Research Article
BibTex RIS Cite

Effect of strain rate on the tensile properties of 3D – printed pla specimens with fused deposition modelling

Year 2024, Volume: 5 Issue: 2, 37 - 46, 31.12.2024

Abstract

This research investigates the influence of strain rate on the tensile properties of Polylactic Acid (PLA) material fabricated through Fused Deposition Modeling (FDM) using Type V ASTM-D638 specimens. Three distinct strain rates (0.8 mm/min, 2 mm/min, and 20 mm/min) are considered, and Digital Image Correlation (DIC) is employed for ultimate tensile strain analysis. The methodology involves CAD modeling, 3D printing, surface preparation, and tensile testing, with DIC analysis performed using the Ncorr application. Results indicate a linear increase in tensile strength with higher strain rates, however, Young's modulus decreases with increasing strain rate. The study also observes a significant decrease in ultimate strain with higher strain rates. This research contributes valuable insights into the dynamic behavior of FDM-printed PLA under different strain rates, offering implications for material performance in applications requiring diverse loading conditions.

References

  • REFERENCES
  • [1] Wong, K. K. V., & Hernandez, A. (2012). A review of additive manufacturing. ISRN Mechanical Engineering, 2012, Article 208760. [CrossRef]
  • [2] Singh, R., Singh, J., & Singh, S. (2016). Investigation for dimensional accuracy of AMC prepared by FDM assisted investment casting using nylon-6 waste based reinforced filament. Measurement, 78, 253–259. [CrossRef]
  • [3] Kristiawan, R., Imaduddin, F., Ariawan, D., Sabino, U., & Arifin, Z. (2021). A review on the fused deposition modeling (FDM) 3D printing: Filament processing, materials, and printing parameters. Open Engineering, 11, 639–649. [CrossRef]
  • [4] Ali, S., Abdallah, S., Devjani, D., John, J., Samad, W. A., & Pervaiz, S. (2022). Effect of build parameters and strain rate on mechanical properties of 3D printed PLA using DIC and desirability function analysis. Rapid Prototyping Journal, 29, 92111. [CrossRef]
  • [5] Hodzic, D., Pandžić, A., Hajro, I., & Tasić, P. (2020). Strain rate influence on mechanical characteristics of FDM 3D printed materials (pp. 168–175). Proceedings of the 31st International DAAAM Symposium 2020. [CrossRef]
  • [6] Vidakis, N., Petousis, M., Velidakis, E., Liebscher, M., Mechtcherine, V., & Tzounis, L. (2020). On the strain rate sensitivity of fused filament fabrication (FFF) processed PLA, ABS, PETG, PA6, and PP thermoplastic polymers. Polymers, 12, Article 2924. [CrossRef]
  • [7] Ergene, B., & Bolat, Ç. (2022). An experimental investigation on the effect of test speed on the tensile properties of the PETG produced by additive manufacturing. International Journal of 3D Printing Technologies and Digital Industry, 6. [CrossRef]
  • [8] Wang, K., Xie, X., Wang, J., Zhao, A., Peng, Y., & Rao, Y. (2020). Effects of infill characteristics and strain rate on the deformation and failure properties of additively manufactured polyamide-based composite structures. Results in Physics, 18, Article 103346. [CrossRef]
  • [9] Wang, Y., Li, X., Chen, Y., & Zhang, C. (2021). Strain rate dependent mechanical properties of 3D printed polymer materials using the DLP technique. Additive Manufacturing, 47, Article 102368. [CrossRef]
  • [10] Hibbert, K., Warner, G., Brown, C., Ajide, O. O., Owolabi, G., & Azimi, A. (2019). The effects of build parameters and strain rate on the mechanical properties of FDM 3D-printed acrylonitrile butadiene styrene. Open Journal of Organic Polymer Materials, 9, 1–27. [CrossRef]
  • [11] Sagias, V., Giannakopoulos, K. I., & Stergiou, C. (2018). Mechanical properties of 3D printed polymer specimens. Procedia Structural Integrity, 10, 85–90. [CrossRef]
  • [12] Elmrabet, N., & Siegkas, P. (2020). Dimensional considerations on the mechanical properties of 3D printed polymer parts. Polymer Testing, 90, Article 106656. [CrossRef]
  • [13] Rohbeck, N., Ramachandramoorthy, R., Casari, D., Schürch, P., Edwards, T. E. J., Schilinsky, L., ... & Michler, J. (2020). Effect of high strain rates and temperature on the micromechanical properties of 3D-printed polymer structures made by two-photon lithography. Materials & Design, 195, Article 108977. [CrossRef]
  • [14] Vanaei, H., El Magri, A., Rastak, M., Vanaei, S., Vaudreuil, S., & Tcharkhtchi, A. (2022). Numerical–experimental analysis toward the strain rate sensitivity of 3D-printed nylon reinforced by short carbon fiber. Materials, 15, Article 8722. [CrossRef]
  • [15] Cai, R., Lin, H., Cheng, P., Zhang, Z., Wang, K., & Peng, Y., … & S. Ahzi. (2022). Investigation on dynamic strength of 3D‐printed continuous ramie fiber reinforced biocomposites at various strain rates using machine learning methods. Polymer Composites, 43, pp. 52355249. [CrossRef]
  • [16] Lai, C. Q., Markandan, K., Luo, B., Lam, Y., Chung, W., & Chidambaram, A. (2020). Viscoelastic and high strain rate response of anisotropic graphene-polymer nanocomposites fabricated with 3D stereolithography printing. Additive Manufacturing, 37, Article 101721. [CrossRef]
  • [17] Baligidad, S., Gangadhara, C., & Chandrashekhar, M. (2021). Investigation on strain rate sensitivity of 3D printed sPEEK-HAP/rGO composites. Research Square. doi: 10.21203/rs.3.rs-1125996/v1 [CrossRef]
  • [18] Fisher, T., Almeida, H. Jr., Falzon, B. G., & Kazancı, Z. (2023). Tension and compression properties of 3D-printed composites: Print orientation and strain rate effects. Polymers, 15, Article 1708. [CrossRef]
  • [19] Hosseini, S. A., Torabizadeh, M., & Eisazadeh, H. (2023). Experimental study of the effect of strain rate on the mechanical behavior of assorted thermoplastic polymers. Journal of Materials Engineering and Performance, 33, 69426951. [CrossRef]
  • [20] Wang, K., Xie, G., Xiang, J., Li, T., Peng, Y., & Wang, J., et al. (2022). Materials selection of 3D printed polyamide-based composites at different strain rates: A case study of automobile front bumpers. Journal of Manufacturing Processes, 84, 1449–1462. [CrossRef]
  • [21] Patanwala, H., Hong, D., Vora, S., Bognet, B., & Ma, A. (2017). The microstructure and mechanical properties of 3D printed carbon nanotube-polylactic acid composites. Polymer Composites, 39(Suppl 2), E1060E1071. [CrossRef]
  • [22] Mahmoudi, M., Burlison, S., Moreno, S., & Minary-Jolandan, M. (2021). Additive-free and support-free 3D printing of thermosetting polymers with isotropic mechanical properties. ACS Applied Materials & Interfaces, 13, 5529–5538. [CrossRef]
  • [23] ASTM International. (2014). ASTM D638-14 Standard test methods for tensile properties of plastic. America Society for Testing and Material. ASTM International.
  • [24] Yilmaz, C., Ali, H. Q., & Yildiz, M. (2022). Application of classical lamination theory to fused deposition method 3-D printed plastics and full field surface strain mapping. Afyon Kocatepe Üniversitesi Fen ve Mühendislik Bilimleri Dergisi, 22, 342–352. [CrossRef]
  • [25] eSUN. (Aug 21, 2024). PLA+, https://www.esun3d.com/pla-pro-product/
  • [26] Bolat, Ç., & Ergene, B. (2022). An investigation on dimensional accuracy of 3D printed PLA, PET-G and ABS samples with different layer heights. Çukurova Üniversitesi Mühendislik Fakültesi Dergisi, 37, 449–458. [CrossRef]
Year 2024, Volume: 5 Issue: 2, 37 - 46, 31.12.2024

Abstract

References

  • REFERENCES
  • [1] Wong, K. K. V., & Hernandez, A. (2012). A review of additive manufacturing. ISRN Mechanical Engineering, 2012, Article 208760. [CrossRef]
  • [2] Singh, R., Singh, J., & Singh, S. (2016). Investigation for dimensional accuracy of AMC prepared by FDM assisted investment casting using nylon-6 waste based reinforced filament. Measurement, 78, 253–259. [CrossRef]
  • [3] Kristiawan, R., Imaduddin, F., Ariawan, D., Sabino, U., & Arifin, Z. (2021). A review on the fused deposition modeling (FDM) 3D printing: Filament processing, materials, and printing parameters. Open Engineering, 11, 639–649. [CrossRef]
  • [4] Ali, S., Abdallah, S., Devjani, D., John, J., Samad, W. A., & Pervaiz, S. (2022). Effect of build parameters and strain rate on mechanical properties of 3D printed PLA using DIC and desirability function analysis. Rapid Prototyping Journal, 29, 92111. [CrossRef]
  • [5] Hodzic, D., Pandžić, A., Hajro, I., & Tasić, P. (2020). Strain rate influence on mechanical characteristics of FDM 3D printed materials (pp. 168–175). Proceedings of the 31st International DAAAM Symposium 2020. [CrossRef]
  • [6] Vidakis, N., Petousis, M., Velidakis, E., Liebscher, M., Mechtcherine, V., & Tzounis, L. (2020). On the strain rate sensitivity of fused filament fabrication (FFF) processed PLA, ABS, PETG, PA6, and PP thermoplastic polymers. Polymers, 12, Article 2924. [CrossRef]
  • [7] Ergene, B., & Bolat, Ç. (2022). An experimental investigation on the effect of test speed on the tensile properties of the PETG produced by additive manufacturing. International Journal of 3D Printing Technologies and Digital Industry, 6. [CrossRef]
  • [8] Wang, K., Xie, X., Wang, J., Zhao, A., Peng, Y., & Rao, Y. (2020). Effects of infill characteristics and strain rate on the deformation and failure properties of additively manufactured polyamide-based composite structures. Results in Physics, 18, Article 103346. [CrossRef]
  • [9] Wang, Y., Li, X., Chen, Y., & Zhang, C. (2021). Strain rate dependent mechanical properties of 3D printed polymer materials using the DLP technique. Additive Manufacturing, 47, Article 102368. [CrossRef]
  • [10] Hibbert, K., Warner, G., Brown, C., Ajide, O. O., Owolabi, G., & Azimi, A. (2019). The effects of build parameters and strain rate on the mechanical properties of FDM 3D-printed acrylonitrile butadiene styrene. Open Journal of Organic Polymer Materials, 9, 1–27. [CrossRef]
  • [11] Sagias, V., Giannakopoulos, K. I., & Stergiou, C. (2018). Mechanical properties of 3D printed polymer specimens. Procedia Structural Integrity, 10, 85–90. [CrossRef]
  • [12] Elmrabet, N., & Siegkas, P. (2020). Dimensional considerations on the mechanical properties of 3D printed polymer parts. Polymer Testing, 90, Article 106656. [CrossRef]
  • [13] Rohbeck, N., Ramachandramoorthy, R., Casari, D., Schürch, P., Edwards, T. E. J., Schilinsky, L., ... & Michler, J. (2020). Effect of high strain rates and temperature on the micromechanical properties of 3D-printed polymer structures made by two-photon lithography. Materials & Design, 195, Article 108977. [CrossRef]
  • [14] Vanaei, H., El Magri, A., Rastak, M., Vanaei, S., Vaudreuil, S., & Tcharkhtchi, A. (2022). Numerical–experimental analysis toward the strain rate sensitivity of 3D-printed nylon reinforced by short carbon fiber. Materials, 15, Article 8722. [CrossRef]
  • [15] Cai, R., Lin, H., Cheng, P., Zhang, Z., Wang, K., & Peng, Y., … & S. Ahzi. (2022). Investigation on dynamic strength of 3D‐printed continuous ramie fiber reinforced biocomposites at various strain rates using machine learning methods. Polymer Composites, 43, pp. 52355249. [CrossRef]
  • [16] Lai, C. Q., Markandan, K., Luo, B., Lam, Y., Chung, W., & Chidambaram, A. (2020). Viscoelastic and high strain rate response of anisotropic graphene-polymer nanocomposites fabricated with 3D stereolithography printing. Additive Manufacturing, 37, Article 101721. [CrossRef]
  • [17] Baligidad, S., Gangadhara, C., & Chandrashekhar, M. (2021). Investigation on strain rate sensitivity of 3D printed sPEEK-HAP/rGO composites. Research Square. doi: 10.21203/rs.3.rs-1125996/v1 [CrossRef]
  • [18] Fisher, T., Almeida, H. Jr., Falzon, B. G., & Kazancı, Z. (2023). Tension and compression properties of 3D-printed composites: Print orientation and strain rate effects. Polymers, 15, Article 1708. [CrossRef]
  • [19] Hosseini, S. A., Torabizadeh, M., & Eisazadeh, H. (2023). Experimental study of the effect of strain rate on the mechanical behavior of assorted thermoplastic polymers. Journal of Materials Engineering and Performance, 33, 69426951. [CrossRef]
  • [20] Wang, K., Xie, G., Xiang, J., Li, T., Peng, Y., & Wang, J., et al. (2022). Materials selection of 3D printed polyamide-based composites at different strain rates: A case study of automobile front bumpers. Journal of Manufacturing Processes, 84, 1449–1462. [CrossRef]
  • [21] Patanwala, H., Hong, D., Vora, S., Bognet, B., & Ma, A. (2017). The microstructure and mechanical properties of 3D printed carbon nanotube-polylactic acid composites. Polymer Composites, 39(Suppl 2), E1060E1071. [CrossRef]
  • [22] Mahmoudi, M., Burlison, S., Moreno, S., & Minary-Jolandan, M. (2021). Additive-free and support-free 3D printing of thermosetting polymers with isotropic mechanical properties. ACS Applied Materials & Interfaces, 13, 5529–5538. [CrossRef]
  • [23] ASTM International. (2014). ASTM D638-14 Standard test methods for tensile properties of plastic. America Society for Testing and Material. ASTM International.
  • [24] Yilmaz, C., Ali, H. Q., & Yildiz, M. (2022). Application of classical lamination theory to fused deposition method 3-D printed plastics and full field surface strain mapping. Afyon Kocatepe Üniversitesi Fen ve Mühendislik Bilimleri Dergisi, 22, 342–352. [CrossRef]
  • [25] eSUN. (Aug 21, 2024). PLA+, https://www.esun3d.com/pla-pro-product/
  • [26] Bolat, Ç., & Ergene, B. (2022). An investigation on dimensional accuracy of 3D printed PLA, PET-G and ABS samples with different layer heights. Çukurova Üniversitesi Mühendislik Fakültesi Dergisi, 37, 449–458. [CrossRef]
There are 27 citations in total.

Details

Primary Language English
Subjects Material Design and Behaviors, Mechanical Engineering (Other)
Journal Section Research Articles
Authors

Sara Altahir This is me 0009-0000-1520-2279

Roaa Gomaa 0009-0002-2580-7794

Cagatay Yilmaz 0000-0002-8063-151X

Publication Date December 31, 2024
Submission Date July 11, 2024
Acceptance Date September 11, 2024
Published in Issue Year 2024 Volume: 5 Issue: 2

Cite

APA Altahir, S., Gomaa, R., & Yilmaz, C. (2024). Effect of strain rate on the tensile properties of 3D – printed pla specimens with fused deposition modelling. Journal of Advances in Manufacturing Engineering, 5(2), 37-46.
AMA Altahir S, Gomaa R, Yilmaz C. Effect of strain rate on the tensile properties of 3D – printed pla specimens with fused deposition modelling. J Adv Manuf Eng. December 2024;5(2):37-46.
Chicago Altahir, Sara, Roaa Gomaa, and Cagatay Yilmaz. “Effect of Strain Rate on the Tensile Properties of 3D – Printed Pla Specimens With Fused Deposition Modelling”. Journal of Advances in Manufacturing Engineering 5, no. 2 (December 2024): 37-46.
EndNote Altahir S, Gomaa R, Yilmaz C (December 1, 2024) Effect of strain rate on the tensile properties of 3D – printed pla specimens with fused deposition modelling. Journal of Advances in Manufacturing Engineering 5 2 37–46.
IEEE S. Altahir, R. Gomaa, and C. Yilmaz, “Effect of strain rate on the tensile properties of 3D – printed pla specimens with fused deposition modelling”, J Adv Manuf Eng, vol. 5, no. 2, pp. 37–46, 2024.
ISNAD Altahir, Sara et al. “Effect of Strain Rate on the Tensile Properties of 3D – Printed Pla Specimens With Fused Deposition Modelling”. Journal of Advances in Manufacturing Engineering 5/2 (December 2024), 37-46.
JAMA Altahir S, Gomaa R, Yilmaz C. Effect of strain rate on the tensile properties of 3D – printed pla specimens with fused deposition modelling. J Adv Manuf Eng. 2024;5:37–46.
MLA Altahir, Sara et al. “Effect of Strain Rate on the Tensile Properties of 3D – Printed Pla Specimens With Fused Deposition Modelling”. Journal of Advances in Manufacturing Engineering, vol. 5, no. 2, 2024, pp. 37-46.
Vancouver Altahir S, Gomaa R, Yilmaz C. Effect of strain rate on the tensile properties of 3D – printed pla specimens with fused deposition modelling. J Adv Manuf Eng. 2024;5(2):37-46.