3. Karagöz İ., Danış Bekdemir A., Tuna Ö., “3B yazıcı teknolojilerindeki kullanılan yöntemler ve gelişmeler üzerine bir derleme”, Düzce Üniversitesi Bilim ve Teknoloji Dergisi, Vol. 9, Issue 4, Pages 1186-1213, 2021.
  • 4. Ulkir, O., Ertugrul, I., Akkus, N., Özer, S., “Production of piezoelectric cantilever using MEMS-based layered manufacturing technology”, Optik, Vol. 273, Pages 170472, 2023.
  • 5. Can A., Aslan İ., “Katmanlı üretim ile elde üretilmiş kum döküm kalıpların incelenmesi”, Düzce Üniversitesi Bilim ve Teknoloji Dergisi, Vol. 6, Issue 4, Pages 1269-1282, 2018.
  • 7. Sand casting, https://www.voxeljet.com/3dprinting-solution/sand-casting/ , June 15, 2022.
  • 8. Guo, Z., Shan, Z., Liu, F., Du, D., Zhao, M., “Experimental investigation on the performance and mesostructure of multi-material composite 3Dprinted sand mold”, Rapid Prototyp. J., Vol. 26, Issue 2, Pages 309–318, 2019.
  • 9. Khandelwal H., Ravi B., “Effect of molding parameters on chemically bonded sand mold properties”, Journal of Manufacturing Processes, Vol. 22, Pages 127–133, 2016.
  • 10. Motoyama Y., Inoue Y., Saito G.,Yoshida M.,. “A verification of the thermal stress analysis, including the furan sand mold, used to predict the thermal stress in castings”, Journal of Materials Processing Technology, Volume 213, Issue 12, Pages 2270-2277, 2013.
  • 11. Said, R M., Kamal, M. R., Miswan, N. H., Ng, S., “Optimization of Moulding Composition for Quality Improvement of Sand Casting”, Journal of Advanced Manufacturing Technology (JAMT), Vol. 12, Issue 1(1), Pages 301-310, 2018.
  • 12. Coniglio N., Sivarupan T., El Mansori M., “Investigation of process parameter effect on anisotropic properties of 3D printed sand molds”, Int. J. Adv. Manuf. Technol., Volume 94, Pages 2175-2185, 2018.
  • 13. Martinez D., Bate C., Manogharan G., “Towards functionally graded sand molds for metal casting: engineering thermo-mechanical properties using 3D sand printing”, JOM, Volume 72, Issue 3, Pages 1340-1354, 2020.
Year 2023, Volume: 7 Issue: 2, 142 - 149, 31.08.2023
https://doi.org/10.46519/ij3dptdi.1222613

Abstract

Project Number

211419001

References

  • 1. Güler B., Çetinkaya K., “Endüstriyel boyutlu çift başlı Kartezyen tipi üç boyutlu yazıcı tasarımı ve prototip üretimi”, International Journal of 3D Printing Technologies and Digital Industry, Vol. 2, Issue 1, Pages 11-22, 2018.
  • 2. Standard Terminology for Additive Manufacturing–General Principles–Terminology, ISO/ASTM 52900:2015(E).
  • 3. Karagöz İ., Danış Bekdemir A., Tuna Ö., “3B yazıcı teknolojilerindeki kullanılan yöntemler ve gelişmeler üzerine bir derleme”, Düzce Üniversitesi Bilim ve Teknoloji Dergisi, Vol. 9, Issue 4, Pages 1186-1213, 2021.
  • 4. Ulkir, O., Ertugrul, I., Akkus, N., Özer, S., “Production of piezoelectric cantilever using MEMS-based layered manufacturing technology”, Optik, Vol. 273, Pages 170472, 2023.
  • 5. Can A., Aslan İ., “Katmanlı üretim ile elde üretilmiş kum döküm kalıpların incelenmesi”, Düzce Üniversitesi Bilim ve Teknoloji Dergisi, Vol. 6, Issue 4, Pages 1269-1282, 2018.
  • 7. Sand casting, https://www.voxeljet.com/3dprinting-solution/sand-casting/ , June 15, 2022.
  • 8. Guo, Z., Shan, Z., Liu, F., Du, D., Zhao, M., “Experimental investigation on the performance and mesostructure of multi-material composite 3Dprinted sand mold”, Rapid Prototyp. J., Vol. 26, Issue 2, Pages 309–318, 2019.
  • 9. Khandelwal H., Ravi B., “Effect of molding parameters on chemically bonded sand mold properties”, Journal of Manufacturing Processes, Vol. 22, Pages 127–133, 2016.
  • 10. Motoyama Y., Inoue Y., Saito G.,Yoshida M.,. “A verification of the thermal stress analysis, including the furan sand mold, used to predict the thermal stress in castings”, Journal of Materials Processing Technology, Volume 213, Issue 12, Pages 2270-2277, 2013.
  • 11. Said, R M., Kamal, M. R., Miswan, N. H., Ng, S., “Optimization of Moulding Composition for Quality Improvement of Sand Casting”, Journal of Advanced Manufacturing Technology (JAMT), Vol. 12, Issue 1(1), Pages 301-310, 2018.
  • 12. Coniglio N., Sivarupan T., El Mansori M., “Investigation of process parameter effect on anisotropic properties of 3D printed sand molds”, Int. J. Adv. Manuf. Technol., Volume 94, Pages 2175-2185, 2018.
  • 13. Martinez D., Bate C., Manogharan G., “Towards functionally graded sand molds for metal casting: engineering thermo-mechanical properties using 3D sand printing”, JOM, Volume 72, Issue 3, Pages 1340-1354, 2020.

INVESTIGATION OF MECHANICAL PROPERTIES OF SAND CASTING MOLDS PRODUCED BY BINDER JETTING 3D PRINTER

Year 2023, Volume: 7 Issue: 2, 142 - 149, 31.08.2023
https://doi.org/10.46519/ij3dptdi.1222613

Abstract

The use of the additive manufacturing method in the casting industry is increasing day by day. The production of reverse angled and complex shaped casting parts, which cannot be produced with the classical modeling technique, can also be produced very easily with this method. On the other hand, it is very fast, especially in terms of rapid production of prototype castings, which can be directly molded without the need for model production. In this study, a 3D Printer with binder jet was designed and produced firstly. 3D Printer; It consists of 3 parts, the main chassis, the sand spreader and the spraying part. In this printer, which was produced afterwards, sand molds were produced with different nozzle advance speeds, different catalyst ratios and sand grain sizes. The consumables used in the production of sand molds are silica sand, furan resin and catalyst. The mechanical properties of the produced samples were determined by performing compression and gas permeability tests. Afterwards, it was determined which of the produced samples were more suitable for a sand casting mold by comparing the results obtained from similar studies in the literature. In this study, a new printer was designed with direct spray technique without using cartridges and preliminary studies were carried out successfully.

Project Number

211419001

References

  • 1. Güler B., Çetinkaya K., “Endüstriyel boyutlu çift başlı Kartezyen tipi üç boyutlu yazıcı tasarımı ve prototip üretimi”, International Journal of 3D Printing Technologies and Digital Industry, Vol. 2, Issue 1, Pages 11-22, 2018.
  • 2. Standard Terminology for Additive Manufacturing–General Principles–Terminology, ISO/ASTM 52900:2015(E).
  • 3. Karagöz İ., Danış Bekdemir A., Tuna Ö., “3B yazıcı teknolojilerindeki kullanılan yöntemler ve gelişmeler üzerine bir derleme”, Düzce Üniversitesi Bilim ve Teknoloji Dergisi, Vol. 9, Issue 4, Pages 1186-1213, 2021.
  • 4. Ulkir, O., Ertugrul, I., Akkus, N., Özer, S., “Production of piezoelectric cantilever using MEMS-based layered manufacturing technology”, Optik, Vol. 273, Pages 170472, 2023.
  • 5. Can A., Aslan İ., “Katmanlı üretim ile elde üretilmiş kum döküm kalıpların incelenmesi”, Düzce Üniversitesi Bilim ve Teknoloji Dergisi, Vol. 6, Issue 4, Pages 1269-1282, 2018.
  • 7. Sand casting, https://www.voxeljet.com/3dprinting-solution/sand-casting/ , June 15, 2022.
  • 8. Guo, Z., Shan, Z., Liu, F., Du, D., Zhao, M., “Experimental investigation on the performance and mesostructure of multi-material composite 3Dprinted sand mold”, Rapid Prototyp. J., Vol. 26, Issue 2, Pages 309–318, 2019.
  • 9. Khandelwal H., Ravi B., “Effect of molding parameters on chemically bonded sand mold properties”, Journal of Manufacturing Processes, Vol. 22, Pages 127–133, 2016.
  • 10. Motoyama Y., Inoue Y., Saito G.,Yoshida M.,. “A verification of the thermal stress analysis, including the furan sand mold, used to predict the thermal stress in castings”, Journal of Materials Processing Technology, Volume 213, Issue 12, Pages 2270-2277, 2013.
  • 11. Said, R M., Kamal, M. R., Miswan, N. H., Ng, S., “Optimization of Moulding Composition for Quality Improvement of Sand Casting”, Journal of Advanced Manufacturing Technology (JAMT), Vol. 12, Issue 1(1), Pages 301-310, 2018.
  • 12. Coniglio N., Sivarupan T., El Mansori M., “Investigation of process parameter effect on anisotropic properties of 3D printed sand molds”, Int. J. Adv. Manuf. Technol., Volume 94, Pages 2175-2185, 2018.
  • 13. Martinez D., Bate C., Manogharan G., “Towards functionally graded sand molds for metal casting: engineering thermo-mechanical properties using 3D sand printing”, JOM, Volume 72, Issue 3, Pages 1340-1354, 2020.
There are 12 citations in total.

Details

Primary Language English
Subjects Engineering
Journal Section Research Article
Authors

İbrahim Aslan 0000-0002-9157-9286

Ahmet Can 0000-0002-1231-7369

Project Number 211419001
Publication Date August 31, 2023
Submission Date December 21, 2022
Published in Issue Year 2023 Volume: 7 Issue: 2

Cite

APA Aslan, İ., & Can, A. (2023). INVESTIGATION OF MECHANICAL PROPERTIES OF SAND CASTING MOLDS PRODUCED BY BINDER JETTING 3D PRINTER. International Journal of 3D Printing Technologies and Digital Industry, 7(2), 142-149. https://doi.org/10.46519/ij3dptdi.1222613
AMA Aslan İ, Can A. INVESTIGATION OF MECHANICAL PROPERTIES OF SAND CASTING MOLDS PRODUCED BY BINDER JETTING 3D PRINTER. IJ3DPTDI. August 2023;7(2):142-149. doi:10.46519/ij3dptdi.1222613
Chicago Aslan, İbrahim, and Ahmet Can. “INVESTIGATION OF MECHANICAL PROPERTIES OF SAND CASTING MOLDS PRODUCED BY BINDER JETTING 3D PRINTER”. International Journal of 3D Printing Technologies and Digital Industry 7, no. 2 (August 2023): 142-49. https://doi.org/10.46519/ij3dptdi.1222613.
EndNote Aslan İ, Can A (August 1, 2023) INVESTIGATION OF MECHANICAL PROPERTIES OF SAND CASTING MOLDS PRODUCED BY BINDER JETTING 3D PRINTER. International Journal of 3D Printing Technologies and Digital Industry 7 2 142–149.
IEEE İ. Aslan and A. Can, “INVESTIGATION OF MECHANICAL PROPERTIES OF SAND CASTING MOLDS PRODUCED BY BINDER JETTING 3D PRINTER”, IJ3DPTDI, vol. 7, no. 2, pp. 142–149, 2023, doi: 10.46519/ij3dptdi.1222613.
ISNAD Aslan, İbrahim - Can, Ahmet. “INVESTIGATION OF MECHANICAL PROPERTIES OF SAND CASTING MOLDS PRODUCED BY BINDER JETTING 3D PRINTER”. International Journal of 3D Printing Technologies and Digital Industry 7/2 (August 2023), 142-149. https://doi.org/10.46519/ij3dptdi.1222613.
JAMA Aslan İ, Can A. INVESTIGATION OF MECHANICAL PROPERTIES OF SAND CASTING MOLDS PRODUCED BY BINDER JETTING 3D PRINTER. IJ3DPTDI. 2023;7:142–149.
MLA Aslan, İbrahim and Ahmet Can. “INVESTIGATION OF MECHANICAL PROPERTIES OF SAND CASTING MOLDS PRODUCED BY BINDER JETTING 3D PRINTER”. International Journal of 3D Printing Technologies and Digital Industry, vol. 7, no. 2, 2023, pp. 142-9, doi:10.46519/ij3dptdi.1222613.
Vancouver Aslan İ, Can A. INVESTIGATION OF MECHANICAL PROPERTIES OF SAND CASTING MOLDS PRODUCED BY BINDER JETTING 3D PRINTER. IJ3DPTDI. 2023;7(2):142-9.

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