Research Article
BibTex RIS Cite

Research of Treatment Process of Conical Holes by Diamond Honing

Year 2020, Volume: 1 Issue: 1, 16 - 22, 30.03.2020

Abstract

The article discusses the process of finishing machining parts with conical holes, diamond honing. The features of the processing process under study are revealed and its differences from cylindrical honing are determined. Conical surfaces honing occurs with a variable contact width of the working surface of the tool with the workpiece, which leads to uneven material removal. According to the developed method based on tensometry, the nature of the distribution of contact pressures of the interaction of the working surface of the tool with the workpiece is determined. Based on the analysis of the results obtained, an experimental design of the honing head for processing conical holes is proposed. Studies have shown that when processing with an experimental tool, equalization of contact pressure is observed. The resulting effect can be associated with the uniform introduction of cutting grains, regardless of the width of the contact. The calculated values of the contact pressures and the contact width of the tool with the surface of the conical hole are also presented according to the formulas obtained during the research. Based on the results obtained, the deformation coefficient is determined as the ratio of the experimental and calculated contact widths in a certain cross section. Introduction to the calculation formula of the deformation coefficient allows you to establish the width of the contact bar with the generatrix of the conical hole of the workpiece more accurately.

References

  • [1] Ertuğrul, E., & Çınar, C. (2010). The Investigation of Parameters Affecting Oil Consumption in a Diesel Engine, Electron. J. Vehicle Tech. 2(2), 1-9.
  • [2] Cabanettes, F., Dimkovski Z., & Rosen, B.G. (2015). Roughness variations in cylinder liners induced by honing tools’ wear, Precision Engineering, 41, 40-46.
  • [3] Buj-Corral, I., Vivancos-Calvet, J., & Coba-Salcedo, M. (2014). Modelling of surface finish and material removal rate in rough honing, Precision Engineering, 38, 100-108.
  • [4] Troglio, A. (2003). Performance evaluation of multi-stone honing tool by experimental design methods, Proceedings of the International Honing Conference, 1–24.
  • [5] Buj-Corral, I., & Vivancos-Calvet, J. (2011). Roughness variability in the honing process of steel cylinders with CBN metal bonded tools, Precision Engineering, 35, 289-293.
  • [6] Bai, Y.J., Zhang, L.H., & Ren, C.Z. (2007). Experimental investigation on honing of small holes, Key Engineering Materials, 329, 303–308.
  • [7] Buj-Corral, I., Vivancos-Calvet, J., & Coba-Salcedo, M. (2010). Use of roughness probability parameters to quantify the material removed in plateau-honing, International Journal of Machine Tools and Manufacture, 50, 621-629.
  • [8] Sivatte-Adroer, M., Llanas Parra, X., Buj-Corral, I., & Vivancos-Calvet, J. (2016). Indirect model for roughness in rough honing processes based on artificial neural networks, Precision Engineering, 43, 505-513.
  • [9] Silva, S.P., Filho, L.M.R., & Brandao, L.C. (2014). Particle swarm optimization for achieving the minimum profile error in honing process, Precision Engineering, 38, 759-768.
  • [10] Lawrence, D., & Ramamoorthy, B. (2014). Multi-surface topography targeted plateau honing for the processing of cylinder liner surfaces of automotive engines, Applied Surface Science, 365, 19-30.
  • [11] Pawlus, P., Cieslak, T., & Mathia, T. (2009). The study of cylinder liner plateau honing process, Journal of Materials Processing Technology, 209, 6078–6086.
  • [12] Dzhemilov, E.S. Determination of contact pressures while conical holes honing / Dzhemilov, E.S., Izzetov, N.A., Tsekhanov, Y.A., & Yakubov, F.Y. // Scientific journal of Higher Attestation Commission “News of the Khmelnitsky National University”, - Khmelnitsk, 2006. - Issue 6, 14-17.
  • [13] Dzhemilov, E.S. Improving the quality of conical holes based on the study of the interaction of tool and part while diamond honing / Dzhemilov, E.S., & Shabdinov, M.L. // Cutting and tools in technological systems. - Kharkov: NTU "KhPI". 2010. – Issue 78, 42-45.
  • [14] Dzhemilov, E.S. Improving the quality of processing of conical holes by diamond honing based on the study of the contact interaction of the tool with the part: dis. Cand. tech. Sciences: special. 03.03.01 “Processes of machining, machine tools and tools” / Dzhemilov, E.S. - Simferopol, 2010.
There are 14 citations in total.

Details

Primary Language English
Subjects Manufacturing and Industrial Engineering
Journal Section Research Articles
Authors

Eshreb Dzhemilov This is me

Publication Date March 30, 2020
Published in Issue Year 2020 Volume: 1 Issue: 1

Cite

APA Dzhemilov, E. (2020). Research of Treatment Process of Conical Holes by Diamond Honing. Journal of Advances in Manufacturing Engineering, 1(1), 16-22.
AMA Dzhemilov E. Research of Treatment Process of Conical Holes by Diamond Honing. J Adv Manuf Eng. March 2020;1(1):16-22.
Chicago Dzhemilov, Eshreb. “Research of Treatment Process of Conical Holes by Diamond Honing”. Journal of Advances in Manufacturing Engineering 1, no. 1 (March 2020): 16-22.
EndNote Dzhemilov E (March 1, 2020) Research of Treatment Process of Conical Holes by Diamond Honing. Journal of Advances in Manufacturing Engineering 1 1 16–22.
IEEE E. Dzhemilov, “Research of Treatment Process of Conical Holes by Diamond Honing”, J Adv Manuf Eng, vol. 1, no. 1, pp. 16–22, 2020.
ISNAD Dzhemilov, Eshreb. “Research of Treatment Process of Conical Holes by Diamond Honing”. Journal of Advances in Manufacturing Engineering 1/1 (March 2020), 16-22.
JAMA Dzhemilov E. Research of Treatment Process of Conical Holes by Diamond Honing. J Adv Manuf Eng. 2020;1:16–22.
MLA Dzhemilov, Eshreb. “Research of Treatment Process of Conical Holes by Diamond Honing”. Journal of Advances in Manufacturing Engineering, vol. 1, no. 1, 2020, pp. 16-22.
Vancouver Dzhemilov E. Research of Treatment Process of Conical Holes by Diamond Honing. J Adv Manuf Eng. 2020;1(1):16-22.