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THE STUDY OF THE EFFECT OF THE MOULD PARAMETERS ON THE MOULDING FORCE IN THE DEEP DRAWING PROCESS OF DP600 MATERIAL

Year 2016, Volume 1, Issue 3, 14 - 22, 01.08.2016

Abstract

The goal of this study is to determine the suitable die parameters which are used to shape the high strength sheet metal before die production, and to design and produce proper dies using these parameters and get cups with desired production quality economically. In this study, the parameters affecting the deep drawing process were experimentally investigated. The experiments were carried out by using samples drawn from highstrenght DP600 quality of 0,9 mm thick. All the experiemnts were realized by using Hounsfield tension-compression test device. The effects of the die radius (2,3,4 and 6 mm) punch curve radius (2,3,4 and 6 mm), punch velocity (60, 150, 250 and 350 mm/min) and lubrication (without lubricant, stretch film and mineral oil) parameters on the moulding force were investigated. It was observed that the sheet material was wrecked in small die radius. Furthermore, it was observed that molding force decreased when the punch velocity and die radius increased. The same relationship was determined when the present lubricant is replaced with other oil. The smallest molding force was obtained when strech film was used

References

  • Colgan, M., Monaghan, J., (2003). Deep Drawing Process Analysis and Experiment, Journal of Materials Processing Technology, 132: 35-41.
  • Kara, E. (2011). DP500 Ve DP600 Sac Malzemelerin Derin Çekilebilirliğinin İncelenmesi. Gazi Üniversitesi, Ankara,1-94.
  • Güneş, A.T. (2005). Pres İşleri Tekniği Cilt 2. Makine Mühendisleri Odası, Ankara, 1- 207.
  • Bozdok, M. (2008). Advanced High-Strength Steel Product and Process, A Special Edition of In-Depth AHSS Case Studies Including Excerpts from the World Auto Steel AHSS Applications Guidelines, Auto/Steel Partnership, Michigan, 25.
  • Çapan, L. (2003). Metallere Plastik Sekil Verme 4. Baskı. Çağlayan Kitabevi, İstanbul, 1-180
  • Uzun, İ., Eriskin, Y. (2002). Sac Metal Kalıpçılığı. Milli Eğitim Bakanlığı Yayınları, Ankara. 1-360.
  • Takahashi, M. (2006). Development of High Strength Steels for Automobiles. Nippon Steel Technical Report, 88.
  • Shi, M. (2001). Formability Performance Comparison between Dual Phase and HSLA Steels. Iron & Steel Society, 39:165.
  • Power, W. F. (2000). Automotive Materials in the 21st Century. Advanced Materials and Processes, 210.
  • Deanna,S., (2001). Technology Transfer Dispatch No.6 Provides Valuable Information on the Selection of Advanced High-Strength Steels for ULSAB-AVC. Lorincz American Iron and Steel Institute, Detroiit, 76:84.
  • Kishor, N., Kumar, R. (2002). Optimization of initial blank shape to minimize earing in deep drawing using finite element method. Journal of Materials Processing
  • Technology, 130-131: 20-30Simith, A.D.,“Die Design Handbook”, Society of Manufacturing Engineers, Michigan, 10,1-12,43 (1990).
  • Park, D.H., Huh, Y.M., Kang, S.S., “Study on punch load of non-axisymmetric deep drawing product according to blank shape”, Journal of Materials Processing Technology,130-131:89-94 (2002).
  • Kim, H., Sung, J.H., Sivakumar, R., Altan, T., “Evaluation of stamping lubricants using the deep drawing test” International Journal of Machine Tools and Manufacture, 47: 2120-2132 (2007).
  • Allen,S.J., Mahdavian, S.M., “The effect of lubrication on die expansion during the deep drawing of axisymmetrical steel cups”, Journal of Materials Processing Technology,199: 102-107 (2008).

Year 2016, Volume 1, Issue 3, 14 - 22, 01.08.2016

Abstract

References

  • Colgan, M., Monaghan, J., (2003). Deep Drawing Process Analysis and Experiment, Journal of Materials Processing Technology, 132: 35-41.
  • Kara, E. (2011). DP500 Ve DP600 Sac Malzemelerin Derin Çekilebilirliğinin İncelenmesi. Gazi Üniversitesi, Ankara,1-94.
  • Güneş, A.T. (2005). Pres İşleri Tekniği Cilt 2. Makine Mühendisleri Odası, Ankara, 1- 207.
  • Bozdok, M. (2008). Advanced High-Strength Steel Product and Process, A Special Edition of In-Depth AHSS Case Studies Including Excerpts from the World Auto Steel AHSS Applications Guidelines, Auto/Steel Partnership, Michigan, 25.
  • Çapan, L. (2003). Metallere Plastik Sekil Verme 4. Baskı. Çağlayan Kitabevi, İstanbul, 1-180
  • Uzun, İ., Eriskin, Y. (2002). Sac Metal Kalıpçılığı. Milli Eğitim Bakanlığı Yayınları, Ankara. 1-360.
  • Takahashi, M. (2006). Development of High Strength Steels for Automobiles. Nippon Steel Technical Report, 88.
  • Shi, M. (2001). Formability Performance Comparison between Dual Phase and HSLA Steels. Iron & Steel Society, 39:165.
  • Power, W. F. (2000). Automotive Materials in the 21st Century. Advanced Materials and Processes, 210.
  • Deanna,S., (2001). Technology Transfer Dispatch No.6 Provides Valuable Information on the Selection of Advanced High-Strength Steels for ULSAB-AVC. Lorincz American Iron and Steel Institute, Detroiit, 76:84.
  • Kishor, N., Kumar, R. (2002). Optimization of initial blank shape to minimize earing in deep drawing using finite element method. Journal of Materials Processing
  • Technology, 130-131: 20-30Simith, A.D.,“Die Design Handbook”, Society of Manufacturing Engineers, Michigan, 10,1-12,43 (1990).
  • Park, D.H., Huh, Y.M., Kang, S.S., “Study on punch load of non-axisymmetric deep drawing product according to blank shape”, Journal of Materials Processing Technology,130-131:89-94 (2002).
  • Kim, H., Sung, J.H., Sivakumar, R., Altan, T., “Evaluation of stamping lubricants using the deep drawing test” International Journal of Machine Tools and Manufacture, 47: 2120-2132 (2007).
  • Allen,S.J., Mahdavian, S.M., “The effect of lubrication on die expansion during the deep drawing of axisymmetrical steel cups”, Journal of Materials Processing Technology,199: 102-107 (2008).

Details

Primary Language English
Journal Section Research Article
Authors

Erhan KARA This is me
Uludag University


Çetin KARATAŞ This is me
Gazi University


Sevinç Zafer MUTLU This is me
Uludag University

Publication Date August 1, 2016
Published in Issue Year 2016, Volume 1, Issue 3

Cite

Bibtex @ { ijees612258, journal = {The International Journal of Energy and Engineering Sciences}, issn = {2602-294X}, address = {Gaziantep üniversitesi Mühendislik Fakültesi Dekanlığı}, publisher = {Gaziantep University}, year = {2016}, volume = {1}, pages = {14 - 22}, doi = {}, title = {THE STUDY OF THE EFFECT OF THE MOULD PARAMETERS ON THE MOULDING FORCE IN THE DEEP DRAWING PROCESS OF DP600 MATERIAL}, key = {cite}, author = {Kara, Erhan and Karataş, Çetin and Mutlu, Sevinç Zafer} }
APA Kara, E. , Karataş, Ç. & Mutlu, S. Z. (2016). THE STUDY OF THE EFFECT OF THE MOULD PARAMETERS ON THE MOULDING FORCE IN THE DEEP DRAWING PROCESS OF DP600 MATERIAL . The International Journal of Energy and Engineering Sciences , 1 (3) , 14-22 . Retrieved from https://dergipark.org.tr/en/pub/ijees/issue/48357/612258
MLA Kara, E. , Karataş, Ç. , Mutlu, S. Z. "THE STUDY OF THE EFFECT OF THE MOULD PARAMETERS ON THE MOULDING FORCE IN THE DEEP DRAWING PROCESS OF DP600 MATERIAL" . The International Journal of Energy and Engineering Sciences 1 (2016 ): 14-22 <https://dergipark.org.tr/en/pub/ijees/issue/48357/612258>
Chicago Kara, E. , Karataş, Ç. , Mutlu, S. Z. "THE STUDY OF THE EFFECT OF THE MOULD PARAMETERS ON THE MOULDING FORCE IN THE DEEP DRAWING PROCESS OF DP600 MATERIAL". The International Journal of Energy and Engineering Sciences 1 (2016 ): 14-22
RIS TY - JOUR T1 - THE STUDY OF THE EFFECT OF THE MOULD PARAMETERS ON THE MOULDING FORCE IN THE DEEP DRAWING PROCESS OF DP600 MATERIAL AU - Erhan Kara , Çetin Karataş , Sevinç Zafer Mutlu Y1 - 2016 PY - 2016 N1 - DO - T2 - The International Journal of Energy and Engineering Sciences JF - Journal JO - JOR SP - 14 EP - 22 VL - 1 IS - 3 SN - 2602-294X- M3 - UR - Y2 - 2021 ER -
EndNote %0 The International Journal of Energy and Engineering Sciences THE STUDY OF THE EFFECT OF THE MOULD PARAMETERS ON THE MOULDING FORCE IN THE DEEP DRAWING PROCESS OF DP600 MATERIAL %A Erhan Kara , Çetin Karataş , Sevinç Zafer Mutlu %T THE STUDY OF THE EFFECT OF THE MOULD PARAMETERS ON THE MOULDING FORCE IN THE DEEP DRAWING PROCESS OF DP600 MATERIAL %D 2016 %J The International Journal of Energy and Engineering Sciences %P 2602-294X- %V 1 %N 3 %R %U
ISNAD Kara, Erhan , Karataş, Çetin , Mutlu, Sevinç Zafer . "THE STUDY OF THE EFFECT OF THE MOULD PARAMETERS ON THE MOULDING FORCE IN THE DEEP DRAWING PROCESS OF DP600 MATERIAL". The International Journal of Energy and Engineering Sciences 1 / 3 (August 2016): 14-22 .
AMA Kara E. , Karataş Ç. , Mutlu S. Z. THE STUDY OF THE EFFECT OF THE MOULD PARAMETERS ON THE MOULDING FORCE IN THE DEEP DRAWING PROCESS OF DP600 MATERIAL. IJEES. 2016; 1(3): 14-22.
Vancouver Kara E. , Karataş Ç. , Mutlu S. Z. THE STUDY OF THE EFFECT OF THE MOULD PARAMETERS ON THE MOULDING FORCE IN THE DEEP DRAWING PROCESS OF DP600 MATERIAL. The International Journal of Energy and Engineering Sciences. 2016; 1(3): 14-22.
IEEE E. Kara , Ç. Karataş and S. Z. Mutlu , "THE STUDY OF THE EFFECT OF THE MOULD PARAMETERS ON THE MOULDING FORCE IN THE DEEP DRAWING PROCESS OF DP600 MATERIAL", The International Journal of Energy and Engineering Sciences, vol. 1, no. 3, pp. 14-22, Aug. 2016

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