Research Article
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Year 2017, Volume: 3 Issue: 2, 50 - 60, 28.06.2017
https://doi.org/10.19072/ijet.282847

Abstract

References

  • N. Arlt, Korrosions-und hitzebeständige Stahle in Abgassystemen. CTI Exhaust Materials Forum 21- 22.11.2007, Frankfurt, Germany, 2007.
  • D. Askeland and P. Pradeep, The Science and Engineering of Materials. Thomson Engineering, 2005.
  • M. Ashby, H. Shercliff, and D. Cebon, Materials Engineering, Science, Processing and Design. USA, Butterworth-Heinemann, 2007.
  • ATI, Stainless Steels Type 439/AL 439 HP. ATI Allegheny Ludlum Corporation Blue Sheet Technical Data, Pittsburgh, Pennsylvania, USA, 1999.
  • W. Callister, Materials Science and Engineering. New York, John Wiley & Sons, 2007.
  • D. Gaskel, Introduction to the Thermodynamics of Materials. Taylor and Francis Publishing London SW1P 1WG, 1995.
  • M. S. Chattha, J. Perry, R. L. Goss, C. R. Peters, H. S. Gandhi, Corrosion of aluminized low carbon steel exhaust system in vehicles equipped with three-way catalytic converters and development of a protective polymeric coating, Ind. Eng. Chem. Res., 29 (7), 1438-1442, 1990.
  • P. Gumpel and C. Hoffmann, Corrosion resistance of stainless steels to wet condensates in automotive exhaust systems. Proceedings of the 6th European Stainless Steel Conference, Helsinki, 2008.
  • D. Green, R. Hannink and M. Swain, Transformation Toughening of Ceramics. Boca Raton: CRC Press, 1989.
  • Y. Inoue and M. Kikuchi, Present and future trends of stainless steel for automotive exhaust system”, Nippon Steel Technical Report No. 88, 2003.
  • A. E. Ikpe, I. Owunna, P. O. Ebunilo and E. E. Ikpe, Material Selection for High Pressure (HP) Turbine Blade of Conventional Turbojet Engines. American Journal of Mechanical and Industrial Engineering 1 (1), 1-9, 2016.
  • P. Lewis, K. Reynolds and C. Gagg, Forensic Materials Engineering: Case Studies. Boca Raton: CRC Press, 2003.
  • F. Mathews and R. Rawlings, Composite Materials: Engineering and Science. . Boca Raton: CRC Press, 1999.
  • Precision Automobile, exhaust system [online] available at http://www.precisionautosales.com/exhaust.php, 2000.
  • J. Shackelford, Material Science for Engineers. Prentice Hall: Upper Saddle River, 2000.
  • K. Zimmermann, Lightweight design in exhaust systems using tailored products. 9th International CTI Forum Exhaust Systems, January 26, 2011, Stuttgart, Germany, 2011.

Engineering Material Selection for Automotive Exhaust Systems Using CES Software

Year 2017, Volume: 3 Issue: 2, 50 - 60, 28.06.2017
https://doi.org/10.19072/ijet.282847

Abstract

The
aim of this report is focused onreviewing the automotive exhaust system with
respect to its in-service conditionsand selection of suitablematerials for
exhaust manifold, downpipe silencer/ muffler box and tail pipe in an exhaust
system. In doing this, the functions of each component were discussed,
highlighting how they function as part of a system and CES Edupack software was
employed in the material selection process. Mass, cost, high temperature
(>800
oC for exhaust manifold and >400oC for
downpipe silencer/ muffler box and tail pipe) and high corrosion resistance
were used as criteria for the material selection. Variety of materials
including Nickel-based superalloys, stainless steel, Nickel-chromium alloys
were obtained in the search result for exhaust manifold. Similarly, low alloy
steels, stainless steel, grey cast iron,Nickel-based superalloys, Nickel-chromium
alloys were obtained in the search result for downpipe silencer/ muffler box
and tail pipe. Nickel-based superalloys and Nickel-chromium alloys possess
suitable properties for this application, but were not selected due to their
high densities and high cost. Low allow steels were not selected because they
tends to exhibits poor corrosion resistance
when exposed to salt on the road surface and condensate from the exhaust
system. Grey cast iron has low tensile strength and elongation and therefore not
exhibit enough toughness required to withstand the severe working conditions.
However,
stainless steel (
Ferritic
stainless steel and Austenitic stainless steel) was selected due to its
considerable price, low density, excellent corrosion resistant and acceptable
strength at elevated temperatures. 

References

  • N. Arlt, Korrosions-und hitzebeständige Stahle in Abgassystemen. CTI Exhaust Materials Forum 21- 22.11.2007, Frankfurt, Germany, 2007.
  • D. Askeland and P. Pradeep, The Science and Engineering of Materials. Thomson Engineering, 2005.
  • M. Ashby, H. Shercliff, and D. Cebon, Materials Engineering, Science, Processing and Design. USA, Butterworth-Heinemann, 2007.
  • ATI, Stainless Steels Type 439/AL 439 HP. ATI Allegheny Ludlum Corporation Blue Sheet Technical Data, Pittsburgh, Pennsylvania, USA, 1999.
  • W. Callister, Materials Science and Engineering. New York, John Wiley & Sons, 2007.
  • D. Gaskel, Introduction to the Thermodynamics of Materials. Taylor and Francis Publishing London SW1P 1WG, 1995.
  • M. S. Chattha, J. Perry, R. L. Goss, C. R. Peters, H. S. Gandhi, Corrosion of aluminized low carbon steel exhaust system in vehicles equipped with three-way catalytic converters and development of a protective polymeric coating, Ind. Eng. Chem. Res., 29 (7), 1438-1442, 1990.
  • P. Gumpel and C. Hoffmann, Corrosion resistance of stainless steels to wet condensates in automotive exhaust systems. Proceedings of the 6th European Stainless Steel Conference, Helsinki, 2008.
  • D. Green, R. Hannink and M. Swain, Transformation Toughening of Ceramics. Boca Raton: CRC Press, 1989.
  • Y. Inoue and M. Kikuchi, Present and future trends of stainless steel for automotive exhaust system”, Nippon Steel Technical Report No. 88, 2003.
  • A. E. Ikpe, I. Owunna, P. O. Ebunilo and E. E. Ikpe, Material Selection for High Pressure (HP) Turbine Blade of Conventional Turbojet Engines. American Journal of Mechanical and Industrial Engineering 1 (1), 1-9, 2016.
  • P. Lewis, K. Reynolds and C. Gagg, Forensic Materials Engineering: Case Studies. Boca Raton: CRC Press, 2003.
  • F. Mathews and R. Rawlings, Composite Materials: Engineering and Science. . Boca Raton: CRC Press, 1999.
  • Precision Automobile, exhaust system [online] available at http://www.precisionautosales.com/exhaust.php, 2000.
  • J. Shackelford, Material Science for Engineers. Prentice Hall: Upper Saddle River, 2000.
  • K. Zimmermann, Lightweight design in exhaust systems using tailored products. 9th International CTI Forum Exhaust Systems, January 26, 2011, Stuttgart, Germany, 2011.
There are 16 citations in total.

Details

Subjects Engineering
Journal Section Articles
Authors

Ikpe Aniekan E.

Orhorhoro Ejiroghene Kelly This is me

Gobir Abdulsamad This is me

Publication Date June 28, 2017
Acceptance Date June 5, 2017
Published in Issue Year 2017 Volume: 3 Issue: 2

Cite

APA Aniekan E., I., Ejiroghene Kelly, O., & Abdulsamad, G. (2017). Engineering Material Selection for Automotive Exhaust Systems Using CES Software. International Journal of Engineering Technologies IJET, 3(2), 50-60. https://doi.org/10.19072/ijet.282847
AMA Aniekan E. I, Ejiroghene Kelly O, Abdulsamad G. Engineering Material Selection for Automotive Exhaust Systems Using CES Software. IJET. June 2017;3(2):50-60. doi:10.19072/ijet.282847
Chicago Aniekan E., Ikpe, Orhorhoro Ejiroghene Kelly, and Gobir Abdulsamad. “Engineering Material Selection for Automotive Exhaust Systems Using CES Software”. International Journal of Engineering Technologies IJET 3, no. 2 (June 2017): 50-60. https://doi.org/10.19072/ijet.282847.
EndNote Aniekan E. I, Ejiroghene Kelly O, Abdulsamad G (June 1, 2017) Engineering Material Selection for Automotive Exhaust Systems Using CES Software. International Journal of Engineering Technologies IJET 3 2 50–60.
IEEE I. Aniekan E., O. Ejiroghene Kelly, and G. Abdulsamad, “Engineering Material Selection for Automotive Exhaust Systems Using CES Software”, IJET, vol. 3, no. 2, pp. 50–60, 2017, doi: 10.19072/ijet.282847.
ISNAD Aniekan E., Ikpe et al. “Engineering Material Selection for Automotive Exhaust Systems Using CES Software”. International Journal of Engineering Technologies IJET 3/2 (June 2017), 50-60. https://doi.org/10.19072/ijet.282847.
JAMA Aniekan E. I, Ejiroghene Kelly O, Abdulsamad G. Engineering Material Selection for Automotive Exhaust Systems Using CES Software. IJET. 2017;3:50–60.
MLA Aniekan E., Ikpe et al. “Engineering Material Selection for Automotive Exhaust Systems Using CES Software”. International Journal of Engineering Technologies IJET, vol. 3, no. 2, 2017, pp. 50-60, doi:10.19072/ijet.282847.
Vancouver Aniekan E. I, Ejiroghene Kelly O, Abdulsamad G. Engineering Material Selection for Automotive Exhaust Systems Using CES Software. IJET. 2017;3(2):50-6.

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