Research Article
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Year 2025, Volume: 10 Issue: 2, 40 - 58

Abstract

Project Number

1

References

  • [1] T. Tabassum and A. Ahmad Mir, ‘A review of 3d printing technology-the future of sustainable construction’, Materials Today: Proceedings, vol. 93, pp. 408–414, 2023, doi: 10.1016/j.matpr.2023.08.013.
  • [2] Y. Han, Z. Yang, T. Ding, and J. Xiao, ‘Environmental and economic assessment on 3D printed buildings with recycled concrete’, Journal of Cleaner Production, vol. 278, p. 123884, Jan. 2021, doi: 10.1016/j.jclepro.2020.123884.
  • [3] S. C. Paul, Y. W. D. Tay, B. Panda, and M. J. Tan, ‘Fresh and hardened properties of 3D printable cementitious materials for building and construction’, Archives of Civil and Mechanical Engineering, vol. 18, no. 1, pp. 311–319, Jan. 2018, doi: 10.1016/j.acme.2017.02.008.
  • [4] C. Llatas, "Environmental benefits in the construction industry: Waste minimization strategies," Journal of Cleaner Production, vol. 19, no. 1, pp. 101–107, 2011.
  • [5] G. De Schutter, K. Lesage, V. Mechtcherine, V. N. Nerella, G. Habert, and I. Agusti-Juan, ‘Vision of 3D printing with concrete — Technical, economic and environmental potentials’, Cement and Concrete Research, vol. 112, pp. 25–36, Oct. 2018, doi: 10.1016/j.cemconres.2018.06.001.
  • [6] R. A. Buswell, W. R. Leal De Silva, S. Z. Jones, and J. Dirrenberger, ‘3D printing using concrete extrusion: A roadmap for research’, Cement and Concrete Research, vol. 112, pp. 37–49, Oct. 2018, doi: 10.1016/j.cemconres.2018.05.006.
  • [7] O. Çimento, ‘CEM II /A-M ( P-L) 42, 5 R - OYAK Çimento’, CEM II /A-M ( P-L) 42, 5 R - OYAK Çimento. Accessed: Aug. 05, 2025. [Online]. Available: https://oyakcimento.com/tr/urunler/cimento/gri-cimento/cem-ii-a-m--p-l-42-5-r-bolu
  • [8] M. A. H. Kamal et al., ‘Review on metakaolin impact on the workability and compressive strength of concrete’, IOP Conf. Ser.: Earth Environ. Sci., vol. 1347, no. 1, p. 012085, June 2024, doi: 10.1088/1755-1315/1347/1/012085.
  • [9] F. G. Şahin, ‘Silis Dumanı Nedir? Betonda Silis Dumanı Kullanımı Neye Yarar?’, Çimsa. Accessed: Apr. 14, 2024. [Online]. Available: https://cimsa.com.tr/formulhane/hazir-beton/silis-dumani-nedir-betonda-silis-dumani-kullanimi-neye-yarar/
  • [10] H. Bđnđcđ, M. Eken, and A. Dđnçer, ‘Silis Dumanı, Uçucu Kül ve Yüksek Fırın Cürufu Katkılı Betonların Bazı Durabilite Özellikleri’, 2013.
  • [11] ‘MasterGlenium 51’. Accessed: Aug. 05, 2025. [Online]. Available: https://master-builders-solutions.com/en-gb/products/masterglenium/masterglenium-51/
  • [12] O. Hansu, F. B. Akkoyun, and N. Tayşi, ‘Printable Hollow Concrete Beams by 3D Concrete Printer’, Bitlis Eren Üniversitesi Fen Bilimleri Dergisi, vol. 13, no. 3, pp. 772–778, Sept. 2024, doi: 10.17798/bitlisfen.1487981.
  • [13] P. Shakor, J. Renneberg, S. Nejadi, and G. Paul, ‘Optimisation of Different Concrete Mix Designs for 3D Printing by Utilising 6DOF Industrial Robot’, 2017.
  • [14] R. Lediga and D. Kruger, ‘Optimizing Concrete Mix Design for Application in 3D Printing Technology for the Construction Industry’, SSP, vol. 263, pp. 24–29, Sept. 2017, doi: 10.4028/www.scientific.net/SSP.263.24. [15] F. Özalp, H. D. Yılmaz, and Ş. Yaşar, ‘3D YAZICI TEKNOLOJİSİNE UYGUN SÜRDÜRÜLEBİLİR VE YENİLİKÇİ BETONLARIN GELİŞTİRİLMESİ’.
  • [16] Y. W. D. Tay, Y. Qian, and M. J. Tan, ‘Printability region for 3D concrete printing using slump and slump flow test’, Composites Part B: Engineering, vol. 174, p. 106968, Oct. 2019, doi: 10.1016/j.compositesb.2019.106968.
  • [17] T. T. Le, S. A. Austin, S. Lim, R. A. Buswell, A. G. F. Gibb, and T. Thorpe, ‘Mix design and fresh properties for high-performance printing concrete’, Mater Struct, vol. 45, no. 8, pp. 1221–1232, Aug. 2012, doi: 10.1617/s11527-012-9828-z.
  • [18] M. Moini, J. Olek, J. P. Youngblood, B. Magee, and P. D. Zavattieri, ‘Additive Manufacturing and Performance of Architectured Cement‐Based Materials’, Advanced Materials, vol. 30, no. 43, p. 1802123, Oct. 2018, doi: 10.1002/adma.201802123.
  • [19] B. Panda and M. J. Tan, ‘Experimental study on mix proportion and fresh properties of fly ash based geopolymer for 3D concrete printing’, Ceramics International, vol. 44, no. 9, pp. 10258–10265, June 2018, doi: 10.1016/j.ceramint.2018.03.031.
  • [20] Y. W. D. Tay et al., ‘Processing and Properties of Construction Materials for 3D Printing’, MSF, vol. 861, pp. 177–181, July 2016, doi: 10.4028/www.scientific.net/MSF.861.177.
  • [21] A. Kazemian, X. Yuan, E. Cochran, and B. Khoshnevis, ‘Cementitious materials for construction-scale 3D printing: Laboratory testing of fresh printing mixture’, Construction and Building Materials, vol. 145, pp. 639–647, Aug. 2017, doi: 10.1016/j.conbuildmat.2017.04.015.

3D CONCRETE PRINTABILITY WITH METAKAOLIN AND SILICA FUME IN HOLLOW BEAMS

Year 2025, Volume: 10 Issue: 2, 40 - 58

Abstract

3D printing technology has witnessed a great development in recent years, making it one of the most prominent technologies used in various industrial fields. Its applications have been extended to many sectors, such as the medical field in the manufacture of prostheses, the jewellery industry and the precision industries. Civil engineering is one of the most prominent sectors that has begun to rely increasingly on this technology, especially in construction and the production of structural elements. 3D Concrete Printing (3DCP) is an innovative alternative to traditional construction methods as it offers many advantages, most notably reduced material waste, lower labour costs, faster project implementation and greater architectural freedom. The technology also allows the implementation of structural elements with complex internal hollow shapes, which improves structural performance and increases the efficiency of material use. In this context, this study focused on the printing of three hollow geometries using two different concrete mixes. Initial tests were conducted on the two mixes to assess their viscosity and how smoothly they could flow out of the printer nozzle without interruption. After printing, the samples were carefully examined to study the cohesion of the layers, measure their height and evaluate the printability of the mix to understand better the influence of mix properties on the quality and structural stability of the printed objects

Ethical Statement

This study does not involve human participants or animals; therefore, ethical approval was not required.

Supporting Institution

Gaziantep University, Department of Civil Engineering

Project Number

1

Thanks

The author would like to thank the staff of the Concrete Laboratory at Gaziantep University for their support during the experimental phase of this research.

References

  • [1] T. Tabassum and A. Ahmad Mir, ‘A review of 3d printing technology-the future of sustainable construction’, Materials Today: Proceedings, vol. 93, pp. 408–414, 2023, doi: 10.1016/j.matpr.2023.08.013.
  • [2] Y. Han, Z. Yang, T. Ding, and J. Xiao, ‘Environmental and economic assessment on 3D printed buildings with recycled concrete’, Journal of Cleaner Production, vol. 278, p. 123884, Jan. 2021, doi: 10.1016/j.jclepro.2020.123884.
  • [3] S. C. Paul, Y. W. D. Tay, B. Panda, and M. J. Tan, ‘Fresh and hardened properties of 3D printable cementitious materials for building and construction’, Archives of Civil and Mechanical Engineering, vol. 18, no. 1, pp. 311–319, Jan. 2018, doi: 10.1016/j.acme.2017.02.008.
  • [4] C. Llatas, "Environmental benefits in the construction industry: Waste minimization strategies," Journal of Cleaner Production, vol. 19, no. 1, pp. 101–107, 2011.
  • [5] G. De Schutter, K. Lesage, V. Mechtcherine, V. N. Nerella, G. Habert, and I. Agusti-Juan, ‘Vision of 3D printing with concrete — Technical, economic and environmental potentials’, Cement and Concrete Research, vol. 112, pp. 25–36, Oct. 2018, doi: 10.1016/j.cemconres.2018.06.001.
  • [6] R. A. Buswell, W. R. Leal De Silva, S. Z. Jones, and J. Dirrenberger, ‘3D printing using concrete extrusion: A roadmap for research’, Cement and Concrete Research, vol. 112, pp. 37–49, Oct. 2018, doi: 10.1016/j.cemconres.2018.05.006.
  • [7] O. Çimento, ‘CEM II /A-M ( P-L) 42, 5 R - OYAK Çimento’, CEM II /A-M ( P-L) 42, 5 R - OYAK Çimento. Accessed: Aug. 05, 2025. [Online]. Available: https://oyakcimento.com/tr/urunler/cimento/gri-cimento/cem-ii-a-m--p-l-42-5-r-bolu
  • [8] M. A. H. Kamal et al., ‘Review on metakaolin impact on the workability and compressive strength of concrete’, IOP Conf. Ser.: Earth Environ. Sci., vol. 1347, no. 1, p. 012085, June 2024, doi: 10.1088/1755-1315/1347/1/012085.
  • [9] F. G. Şahin, ‘Silis Dumanı Nedir? Betonda Silis Dumanı Kullanımı Neye Yarar?’, Çimsa. Accessed: Apr. 14, 2024. [Online]. Available: https://cimsa.com.tr/formulhane/hazir-beton/silis-dumani-nedir-betonda-silis-dumani-kullanimi-neye-yarar/
  • [10] H. Bđnđcđ, M. Eken, and A. Dđnçer, ‘Silis Dumanı, Uçucu Kül ve Yüksek Fırın Cürufu Katkılı Betonların Bazı Durabilite Özellikleri’, 2013.
  • [11] ‘MasterGlenium 51’. Accessed: Aug. 05, 2025. [Online]. Available: https://master-builders-solutions.com/en-gb/products/masterglenium/masterglenium-51/
  • [12] O. Hansu, F. B. Akkoyun, and N. Tayşi, ‘Printable Hollow Concrete Beams by 3D Concrete Printer’, Bitlis Eren Üniversitesi Fen Bilimleri Dergisi, vol. 13, no. 3, pp. 772–778, Sept. 2024, doi: 10.17798/bitlisfen.1487981.
  • [13] P. Shakor, J. Renneberg, S. Nejadi, and G. Paul, ‘Optimisation of Different Concrete Mix Designs for 3D Printing by Utilising 6DOF Industrial Robot’, 2017.
  • [14] R. Lediga and D. Kruger, ‘Optimizing Concrete Mix Design for Application in 3D Printing Technology for the Construction Industry’, SSP, vol. 263, pp. 24–29, Sept. 2017, doi: 10.4028/www.scientific.net/SSP.263.24. [15] F. Özalp, H. D. Yılmaz, and Ş. Yaşar, ‘3D YAZICI TEKNOLOJİSİNE UYGUN SÜRDÜRÜLEBİLİR VE YENİLİKÇİ BETONLARIN GELİŞTİRİLMESİ’.
  • [16] Y. W. D. Tay, Y. Qian, and M. J. Tan, ‘Printability region for 3D concrete printing using slump and slump flow test’, Composites Part B: Engineering, vol. 174, p. 106968, Oct. 2019, doi: 10.1016/j.compositesb.2019.106968.
  • [17] T. T. Le, S. A. Austin, S. Lim, R. A. Buswell, A. G. F. Gibb, and T. Thorpe, ‘Mix design and fresh properties for high-performance printing concrete’, Mater Struct, vol. 45, no. 8, pp. 1221–1232, Aug. 2012, doi: 10.1617/s11527-012-9828-z.
  • [18] M. Moini, J. Olek, J. P. Youngblood, B. Magee, and P. D. Zavattieri, ‘Additive Manufacturing and Performance of Architectured Cement‐Based Materials’, Advanced Materials, vol. 30, no. 43, p. 1802123, Oct. 2018, doi: 10.1002/adma.201802123.
  • [19] B. Panda and M. J. Tan, ‘Experimental study on mix proportion and fresh properties of fly ash based geopolymer for 3D concrete printing’, Ceramics International, vol. 44, no. 9, pp. 10258–10265, June 2018, doi: 10.1016/j.ceramint.2018.03.031.
  • [20] Y. W. D. Tay et al., ‘Processing and Properties of Construction Materials for 3D Printing’, MSF, vol. 861, pp. 177–181, July 2016, doi: 10.4028/www.scientific.net/MSF.861.177.
  • [21] A. Kazemian, X. Yuan, E. Cochran, and B. Khoshnevis, ‘Cementitious materials for construction-scale 3D printing: Laboratory testing of fresh printing mixture’, Construction and Building Materials, vol. 145, pp. 639–647, Aug. 2017, doi: 10.1016/j.conbuildmat.2017.04.015.
There are 20 citations in total.

Details

Primary Language English
Subjects Construction Materials
Journal Section Research Article
Authors

Muhammed Nur Mukattafi 0009-0004-5184-2846

Osman Hansu 0000-0003-1638-4304

Nildem Taysi 0000-0003-0947-5662

Furkan Boran Akkoyun 0000-0002-9932-937X

Project Number 1
Publication Date October 13, 2025
Submission Date May 21, 2025
Acceptance Date October 1, 2025
Published in Issue Year 2025 Volume: 10 Issue: 2

Cite

APA Mukattafi, M. N., Hansu, O., Taysi, N., Akkoyun, F. B. (n.d.). 3D CONCRETE PRINTABILITY WITH METAKAOLIN AND SILICA FUME IN HOLLOW BEAMS. The International Journal of Energy and Engineering Sciences, 10(2), 40-58.

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