Research Article
BibTex RIS Cite

Keten Fiber Takviyeli Kompozitin Frezelenmesinde Kesme Parametrelerinin Tam Faktöriyel Tasarım ve Topsis Yöntemiyle Optimizasyonu

Year 2023, Volume: 7 Issue: 1, 140 - 149, 06.07.2023
https://doi.org/10.46460/ijiea.1120136

Abstract

Bu çalışmada, keten fiber takviyeli polimer kompozitlerin yüksek hız çeliği (HSS) ve tungsten karbür (WC) kesici takımlar kullanılarak 2500 ve 7500 dev/dak dönme devri ile 0,01 ve 0,02 mm/dev ilerleme değerlerinde frezelenmesinde; dönme devri, ilerleme ve kesici takım cinsinin kesme kuvveti, deformasyon faktörü ve yüzey pürüzlülüğü üzerine etkileri tam faktöriyel deney tasarımı ve ideal çözüme benzerlik bakımından sıralama performansı tekniği (TOPSIS) ile analizleri gerçekleştirilmiştir. Yapılan deneyler sonucunda; optimum kesme parametresi WC kesici takımın yüksek dönme devri ve düşük ilerleme değerinden elde edilmiştir. Kesme parametrelerinden en önemli faktörün dönme devri daha sonra sırasıyla kesici takım cinsi ve ilerleme olduğu gözlemlenmiştir.

References

  • [1] Chegdani F., Takabi B., El Mansori M., Tai B. L., Bukkapatnam S. T., (2020), “Effect of flax fiber orientation on machining behavior and surface finish of natural fiber reinforced polymer composites”, Journal of Manufacturing Processes, 54: 337-346.
  • [2] Bledzki A. K., Faruk O., Sperber V. E. (2006), “Cars from bio-fibres”, Macromolecular Materials and Engineering, 291(5): 449-457.
  • [3] Barreto, A. C. H., Rosa, D. S. (2011), Fechine, P. B. A., Mazzetto, S. E., Properties of sisal fibers treated by alkali solution and their application into cardanol-based biocomposites, Composites Part A: Applied Science and Manufacturing, 42(5), 492-500.
  • [4] Andersons, J., Joffe, R., (2011), Estimation of tensile strength of an oriented flax fibre reinforced polymer composite, Composites Part A: Applied Science and Manufacturing, 42(9), 1229-1235.
  • [5] Çelik, Y. H., Alp, M. S., (2020), Determination of milling performance of jute and flax fiber reinforced composites, Journal of Natural Fibers, 1-15, doi: 10.1080/15440478.2020.1764435.
  • [6] John, R., Lin, R., Jayaraman, K., Bhattacharyya, D., (2021), Effects of machining parameters on surface quality of composites reinforced with natural fibers, Materials and Manufacturing Processes, 36(1), 73-83.
  • [7] Çelik, Y. H., Kilickap, E., Kilickap, A. İ., (2019), An experimental study on milling of natural fiber (jute)-reinforced polymer composites, Journal of Composite Materials, 53(22), 3127-3137.
  • [8] Chegdani, F., Mezghani, S. and Mansori M. E., (2017), Correlation between mechanical scales and analysis scales of topographic signals under milling process of natural fibre composites, Journal of Composite Materials, 51(19), 2743-2756.
  • [9] Choudhury, M. R., Srinivas, M. S., Debnath, K., (2018), Experimental investigations on drilling of lignocellulosic fiber reinforced composite laminates, Journal of Manufacturing Processes, 34, 51-61.
  • [10] Vigneshwaran, S., John, K. M., Deepak Joel Johnson, R., Uthayakumar, M., Arumugaprabu, V., Kumaran, S. T., (2021), Conventional and unconventional machining performance of natural fibre-reinforced polymer composites: A review, Journal of Reinforced Plastics and Composites, 40(15-16), 553-567.
  • [11] Tran, D. S., Songmene, V., Ngo, A. D., Kouam, J., Rodriguez-Uribe, A., Misra, M., Mohanty, A. K., (2020), Experimental investigation on machinability of polypropylene reinforced with miscanthus fibers and biochar, Materials, 13(5), 1181.
  • [12] Azmi, H., Haron, C. C., Zailani, Z. A., Hamidon, R., Bahari, M. S., Zakaria, S., Hamid, S. H. A., (2021), Study the effect of cutting parameter in machining kenaf fiber reinforced plastic composite materials using DOE. In: Bahari, M. S., Harun, A., Zainal Abidin, Z., Hamidon, R., Zakaria, S. (eds) In Intelligent Manufacturing and Mechatronics, 401-412, Springer, Singapore, doi: 10.1007/978-981-16-0866-7_35.
  • [13] Shagwira, H., Mwema, F. M., Obiko, J. O., Mbuya, T. O., Akinlabi, E. T., (2021), The optimization of the surface roughness of milled polypropylene + 60 wt.% quarry dust composite using the Taguchi technique. In: Awang, M., Emamian, S. S. (eds) Advances in Material Science and Engineering, 169-174, Springer, Singapore, doi: 10.1007/978-981-16-3641-7_20.
  • [14] Rajendran, A., Paul, B., Shunmugesh, K., (2021), Optimization of milling parameters in jute fiber reinforced epoxy composite using GRA, Materials Today: Proceedings, 43, 3951-3955.
  • [15] Choudhury, M. R., Rao, G. S., Debnath, K., Mahapatra, R. N., (2021), Analysis of force, temperature, and surface roughness during end milling of green composites, Journal of Natural Fibers, 1-15, doi: 10.1080/15440478.2021.1875350.
  • [16] Rashid, M. A. N., Zain, Z. M., Khairusshima, M. N., Noor, W. I., Mullah, M., Khan, S. A., (2021), Analysis and modelling of surface roughness in milling of JFRP composite using central composite design, In IOP Conference Series: Materials Science and Engineering 1092(1), 012013, IOP Publishing.
  • [17] Rashid, M. A. N., Zain, Z. M., Khairusshima, M. N., Noor, W. I., Mullah, M., Khan, S. A., (2021), Machinability study of JFRP composite using design of experiment, In IOP Conference Series: Materials Science and Engineering 1092(1), 012014, IOP Publishing.
  • [18] Kanwar, S., Singari, R., Butola, R., (2021), Comparison of genetic algorithm and taguchi optimization techniques for surface roughness of natural fiber-reinforced polymer composites, SAE International Journal of Materials and Manufacturing, 14(2), 141-151.
  • [19] Amarnath, K., Babu, K. J., Kumar, M. S., (2021), Selection of optimal flax fiber reinforced components for experimental ınvestigation by using TOPSIS method, In IOP Conference Series: Materials Science and Engineering, 1057(1), 012055, IOP Publishing.
  • [20] Gardiner, W. P., Gettinby, G., (1998), Experimental design techniques in statistical practice, Woodhead Publishing, ISBN: 9781898563358, page: 210.
  • [21] Yoon, K. P. and Hwang, C-L, (1995), Multiple attribute decision making: an introduction, Sage publications.
  • [22] Shanmugam, A., Mohanraj, T., Krishnamurthy, K. and Gur, A. K., 2021, Multi-response optimization on abrasive waterjet machining of glass fiber reinforced plastics using Taguchi method coupled with TOPSIS, Surface Review and Letters, 2150120.
  • [23] Yuvaraj, N. and Pradeep Kumar, M., (2015), Multiresponse optimization of abrasive water jet cutting process parameters using TOPSIS approach, Materials and Manufacturing Pocess, 30 (7), 882-889.
  • [24] Çakır, M. C., 1999, Modern talaşlı imalatın esasları, Vipas Yayınları, Bursa, 324 sayfa.
  • [25] Chegdani, F., Mansori, M. E., (2019), Tribo-functional effects of double-crossed helix on surface finish, cutting friction and tool wear mechanisms during the milling process of natural fiber composites, Wear, 426-427 (Part B), 1507-1514.
  • [26] Ellenberger, A., Polli, M. L., Azevedo, E. C., De Lara, A. P., Dos Santos, R. D. O., (2021), End milling of banana stem fiber and polyurethane derived from castor oil composite. Journal of Natural Fibers, 18(10), 1491-1500.
  • [27] Babu, G. D., Babu, K. S., Gowd, B. U. M., (2013), Effect of machining parameters on milled natural fiber reinforced plastic composites, Journal of Advanced Mechanical Engineering, 1, 1-12.
  • [28] Davim, J. P., Clemente. V. C., Silva, S., (2009), Surface roughness aspects in milling MDF (medium density fibreboard), International Journal of advanced Manufacturing Technology, 49 (1-2), 49-55.
  • [29]Azmi, H., Haron, C. H. C., Ghani, J. A., Suhaily, M., Sanuddin, A. B. and Song, J. H., (2016), Study on machinability effect of surface roughness in milling kenaf fiber reinforced plastic composite (unidirectional) using response surface methodology, ARPN Journal of Engineering and Applied Sciences, 11(7), 4761-4766.

Optimization of Cutting Parameters in Milling of Flax Fiber Reinforced Composite by Full Factorial Design and Topsis Method

Year 2023, Volume: 7 Issue: 1, 140 - 149, 06.07.2023
https://doi.org/10.46460/ijiea.1120136

Abstract

In this study, in the milling of flax fiber reinforced polymer composites using high speed steel (HSS) and tungsten carbide (WC) cutting tools, with a rotational speed of 2500 and 7500 rpm and feed rates of 0.01 and 0.02 mm/rev, the effects of rotational speed, feed rate and cutting tool type on cutting force, deformation factor and surface roughness were analyzed with full factorial experimental design, and technique for order preference by similarity to ideal solution (TOPSIS). As a result of the experiments, the optimum cutting parameter was obtained from the high rotational speed and low feed rate value of the WC cutting tool. It was observed that the most important factor among the cutting parameters is the rotation speed, then the cutting tool type and feed rate, respectively.

References

  • [1] Chegdani F., Takabi B., El Mansori M., Tai B. L., Bukkapatnam S. T., (2020), “Effect of flax fiber orientation on machining behavior and surface finish of natural fiber reinforced polymer composites”, Journal of Manufacturing Processes, 54: 337-346.
  • [2] Bledzki A. K., Faruk O., Sperber V. E. (2006), “Cars from bio-fibres”, Macromolecular Materials and Engineering, 291(5): 449-457.
  • [3] Barreto, A. C. H., Rosa, D. S. (2011), Fechine, P. B. A., Mazzetto, S. E., Properties of sisal fibers treated by alkali solution and their application into cardanol-based biocomposites, Composites Part A: Applied Science and Manufacturing, 42(5), 492-500.
  • [4] Andersons, J., Joffe, R., (2011), Estimation of tensile strength of an oriented flax fibre reinforced polymer composite, Composites Part A: Applied Science and Manufacturing, 42(9), 1229-1235.
  • [5] Çelik, Y. H., Alp, M. S., (2020), Determination of milling performance of jute and flax fiber reinforced composites, Journal of Natural Fibers, 1-15, doi: 10.1080/15440478.2020.1764435.
  • [6] John, R., Lin, R., Jayaraman, K., Bhattacharyya, D., (2021), Effects of machining parameters on surface quality of composites reinforced with natural fibers, Materials and Manufacturing Processes, 36(1), 73-83.
  • [7] Çelik, Y. H., Kilickap, E., Kilickap, A. İ., (2019), An experimental study on milling of natural fiber (jute)-reinforced polymer composites, Journal of Composite Materials, 53(22), 3127-3137.
  • [8] Chegdani, F., Mezghani, S. and Mansori M. E., (2017), Correlation between mechanical scales and analysis scales of topographic signals under milling process of natural fibre composites, Journal of Composite Materials, 51(19), 2743-2756.
  • [9] Choudhury, M. R., Srinivas, M. S., Debnath, K., (2018), Experimental investigations on drilling of lignocellulosic fiber reinforced composite laminates, Journal of Manufacturing Processes, 34, 51-61.
  • [10] Vigneshwaran, S., John, K. M., Deepak Joel Johnson, R., Uthayakumar, M., Arumugaprabu, V., Kumaran, S. T., (2021), Conventional and unconventional machining performance of natural fibre-reinforced polymer composites: A review, Journal of Reinforced Plastics and Composites, 40(15-16), 553-567.
  • [11] Tran, D. S., Songmene, V., Ngo, A. D., Kouam, J., Rodriguez-Uribe, A., Misra, M., Mohanty, A. K., (2020), Experimental investigation on machinability of polypropylene reinforced with miscanthus fibers and biochar, Materials, 13(5), 1181.
  • [12] Azmi, H., Haron, C. C., Zailani, Z. A., Hamidon, R., Bahari, M. S., Zakaria, S., Hamid, S. H. A., (2021), Study the effect of cutting parameter in machining kenaf fiber reinforced plastic composite materials using DOE. In: Bahari, M. S., Harun, A., Zainal Abidin, Z., Hamidon, R., Zakaria, S. (eds) In Intelligent Manufacturing and Mechatronics, 401-412, Springer, Singapore, doi: 10.1007/978-981-16-0866-7_35.
  • [13] Shagwira, H., Mwema, F. M., Obiko, J. O., Mbuya, T. O., Akinlabi, E. T., (2021), The optimization of the surface roughness of milled polypropylene + 60 wt.% quarry dust composite using the Taguchi technique. In: Awang, M., Emamian, S. S. (eds) Advances in Material Science and Engineering, 169-174, Springer, Singapore, doi: 10.1007/978-981-16-3641-7_20.
  • [14] Rajendran, A., Paul, B., Shunmugesh, K., (2021), Optimization of milling parameters in jute fiber reinforced epoxy composite using GRA, Materials Today: Proceedings, 43, 3951-3955.
  • [15] Choudhury, M. R., Rao, G. S., Debnath, K., Mahapatra, R. N., (2021), Analysis of force, temperature, and surface roughness during end milling of green composites, Journal of Natural Fibers, 1-15, doi: 10.1080/15440478.2021.1875350.
  • [16] Rashid, M. A. N., Zain, Z. M., Khairusshima, M. N., Noor, W. I., Mullah, M., Khan, S. A., (2021), Analysis and modelling of surface roughness in milling of JFRP composite using central composite design, In IOP Conference Series: Materials Science and Engineering 1092(1), 012013, IOP Publishing.
  • [17] Rashid, M. A. N., Zain, Z. M., Khairusshima, M. N., Noor, W. I., Mullah, M., Khan, S. A., (2021), Machinability study of JFRP composite using design of experiment, In IOP Conference Series: Materials Science and Engineering 1092(1), 012014, IOP Publishing.
  • [18] Kanwar, S., Singari, R., Butola, R., (2021), Comparison of genetic algorithm and taguchi optimization techniques for surface roughness of natural fiber-reinforced polymer composites, SAE International Journal of Materials and Manufacturing, 14(2), 141-151.
  • [19] Amarnath, K., Babu, K. J., Kumar, M. S., (2021), Selection of optimal flax fiber reinforced components for experimental ınvestigation by using TOPSIS method, In IOP Conference Series: Materials Science and Engineering, 1057(1), 012055, IOP Publishing.
  • [20] Gardiner, W. P., Gettinby, G., (1998), Experimental design techniques in statistical practice, Woodhead Publishing, ISBN: 9781898563358, page: 210.
  • [21] Yoon, K. P. and Hwang, C-L, (1995), Multiple attribute decision making: an introduction, Sage publications.
  • [22] Shanmugam, A., Mohanraj, T., Krishnamurthy, K. and Gur, A. K., 2021, Multi-response optimization on abrasive waterjet machining of glass fiber reinforced plastics using Taguchi method coupled with TOPSIS, Surface Review and Letters, 2150120.
  • [23] Yuvaraj, N. and Pradeep Kumar, M., (2015), Multiresponse optimization of abrasive water jet cutting process parameters using TOPSIS approach, Materials and Manufacturing Pocess, 30 (7), 882-889.
  • [24] Çakır, M. C., 1999, Modern talaşlı imalatın esasları, Vipas Yayınları, Bursa, 324 sayfa.
  • [25] Chegdani, F., Mansori, M. E., (2019), Tribo-functional effects of double-crossed helix on surface finish, cutting friction and tool wear mechanisms during the milling process of natural fiber composites, Wear, 426-427 (Part B), 1507-1514.
  • [26] Ellenberger, A., Polli, M. L., Azevedo, E. C., De Lara, A. P., Dos Santos, R. D. O., (2021), End milling of banana stem fiber and polyurethane derived from castor oil composite. Journal of Natural Fibers, 18(10), 1491-1500.
  • [27] Babu, G. D., Babu, K. S., Gowd, B. U. M., (2013), Effect of machining parameters on milled natural fiber reinforced plastic composites, Journal of Advanced Mechanical Engineering, 1, 1-12.
  • [28] Davim, J. P., Clemente. V. C., Silva, S., (2009), Surface roughness aspects in milling MDF (medium density fibreboard), International Journal of advanced Manufacturing Technology, 49 (1-2), 49-55.
  • [29]Azmi, H., Haron, C. H. C., Ghani, J. A., Suhaily, M., Sanuddin, A. B. and Song, J. H., (2016), Study on machinability effect of surface roughness in milling kenaf fiber reinforced plastic composite (unidirectional) using response surface methodology, ARPN Journal of Engineering and Applied Sciences, 11(7), 4761-4766.
There are 29 citations in total.

Details

Primary Language Turkish
Subjects Engineering
Journal Section Articles
Authors

Mehmet Suat Alp 0000-0002-9970-5881

Yahya Hışman Çelik 0000-0003-1753-7712

Erol Kılıçkap 0000-0001-5519-2917

Ahmet Yardım Eden 0000-0003-2776-1195

Early Pub Date June 30, 2023
Publication Date July 6, 2023
Submission Date May 23, 2022
Published in Issue Year 2023 Volume: 7 Issue: 1

Cite

APA Alp, M. S., Çelik, Y. H., Kılıçkap, E., Yardım Eden, A. (2023). Keten Fiber Takviyeli Kompozitin Frezelenmesinde Kesme Parametrelerinin Tam Faktöriyel Tasarım ve Topsis Yöntemiyle Optimizasyonu. International Journal of Innovative Engineering Applications, 7(1), 140-149. https://doi.org/10.46460/ijiea.1120136
AMA Alp MS, Çelik YH, Kılıçkap E, Yardım Eden A. Keten Fiber Takviyeli Kompozitin Frezelenmesinde Kesme Parametrelerinin Tam Faktöriyel Tasarım ve Topsis Yöntemiyle Optimizasyonu. IJIEA. July 2023;7(1):140-149. doi:10.46460/ijiea.1120136
Chicago Alp, Mehmet Suat, Yahya Hışman Çelik, Erol Kılıçkap, and Ahmet Yardım Eden. “Keten Fiber Takviyeli Kompozitin Frezelenmesinde Kesme Parametrelerinin Tam Faktöriyel Tasarım Ve Topsis Yöntemiyle Optimizasyonu”. International Journal of Innovative Engineering Applications 7, no. 1 (July 2023): 140-49. https://doi.org/10.46460/ijiea.1120136.
EndNote Alp MS, Çelik YH, Kılıçkap E, Yardım Eden A (July 1, 2023) Keten Fiber Takviyeli Kompozitin Frezelenmesinde Kesme Parametrelerinin Tam Faktöriyel Tasarım ve Topsis Yöntemiyle Optimizasyonu. International Journal of Innovative Engineering Applications 7 1 140–149.
IEEE M. S. Alp, Y. H. Çelik, E. Kılıçkap, and A. Yardım Eden, “Keten Fiber Takviyeli Kompozitin Frezelenmesinde Kesme Parametrelerinin Tam Faktöriyel Tasarım ve Topsis Yöntemiyle Optimizasyonu”, IJIEA, vol. 7, no. 1, pp. 140–149, 2023, doi: 10.46460/ijiea.1120136.
ISNAD Alp, Mehmet Suat et al. “Keten Fiber Takviyeli Kompozitin Frezelenmesinde Kesme Parametrelerinin Tam Faktöriyel Tasarım Ve Topsis Yöntemiyle Optimizasyonu”. International Journal of Innovative Engineering Applications 7/1 (July 2023), 140-149. https://doi.org/10.46460/ijiea.1120136.
JAMA Alp MS, Çelik YH, Kılıçkap E, Yardım Eden A. Keten Fiber Takviyeli Kompozitin Frezelenmesinde Kesme Parametrelerinin Tam Faktöriyel Tasarım ve Topsis Yöntemiyle Optimizasyonu. IJIEA. 2023;7:140–149.
MLA Alp, Mehmet Suat et al. “Keten Fiber Takviyeli Kompozitin Frezelenmesinde Kesme Parametrelerinin Tam Faktöriyel Tasarım Ve Topsis Yöntemiyle Optimizasyonu”. International Journal of Innovative Engineering Applications, vol. 7, no. 1, 2023, pp. 140-9, doi:10.46460/ijiea.1120136.
Vancouver Alp MS, Çelik YH, Kılıçkap E, Yardım Eden A. Keten Fiber Takviyeli Kompozitin Frezelenmesinde Kesme Parametrelerinin Tam Faktöriyel Tasarım ve Topsis Yöntemiyle Optimizasyonu. IJIEA. 2023;7(1):140-9.