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DOĞAL VE SENTETİK SOĞUTUCU AKIŞKAN ÇİFTLERİ KULLANILAN BİR KASKAD SOĞUTMA SİSTEMİNİN ULTRA DÜŞÜK SICAKLIK UYGULAMALARI İÇİN TEORİK ANALİZİ

Year 2020, Volume: 40 Issue: 1, 141 - 153, 30.04.2020

Abstract

Bu çalışmada, ultra düşük sıcaklık (UDS) (-50 oC ile -100 oC) uygulamalarında farklı dizayn ve çalışma parametrelerinin kaskad sistem performansına etkilerini incelemek için EES yazılımı kullanılarak teorik bir model oluşturuldu. Kaskad sistemlerde kullanılan sentetik soğutucu akışkan çiftine çevre dostu bir alternatif bulmak için doğal ve sentetik soğutucu akışkan çiftleri için analiz yapıldı. Önerilen modelde; yüksek sıcaklık çevrimi (YSÇ) yoğuşma ve düşük sıcaklık çevrimi (DSÇ) buharlaşma sıcaklıkları ve kaskad ısı değiştiricisi sıcaklık farkı gibi parametrelerinin etkileri incelendi. Ayrıca, UDS uygulamalarında aşırı soğutma şartlarına ulaşabilmek için kritik çalışma parametreleri olan genleşme valfi sonrası soğutucu akışkanın buhar kalitesi ve ön soğutma amaçlı ısı değiştiricisi kapasitesinin sistem performansına etkileri incelendi. Bu çalışmada UDS uygulamalarında kullanılabilecek doğal akışkan alternatiflerinin performans ve çevresel etkileri açılarından teorik olarak karşılaştırılmalarına katkıda bulunulmaktadır. Yapılan analiz çalışmaları sonucunda soğutma sisteminde R1270/R170 doğal soğutucu çiftinin kullanılması ile, R404A/R508B sentetik soğutucu çiftine kıyasla %5 civarında daha iyi sistem performans katsayısı ve yaklaşık olarak yarısı kadar CO2 emisyon salımı gerçekleştiği belirlendi.

References

  • AIRAH, Methods of Calculating Total Equivalent Warming Impact (TEWI) 2012, Best Practice Guidelines. The Australian Institute of Refrigeration, Air Conditioning and Heating
  • ASHRAE, 2016, “Designation and Safety Classification of Refrigerants,” ANSI/ASHRAE, Atlanta, GA, Standard No. 34.
  • ASHRAE Handbook–Refrigeration, 2010, “American Society of Heating, Refrigerating and Air-Conditioning Engineers, Inc.”, (SI Edition).
  • ASHRAE, 2000, “Standard Method of Testing Forced Circulation Air Cooling and Air Heating Coils,” ANSI/ASHRAE, Atlanta, GA, Standard No. 33.
  • Babiloni, A.M., Joybari, M.M., Esbri, J.N., Cervera, A.B., Albuixech, M.A., Moles, M., 2019, Ultralow-temperature refrigeration systems:Configurations and refrigerants to reduce the enviromental impact, International Journal of Refrigeration, doi:https://doi.org/10.1016/j-ijrefrig.2019.11.016
  • Bhattacharyya, S., Mukhopadhyay, S., Kumar, A., Khurana, R.K. and Sarkar, J., 2005, “Optimization of a CO2-C3H8 Cascade System for Refrigeration and Heating,” Int. J. of Refrigeration, 8, pp. 1284–1292.
  • Bhattacharyya, S., Garai, A., and Sarkar, J., 2009, “Thermodynamic Analysis and Optimization of a Novel N2O-CO2 Cascade System for Refrigeration and Heating,” Int. J. of Refrigeration, 32, pp.1077–1084.
  • Bingming, W., Huagen, W., Jianfeng, L., and Ziwen, X., 2009, “Experimental Investigation on the Performance of NH3/CO2 Cascade Refrigeration System with Twin-screw Compressor,” Int. J. of Refrigeration, 32, pp.1358–1365.
  • Brunin, O., Feidt, M., Hivet, B., (1997), Comparison of the working domains of some compression heat pumps and a compression-absorption heat pump, International Journal of Refrigeration, 20-5, 308-318.
  • Cengel, Y. A., and Boles, M. A., 2007, “Thermodynamics: An Engineering Approach”, Sixth ed. McGraw-Hill, Singapore
  • Dopazo, J.A., Seara, J. F., Sieres, J., and Uhia, F.J., 2009, “Theoretical Analysis of a CO2-NH3 Cascade Refrigeration System for Cooling Applications at Low Temperatures,” Appl. Therm. Eng., 29(8-9) pp.1577-1583.
  • Dopazo, J. A., and Seara, J.F. 2011, “Experimental Evaluation of a Cascade Refrigeration System Prototype with CO2 and NH3 for Freezing Process Applications,” Int. J. of Refrigeration, 34, pp. 257-267.
  • GEA Germany 2016, https://vap.gea.com/stationaryapplication/Pages/Product.aspx?ItemObjectID=TS&Size=HGZX7&ProductID=2039
  • Getu, H., and Bansal, P., 2008, “Thermodynamic Analysis of an R744-R717 Cascade Refrigeration System,” Int. J. of Refrigeration, 31(1), pp.45–54.
  • Gong, M., Zhaohu, S., Jianfeng, W., Zhang, Y., Meng, C., and Zhou, Y. 2009, “Performance of R170 Mixtures as Refrigerants for Refrigeration at -80°C Temperature Range,” Int. J. of Refrigeration, 32, pp. 892-900.
  • Horton, W.T., Modelling of secondary loop refrigeration systems in supermarket applications, Purdue University, PhD thesis, 2002.
  • IPCC. Climate Change 2013: The Physical Science Basis, Cambridge University Press, Cambridge, United Kingdom and New York, USA, 2013.
  • JP 5 B-A-CVBP - Grundfos Product Center, 2016, https://product selection.grundfos.com/product-detail (Accessed 24 December 2016)
  • Kilicarslan, A., and Hosoz, M., 2010, “Energy and Irreversibility Analysis of a Cascade Refrigeration System for Various Refrigerant Couples,” Energy Convers. Manag., 51 (12), pp.2947-2954.
  • Klein, S.A., 2017, “Engineering Equation Solver (EES)”, Academic Professional V10.294, F-Chart Software, Madison, WI, USA.
  • Kruse, H., and Russmann, H., 2006, “The Natural Fluid Nitrous oxide-An option as Substitute for Low Temperature Synthetic Refrigerants,” Int. J. of Refrigeration 29 (5), 799-806.
  • Lee, T., S., Liu, C., H., and Chen, T., W., 2006, “Thermodynamic Analysis of Optimal Condensing Temperature of Cascade-condenser in CO2/NH3 Cascade Refrigeration Systems,” Int. J. of Refrigeration, 29 (7), pp. 1100–1108.
  • Mancuhan, E., 2019, “A comprehensive comparison between low and medium temperature application refrigerants at a two-stage refrigeration system with flash intercooling,” Thermal Science and Engineering Progress, 13, https://doi.org/10.1016/j.tsep.2019.100357.
  • Messineo, A., 2012, “R744-R717 Cascade Refrigeration System: Performance Evaluation Compared with a HFC Two-stage System,” Energy Procedia, 14, pp.56-65.
  • Minh, N., Q., Hewitt, N., J., and Eames, P. C., 2006, “Improved Vapor Compression Refrigeration Cycles: Literature Review and Their Application to Heat Pumps,” International Refrigeration and Air Conditioning Conference, Purdue, USA.
  • Nicola, D. G., Polonara, F., Stryjek, R., and Arteconi, A., 2011, “Performance of Cascade Cycles Working with Blends of CO2+Natural Refrigerants,” Int. J. of Refrigeration, 34, pp. 1436-1445.
  • Parekh, A. D., and Tailor, P.R., 2011, “Thermodynamic Analysis of R507A-R23 Cascade Refrigeration System”, Int. J. of Mechanical and Mechatronics Eng., 5 (9), pp. 1919-1923.
  • Sarkar, J., Bhattacharyya, S., and Lal, A., 2013, “Performance Comparison of Natural Refrigerants Based Cascade Systems for ULT Applications,” Int. J. of Sustainable Energy, 32(5), pp. 406-420.
  • Sınar, U., Numerical analysis of a cascade refrigeration system operating at ultra-low temperatures, Marmara University, Master’s Thesis, 2018.
  • Sun, Z., Wang, Q., Xie, Z., Liu, S., Su, D., Cui, Q., 2019, Energy and axergy analysis of Low GWP refrigerants in cascade refrigeration system, Energy, 170, 1170-1180
  • SWEP Company 2016, http://www.swep.cn/refrigerant-handbook/10.-systems/asdf2/
  • Syaka, N. D. R. B., and Alhamid, M. I., 2011, “Cascade Refrigeration System Using Mixture of Carbon dioxide and Hydrocarbons for Low Temperature Applications,” J. of Eng. and Appl. Sci., 6 (6), pp. 379-386.
  • Wadell, R., P., 2005, “Design of Compact Evaporators for ULT Thermal Management of Microprocessors”, MS thesis, Georgia Institute of Technology.
  • Yilmaz B., Erdönmez N., Sevindir M., and Mancuhan E. 2014, “Thermodynamic Analysis and Optimization of Cascade Condensing Temperature of a CO2 (R744)/404A Cascade Refrigeration System,” 15th International Refrigeration and Air Conditioning Conference, West Lafeyette, IN, Paper No. 2958-10.
  • Yilmaz B., Mancuhan E., and Erdonmez N., 2018, “A Parametric Study on a Subcritical CO2/NH3 Cascade Refrigeration System for Low Temperature Applications,” J. Energy Resour. Technol., 140, pp. 1-7.
  • Van Orshoven, D., Klein, S. A. and Beckman, W. A., 1993, An Investigation of Water as a Refrigerant, J. Energy Resour. Technol 115(4), pp. 257-263.
  • Vidhi, R., Kuravi, S., Goswami, D. Y., Stefanakos E., and Sabau, A. S., 2013, "Organic Fluids in a Supercritical Rankine Cycle for Low Temperature Power Generation", J. Energy Resour. Technol 135(4), 042002.
  • Vijayaraghavan S., and Goswami, D. Y., 2005, Organic Working Fluids for a Combined Power and Cooling Cycle, J. Energy Resour. Technol 127(2), pp. 125-130.

THEORETICAL ANALYSIS OF A CASCADE REFRIGERATION SYSTEM WITH NATURAL AND SYNTHETIC WORKING FLUID PAIRS FOR ULTRA LOW TEMPERATURE APPLICATIONS

Year 2020, Volume: 40 Issue: 1, 141 - 153, 30.04.2020

Abstract

In this study, a theoretical model is established using Engineering Equation Solver (EES) software in order to investigate the effects of different design and operation parameters on the performance of the cascade systems for Ultra Low Temperature (ULT) between -50 oC and -100 oC. The analysis is performed for natural and synthetic refrigerant pairs to find an environmentally friendly alternative to commercial synthetic refrigerants. Effects of common parameters such as the evaporation temperature of low temperature cycle (LTC), the condensation temperature of high temperature cycle (HTC) and the temperature difference in the cascade heat exchanger (HX) have been investigated with the proposed model. Furthermore, influence of operation parameters including vapor quality of the refrigerant after the expansion valve and the precooler heat exchanger (PCHX) capacity, crucial to reach ULT conditions, on the system performance are examined. This study also contributes to the theoretical evaluation of the feasible natural refrigerant alternatives for ULT applications and the comparison of these refrigerants with synthetic ones in terms of performance and the environmental aspects. It is found that the natural refrigerant R1270/R170 pair results in about 5% better COP and almost half less CO2 emissions compared to synthetic refrigerant R404A/R508B pair.

References

  • AIRAH, Methods of Calculating Total Equivalent Warming Impact (TEWI) 2012, Best Practice Guidelines. The Australian Institute of Refrigeration, Air Conditioning and Heating
  • ASHRAE, 2016, “Designation and Safety Classification of Refrigerants,” ANSI/ASHRAE, Atlanta, GA, Standard No. 34.
  • ASHRAE Handbook–Refrigeration, 2010, “American Society of Heating, Refrigerating and Air-Conditioning Engineers, Inc.”, (SI Edition).
  • ASHRAE, 2000, “Standard Method of Testing Forced Circulation Air Cooling and Air Heating Coils,” ANSI/ASHRAE, Atlanta, GA, Standard No. 33.
  • Babiloni, A.M., Joybari, M.M., Esbri, J.N., Cervera, A.B., Albuixech, M.A., Moles, M., 2019, Ultralow-temperature refrigeration systems:Configurations and refrigerants to reduce the enviromental impact, International Journal of Refrigeration, doi:https://doi.org/10.1016/j-ijrefrig.2019.11.016
  • Bhattacharyya, S., Mukhopadhyay, S., Kumar, A., Khurana, R.K. and Sarkar, J., 2005, “Optimization of a CO2-C3H8 Cascade System for Refrigeration and Heating,” Int. J. of Refrigeration, 8, pp. 1284–1292.
  • Bhattacharyya, S., Garai, A., and Sarkar, J., 2009, “Thermodynamic Analysis and Optimization of a Novel N2O-CO2 Cascade System for Refrigeration and Heating,” Int. J. of Refrigeration, 32, pp.1077–1084.
  • Bingming, W., Huagen, W., Jianfeng, L., and Ziwen, X., 2009, “Experimental Investigation on the Performance of NH3/CO2 Cascade Refrigeration System with Twin-screw Compressor,” Int. J. of Refrigeration, 32, pp.1358–1365.
  • Brunin, O., Feidt, M., Hivet, B., (1997), Comparison of the working domains of some compression heat pumps and a compression-absorption heat pump, International Journal of Refrigeration, 20-5, 308-318.
  • Cengel, Y. A., and Boles, M. A., 2007, “Thermodynamics: An Engineering Approach”, Sixth ed. McGraw-Hill, Singapore
  • Dopazo, J.A., Seara, J. F., Sieres, J., and Uhia, F.J., 2009, “Theoretical Analysis of a CO2-NH3 Cascade Refrigeration System for Cooling Applications at Low Temperatures,” Appl. Therm. Eng., 29(8-9) pp.1577-1583.
  • Dopazo, J. A., and Seara, J.F. 2011, “Experimental Evaluation of a Cascade Refrigeration System Prototype with CO2 and NH3 for Freezing Process Applications,” Int. J. of Refrigeration, 34, pp. 257-267.
  • GEA Germany 2016, https://vap.gea.com/stationaryapplication/Pages/Product.aspx?ItemObjectID=TS&Size=HGZX7&ProductID=2039
  • Getu, H., and Bansal, P., 2008, “Thermodynamic Analysis of an R744-R717 Cascade Refrigeration System,” Int. J. of Refrigeration, 31(1), pp.45–54.
  • Gong, M., Zhaohu, S., Jianfeng, W., Zhang, Y., Meng, C., and Zhou, Y. 2009, “Performance of R170 Mixtures as Refrigerants for Refrigeration at -80°C Temperature Range,” Int. J. of Refrigeration, 32, pp. 892-900.
  • Horton, W.T., Modelling of secondary loop refrigeration systems in supermarket applications, Purdue University, PhD thesis, 2002.
  • IPCC. Climate Change 2013: The Physical Science Basis, Cambridge University Press, Cambridge, United Kingdom and New York, USA, 2013.
  • JP 5 B-A-CVBP - Grundfos Product Center, 2016, https://product selection.grundfos.com/product-detail (Accessed 24 December 2016)
  • Kilicarslan, A., and Hosoz, M., 2010, “Energy and Irreversibility Analysis of a Cascade Refrigeration System for Various Refrigerant Couples,” Energy Convers. Manag., 51 (12), pp.2947-2954.
  • Klein, S.A., 2017, “Engineering Equation Solver (EES)”, Academic Professional V10.294, F-Chart Software, Madison, WI, USA.
  • Kruse, H., and Russmann, H., 2006, “The Natural Fluid Nitrous oxide-An option as Substitute for Low Temperature Synthetic Refrigerants,” Int. J. of Refrigeration 29 (5), 799-806.
  • Lee, T., S., Liu, C., H., and Chen, T., W., 2006, “Thermodynamic Analysis of Optimal Condensing Temperature of Cascade-condenser in CO2/NH3 Cascade Refrigeration Systems,” Int. J. of Refrigeration, 29 (7), pp. 1100–1108.
  • Mancuhan, E., 2019, “A comprehensive comparison between low and medium temperature application refrigerants at a two-stage refrigeration system with flash intercooling,” Thermal Science and Engineering Progress, 13, https://doi.org/10.1016/j.tsep.2019.100357.
  • Messineo, A., 2012, “R744-R717 Cascade Refrigeration System: Performance Evaluation Compared with a HFC Two-stage System,” Energy Procedia, 14, pp.56-65.
  • Minh, N., Q., Hewitt, N., J., and Eames, P. C., 2006, “Improved Vapor Compression Refrigeration Cycles: Literature Review and Their Application to Heat Pumps,” International Refrigeration and Air Conditioning Conference, Purdue, USA.
  • Nicola, D. G., Polonara, F., Stryjek, R., and Arteconi, A., 2011, “Performance of Cascade Cycles Working with Blends of CO2+Natural Refrigerants,” Int. J. of Refrigeration, 34, pp. 1436-1445.
  • Parekh, A. D., and Tailor, P.R., 2011, “Thermodynamic Analysis of R507A-R23 Cascade Refrigeration System”, Int. J. of Mechanical and Mechatronics Eng., 5 (9), pp. 1919-1923.
  • Sarkar, J., Bhattacharyya, S., and Lal, A., 2013, “Performance Comparison of Natural Refrigerants Based Cascade Systems for ULT Applications,” Int. J. of Sustainable Energy, 32(5), pp. 406-420.
  • Sınar, U., Numerical analysis of a cascade refrigeration system operating at ultra-low temperatures, Marmara University, Master’s Thesis, 2018.
  • Sun, Z., Wang, Q., Xie, Z., Liu, S., Su, D., Cui, Q., 2019, Energy and axergy analysis of Low GWP refrigerants in cascade refrigeration system, Energy, 170, 1170-1180
  • SWEP Company 2016, http://www.swep.cn/refrigerant-handbook/10.-systems/asdf2/
  • Syaka, N. D. R. B., and Alhamid, M. I., 2011, “Cascade Refrigeration System Using Mixture of Carbon dioxide and Hydrocarbons for Low Temperature Applications,” J. of Eng. and Appl. Sci., 6 (6), pp. 379-386.
  • Wadell, R., P., 2005, “Design of Compact Evaporators for ULT Thermal Management of Microprocessors”, MS thesis, Georgia Institute of Technology.
  • Yilmaz B., Erdönmez N., Sevindir M., and Mancuhan E. 2014, “Thermodynamic Analysis and Optimization of Cascade Condensing Temperature of a CO2 (R744)/404A Cascade Refrigeration System,” 15th International Refrigeration and Air Conditioning Conference, West Lafeyette, IN, Paper No. 2958-10.
  • Yilmaz B., Mancuhan E., and Erdonmez N., 2018, “A Parametric Study on a Subcritical CO2/NH3 Cascade Refrigeration System for Low Temperature Applications,” J. Energy Resour. Technol., 140, pp. 1-7.
  • Van Orshoven, D., Klein, S. A. and Beckman, W. A., 1993, An Investigation of Water as a Refrigerant, J. Energy Resour. Technol 115(4), pp. 257-263.
  • Vidhi, R., Kuravi, S., Goswami, D. Y., Stefanakos E., and Sabau, A. S., 2013, "Organic Fluids in a Supercritical Rankine Cycle for Low Temperature Power Generation", J. Energy Resour. Technol 135(4), 042002.
  • Vijayaraghavan S., and Goswami, D. Y., 2005, Organic Working Fluids for a Combined Power and Cooling Cycle, J. Energy Resour. Technol 127(2), pp. 125-130.
There are 38 citations in total.

Details

Primary Language English
Subjects Mechanical Engineering
Journal Section Research Article
Authors

Barış Yılmaz This is me

Ebru Mançuhan This is me

Deniz Yılmaz This is me

Publication Date April 30, 2020
Published in Issue Year 2020 Volume: 40 Issue: 1

Cite

APA Yılmaz, B., Mançuhan, E., & Yılmaz, D. (2020). THEORETICAL ANALYSIS OF A CASCADE REFRIGERATION SYSTEM WITH NATURAL AND SYNTHETIC WORKING FLUID PAIRS FOR ULTRA LOW TEMPERATURE APPLICATIONS. Isı Bilimi Ve Tekniği Dergisi, 40(1), 141-153.