Research Article
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Investigation of thermal behavior and orifice flow characteristics of aeronautic hydraulic servo-proportional valve spool-sleeve structure with numerical simulations

Year 2022, Volume: 3 Issue: 3, 120 - 131, 31.12.2022
https://doi.org/10.55212/ijaa.1208520

Abstract

In this study, the mechanical behavior under highest thermal conditions and flow characteristics of the hydraulic fluid of the servo-characterized proportional valve, which is one of the indispensable components of the aviation industry and used for hydraulic flow control, were investigated numerically. In the simulations, 50, 75 and 100 °C were selected as temperatures, and 0.2 mm, 0.6 mm and 1.2 mm spool stroke openings were used for hydrodynamic flow. Simulations were carried out for a pressure difference of 35 bar. As a result of the analysis, it was observed that there was no restriction in the movement of the spool-sleeve structure for a temperature of 75°C, excessive friction occurred in the spool-sleeve structure at 100°C and the movement was restricted. In addition, it can be said that hydraulic turbulences are effective in dispersing polluting particulate matter for all three spool strokes at a pressure difference of 35 bar.

Supporting Institution

Tübitak Teydeb

Project Number

1180074

Thanks

We would also like to thank Selçuk University for their support.

References

  • Batoli, M. 1996. Theoretical and experimental analysis of flow forces on a hydraulic directional control valve. Oleodinamica e Pneumatica, 3, 10–16.
  • Amirante, R., Del Vescovo, G., Lippolis, A. 2006. Evaluation of the flow forces on an open centre directional control valve by means of a computational fluid dynamic analysis. Energy Conversion and Management, 47, 1748–60.
  • Amirante, R., Del Vescovo, G., Lippolis, A. 2006. A flow forces analysis of an open center hydraulic directional control valve sliding spool. Energy Conversion and Management, 47, 114–31.
  • Lisowski, E., Czyzycki, W. and Rajda, J. 2013. Three dimensional CFD analysis and experimental test of flow force acting on the spool of solenoid operated directional control valve. Energy Conversion and Management, 70, 220-229.
  • Macor A. 2002 Experimental analysis on a directional valve with a flat notch metering section. In: Proceedings of the 57 Congresso Nazionale ATI, Pisa.
  • Baudry, X., Mare, J.C. 2000. Linking CFD and lumped parameters analysis for the design of flow compensated spool valves. Proceedings of the1st FPNI-PhD symposium Hamburg, 249–58.
  • Krishnaswamy, K., Li, P.Y. 2002. On using unstable electrohydraulic valves for control. Journal of Dynamic Systems, Measurement and Control, 124, 183.
  • Yuan, Quinghui, Li., Perry Y. 2004. Using steady flow force for unstable valve design: modeling and experiments. Journal of Dynamic Systems, Measurement and Control, 127, 451.
  • Amirante, R., Moscatelli, P.G., Catalano, L.A. 2007. Evaluation of the flow forces on a direct (single stage) proportional valve by means of a computational fluid dynamic analysis. Energy Conversion and Management, 48,942–953.
  • Amirante, R., Del Vescovo, G., Lippolis A. 2006. Evaluation of the flow forces on an open centre directional control valve by means of a computational fluid dynamic analysis. Energy Conversion and Management, 47,1748–1760.
  • Antonio P., Paolo, O., Antonio, L. 2013. Analysis of a directional hydraulic valve by a Direct Numerical Simulation using an immersed-boundary method. Energy Conversion and Management, 65, 497–506.
  • Yaobao, Y., Jiayang, Y., Shengrong, G. 2017. Numerical study of solid particle erosion in hydraulic spool valves. Wear, 392,174–189.
  • Yi, Y., Chen-Bo, Y., Xing-Dong, Li., Wei-jin, Z., Feng-feng, Y. 2014. Effects of groove shape of notch on the flow characteristics of spool valve. Energy Conversion and Management, 86, 1091–1101.
  • Borghi, M., Milani, M., Paoluzzi, R. 2000. Stationary axial flow force analysis on compensated spool valve. International Journal of Fluid Power, 1, 17–25.
  • Yang, Y.S., Semini, C., Tsagarakis, N.G., Caldwell, D.G., Zhu, Y.Q. 2008. Water hydraulics – a novel design of spool-type valves for enhanced dynamic performance. In: Proceeding of the 2008 IEEE/ASME international conference on advanced intelligent mechatronics, Xi’an, 1308–14.
  • Miller, R., Fujii, Y., McCallum, J., Strumolo, G., Tobler, W., Pritts, C. 1995. CFD simulation of steady-state flow forces on spool-type hydraulic valves. SAE Technical Paper Series, 295–307.
  • Krishnaswamy, K., Li, P.Y. 2002. On using unstable electrohydraulic valves for control. Journal of Dynamic Systems, Measurement and Control, 124,183–90.

Investigation of thermal behavior and orifice flow characteristics of aeronautic hydraulic servo-proportional valve spool-sleeve structure with numerical simulations

Year 2022, Volume: 3 Issue: 3, 120 - 131, 31.12.2022
https://doi.org/10.55212/ijaa.1208520

Abstract

In this study, the mechanical behavior under highest thermal conditions and flow characteristics of the hydraulic fluid of the servo-characterized proportional valve, which is one of the indispensable components of the aviation industry and used for hydraulic flow control, were investigated numerically. In the simulations, 50, 75 and 100 °C were selected as temperatures, and 0.2 mm, 0.6 mm and 1.2 mm spool stroke openings were used for hydrodynamic flow. Simulations were carried out for a pressure difference of 35 bar. As a result of the analysis, it was observed that there was no restriction in the movement of the spool-sleeve structure for a temperature of 75°C, excessive friction occurred in the spool-sleeve structure at 100°C and the movement was restricted. In addition, it can be said that hydraulic turbulences are effective in dispersing polluting particulate matter for all three spool strokes at a pressure difference of 35 bar.

Project Number

1180074

References

  • Batoli, M. 1996. Theoretical and experimental analysis of flow forces on a hydraulic directional control valve. Oleodinamica e Pneumatica, 3, 10–16.
  • Amirante, R., Del Vescovo, G., Lippolis, A. 2006. Evaluation of the flow forces on an open centre directional control valve by means of a computational fluid dynamic analysis. Energy Conversion and Management, 47, 1748–60.
  • Amirante, R., Del Vescovo, G., Lippolis, A. 2006. A flow forces analysis of an open center hydraulic directional control valve sliding spool. Energy Conversion and Management, 47, 114–31.
  • Lisowski, E., Czyzycki, W. and Rajda, J. 2013. Three dimensional CFD analysis and experimental test of flow force acting on the spool of solenoid operated directional control valve. Energy Conversion and Management, 70, 220-229.
  • Macor A. 2002 Experimental analysis on a directional valve with a flat notch metering section. In: Proceedings of the 57 Congresso Nazionale ATI, Pisa.
  • Baudry, X., Mare, J.C. 2000. Linking CFD and lumped parameters analysis for the design of flow compensated spool valves. Proceedings of the1st FPNI-PhD symposium Hamburg, 249–58.
  • Krishnaswamy, K., Li, P.Y. 2002. On using unstable electrohydraulic valves for control. Journal of Dynamic Systems, Measurement and Control, 124, 183.
  • Yuan, Quinghui, Li., Perry Y. 2004. Using steady flow force for unstable valve design: modeling and experiments. Journal of Dynamic Systems, Measurement and Control, 127, 451.
  • Amirante, R., Moscatelli, P.G., Catalano, L.A. 2007. Evaluation of the flow forces on a direct (single stage) proportional valve by means of a computational fluid dynamic analysis. Energy Conversion and Management, 48,942–953.
  • Amirante, R., Del Vescovo, G., Lippolis A. 2006. Evaluation of the flow forces on an open centre directional control valve by means of a computational fluid dynamic analysis. Energy Conversion and Management, 47,1748–1760.
  • Antonio P., Paolo, O., Antonio, L. 2013. Analysis of a directional hydraulic valve by a Direct Numerical Simulation using an immersed-boundary method. Energy Conversion and Management, 65, 497–506.
  • Yaobao, Y., Jiayang, Y., Shengrong, G. 2017. Numerical study of solid particle erosion in hydraulic spool valves. Wear, 392,174–189.
  • Yi, Y., Chen-Bo, Y., Xing-Dong, Li., Wei-jin, Z., Feng-feng, Y. 2014. Effects of groove shape of notch on the flow characteristics of spool valve. Energy Conversion and Management, 86, 1091–1101.
  • Borghi, M., Milani, M., Paoluzzi, R. 2000. Stationary axial flow force analysis on compensated spool valve. International Journal of Fluid Power, 1, 17–25.
  • Yang, Y.S., Semini, C., Tsagarakis, N.G., Caldwell, D.G., Zhu, Y.Q. 2008. Water hydraulics – a novel design of spool-type valves for enhanced dynamic performance. In: Proceeding of the 2008 IEEE/ASME international conference on advanced intelligent mechatronics, Xi’an, 1308–14.
  • Miller, R., Fujii, Y., McCallum, J., Strumolo, G., Tobler, W., Pritts, C. 1995. CFD simulation of steady-state flow forces on spool-type hydraulic valves. SAE Technical Paper Series, 295–307.
  • Krishnaswamy, K., Li, P.Y. 2002. On using unstable electrohydraulic valves for control. Journal of Dynamic Systems, Measurement and Control, 124,183–90.
There are 17 citations in total.

Details

Primary Language English
Subjects Aerospace Engineering
Journal Section Research Articles
Authors

Soner Şen 0000-0003-3385-5577

Rıza Deniz Şimşek 0000-0003-3188-2854

Project Number 1180074
Publication Date December 31, 2022
Submission Date November 22, 2022
Published in Issue Year 2022 Volume: 3 Issue: 3

Cite

APA Şen, S., & Şimşek, R. D. (2022). Investigation of thermal behavior and orifice flow characteristics of aeronautic hydraulic servo-proportional valve spool-sleeve structure with numerical simulations. International Journal of Aeronautics and Astronautics, 3(3), 120-131. https://doi.org/10.55212/ijaa.1208520
AMA Şen S, Şimşek RD. Investigation of thermal behavior and orifice flow characteristics of aeronautic hydraulic servo-proportional valve spool-sleeve structure with numerical simulations. International Journal of Aeronautics and Astronautics. December 2022;3(3):120-131. doi:10.55212/ijaa.1208520
Chicago Şen, Soner, and Rıza Deniz Şimşek. “Investigation of Thermal Behavior and Orifice Flow Characteristics of Aeronautic Hydraulic Servo-Proportional Valve Spool-Sleeve Structure With Numerical Simulations”. International Journal of Aeronautics and Astronautics 3, no. 3 (December 2022): 120-31. https://doi.org/10.55212/ijaa.1208520.
EndNote Şen S, Şimşek RD (December 1, 2022) Investigation of thermal behavior and orifice flow characteristics of aeronautic hydraulic servo-proportional valve spool-sleeve structure with numerical simulations. International Journal of Aeronautics and Astronautics 3 3 120–131.
IEEE S. Şen and R. D. Şimşek, “Investigation of thermal behavior and orifice flow characteristics of aeronautic hydraulic servo-proportional valve spool-sleeve structure with numerical simulations”, International Journal of Aeronautics and Astronautics, vol. 3, no. 3, pp. 120–131, 2022, doi: 10.55212/ijaa.1208520.
ISNAD Şen, Soner - Şimşek, Rıza Deniz. “Investigation of Thermal Behavior and Orifice Flow Characteristics of Aeronautic Hydraulic Servo-Proportional Valve Spool-Sleeve Structure With Numerical Simulations”. International Journal of Aeronautics and Astronautics 3/3 (December 2022), 120-131. https://doi.org/10.55212/ijaa.1208520.
JAMA Şen S, Şimşek RD. Investigation of thermal behavior and orifice flow characteristics of aeronautic hydraulic servo-proportional valve spool-sleeve structure with numerical simulations. International Journal of Aeronautics and Astronautics. 2022;3:120–131.
MLA Şen, Soner and Rıza Deniz Şimşek. “Investigation of Thermal Behavior and Orifice Flow Characteristics of Aeronautic Hydraulic Servo-Proportional Valve Spool-Sleeve Structure With Numerical Simulations”. International Journal of Aeronautics and Astronautics, vol. 3, no. 3, 2022, pp. 120-31, doi:10.55212/ijaa.1208520.
Vancouver Şen S, Şimşek RD. Investigation of thermal behavior and orifice flow characteristics of aeronautic hydraulic servo-proportional valve spool-sleeve structure with numerical simulations. International Journal of Aeronautics and Astronautics. 2022;3(3):120-31.

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