Effect of Machining on Workpiece Surface Characteristics in Electric Discharge Drilling (EDD)
Year 2019,
Volume: 31 - Özel Sayı I:, 11 - 16, 20.05.2019
Oğuz Erdem
,
Can Çoğun
,
İbrahim Uslan
Abstract
In electric discharge drilling (EDD), rapid
local heating and cooling of the workpiece surface by means of electric
discharges results in surface layers (recast, heat affected and base material).
In this study, the main workpiece surface texture measures, namely the recast
layer thickness (RLT) and average surface roughness (Ra)
characteristics were investigated for varying machining parameters (discharge
current and pulse on time). The conducted experiments revealed the strong
dependence of surface characteristics on machining parameters.
References
- [1] Gülcan, O., Uslan, İ., Usta, Y., & Çoğun, C. (2015). Elektro Erozyon ile İşlemede Cu-Cr T/M Elektrot Kullanımının İşleme Performansına Etkisi. Journal of the Faculty of Engineering and Architecture of Gazi University, 30(3), 381-394.
- [2] Erdem, O., Çoğun, C., Urtekin, L., Özerkan, H. B., & Uslan, İ. (2016). Toz katkılı ve ısıtılmış dielektriğin elektro erozyon ile işlemede (EEİ) delik delme performansı üzerine etkisi. Journal of the Faculty of Engineering and Architecture of Gazi University, 31(3), 531-544.
- [3] Li, J., Shi, S., & Zhao, S. (2013). Modeling and Analysis of Micro-hole in Die-sinking EDM Process through Response Surface Method based on the Central Composite Design. International Journal of Signal Processing, Image Processing and Pattern Recognition, 6(6), 351-364.
- [4] Yılmaz, O., Bozdana, A. T., & Okka, M. A. (2014). An intelligent and automated system for electrical discharge drilling of aerospace alloys: Inconel 718 and Ti-6Al-4V. Int. J. Adv. Manuf. Technol, 74(9), 1323-1336.
- [5] Bozdana, A. T., & Al-Karkhi, N. K. (2017). Comparative experimental investigation and gap flow simulation in electrical discharge drilling using new electrode geometry. Mechanical Sciences, 8(2), 289–298.
- [6] D'Urso, G., Maccarini, G., Quarto, M., Ravasio, C., & Caldara, M. (2016). Micro-electro discharge machining drilling of stainless steel with copper electrode: The influence of process parameters and electrode size. Advances in Mechanical Engineering, 8(12), 1-16.
- [7] Unses, E., & Cogun, C. (2015). Improvement of Electric Discharge Machining (EDM) Performance of Ti-6Al-4V Alloy with Added Graphite Powder to Dielectric. Strojniški vestnik - Journal of Mechanical Engineering, 61(6), 409-418.
- [8] Newton, T. R., Melkote, S. N., Watkins, T. R., Trejo, R. M., & Reister, L. (2009). Investigation of the effect of process parameters on the formation and characteristics of recast layer in wire-EDM of Inconel 718. Materials Science and Engineering A - Structrual Materials Properties, 5(4), 208-215.
- [9] Chen, S. L., Lin, M. H., Huang, G. X., & Wang, C. C. (2014). Research of the recast layer on implant surface modified by micro-current electrical discharge machining using deionized water mixed with titanium powder as dielectric solvent. Applied Surface Science, 31(1), 47-53.
- [10] Shabgard, M. R., Seyedzavvar, M., & Oliaei, S. (2011). Influence of input parameters on characteristics of EDM process. Strojni˘ ski vestnik - J. Mech. Eng., 57(9), 689-696.
- [11] Arooj, S., Shah, M., Sadiq, S., Jaffery, S. H. I., & Khushnood, S. (2014). Effect of Current in the EDM Machining of Aluminum 6061-T6 and its Effect on the Surface Morphology. Arab. J. Sci. Eng., 39(2), 4187-4199.
- [12] Cogun, C., Esen, Z., Genc, A., Cogun F., & Akturk, N. (2016). Effect of powder metallurgy Cu-B4C electrodes on workpiece surface characteristics and machining performance of electric discharge machining. Proc. IMechE Part B: J. Engineering Manufacture, 230(12), 2190-2203.
- [13] Amineh, S. K., Tehrani, A. F., & Mohammadi, A. (2013). Improving the surface quality in wire electrical discharge machined specimens by removing the recast layer using magnetic abrasive finishing method. Int. J. Adv. Manuf. Technol, 66(3), 1793-1803.
- [14] Hasçalık, A., & Çaydaş, U. (2007). Electrical discharge machining of titanium alloy (Ti–6Al–4V). Applied Surface Science, 5(3), 9007-9016.
- [15] Zhang, Y., Liu, Y., Ji, R., & Cai, B. (2011). Study of the recast layer of a surface machined by sinking electrical discharge machining using water-in-oil emulsion as dielectric. Applied Surface Science, 25(7), 5989-5997.
- [16] Ramasawmy, H., Blunt, L., & Rajurkar, K. P. (2005). Investigation of the relationship between the white layer thickness and 3D surface texture parameters in the die sinking EDM process. Precision Engineering, 29(3), 479-490.
- [17] Banu, A., Ali, M. Y., & Rahman, M. A. (2014). Micro-electro discharge machining of non-conductive zirconia ceramic: investigation of MRR and recast layer hardness. Int. J. Adv. Manuf. Technol., 75(2), 257-267.
- [18] Ruellan, A., Kleber, X., Ville, F., Cavoret, J., & Liatard, B. (2001). Understanding white etching cracks in rolling element bearings: Formation mechanisms and influent tribochemical drivers. The Proceedings of the Institution of Mechanical Engineers, Part B, Journal of Engineering Manufacture, 229(8), 886-901.
- [19] Nagaoka, A., Yokoyama, K., & Sakai, J. (2010). Evaluation of hydrogen absorption behaviour during acid etching for surface modification of commercial pure Ti, Ti–6Al–4V and Ni–Ti superelastic alloys. Corrosion Science, 52(3), 1130-1138.
- [20] Ay, M., Hasçalık, A., & Çaydaş, U. (2012). Yüksek Toleranslı Plazma Arkı İle Kesme Parametrelerinin Araştırılması. 3. Ulusal Talaşlı İmalat Sempozyumu, Ankara, Türkiye, 04-05 Ekim. Gazi Üniversitesi Teknoloji Fakültesi.
Effect of Machining on Workpiece Surface Characteristics in Electric Discharge Drilling (EDD)
Year 2019,
Volume: 31 - Özel Sayı I:, 11 - 16, 20.05.2019
Oğuz Erdem
,
Can Çoğun
,
İbrahim Uslan
Abstract
In
electric discharge drilling (EDD), rapid local heating and cooling of the
workpiece surface by means of electric discharges results in surface layers
(recast, heat affected and base material). In this study, the main workpiece
surface texture measures, namely the recast layer thickness (RLT) and average
surface roughness (Ra) characteristics were investigated for varying
machining parameters (discharge current and pulse on time). The conducted
experiments revealed the strong dependence of surface characteristics on
machining parameters.
References
- [1] Gülcan, O., Uslan, İ., Usta, Y., & Çoğun, C. (2015). Elektro Erozyon ile İşlemede Cu-Cr T/M Elektrot Kullanımının İşleme Performansına Etkisi. Journal of the Faculty of Engineering and Architecture of Gazi University, 30(3), 381-394.
- [2] Erdem, O., Çoğun, C., Urtekin, L., Özerkan, H. B., & Uslan, İ. (2016). Toz katkılı ve ısıtılmış dielektriğin elektro erozyon ile işlemede (EEİ) delik delme performansı üzerine etkisi. Journal of the Faculty of Engineering and Architecture of Gazi University, 31(3), 531-544.
- [3] Li, J., Shi, S., & Zhao, S. (2013). Modeling and Analysis of Micro-hole in Die-sinking EDM Process through Response Surface Method based on the Central Composite Design. International Journal of Signal Processing, Image Processing and Pattern Recognition, 6(6), 351-364.
- [4] Yılmaz, O., Bozdana, A. T., & Okka, M. A. (2014). An intelligent and automated system for electrical discharge drilling of aerospace alloys: Inconel 718 and Ti-6Al-4V. Int. J. Adv. Manuf. Technol, 74(9), 1323-1336.
- [5] Bozdana, A. T., & Al-Karkhi, N. K. (2017). Comparative experimental investigation and gap flow simulation in electrical discharge drilling using new electrode geometry. Mechanical Sciences, 8(2), 289–298.
- [6] D'Urso, G., Maccarini, G., Quarto, M., Ravasio, C., & Caldara, M. (2016). Micro-electro discharge machining drilling of stainless steel with copper electrode: The influence of process parameters and electrode size. Advances in Mechanical Engineering, 8(12), 1-16.
- [7] Unses, E., & Cogun, C. (2015). Improvement of Electric Discharge Machining (EDM) Performance of Ti-6Al-4V Alloy with Added Graphite Powder to Dielectric. Strojniški vestnik - Journal of Mechanical Engineering, 61(6), 409-418.
- [8] Newton, T. R., Melkote, S. N., Watkins, T. R., Trejo, R. M., & Reister, L. (2009). Investigation of the effect of process parameters on the formation and characteristics of recast layer in wire-EDM of Inconel 718. Materials Science and Engineering A - Structrual Materials Properties, 5(4), 208-215.
- [9] Chen, S. L., Lin, M. H., Huang, G. X., & Wang, C. C. (2014). Research of the recast layer on implant surface modified by micro-current electrical discharge machining using deionized water mixed with titanium powder as dielectric solvent. Applied Surface Science, 31(1), 47-53.
- [10] Shabgard, M. R., Seyedzavvar, M., & Oliaei, S. (2011). Influence of input parameters on characteristics of EDM process. Strojni˘ ski vestnik - J. Mech. Eng., 57(9), 689-696.
- [11] Arooj, S., Shah, M., Sadiq, S., Jaffery, S. H. I., & Khushnood, S. (2014). Effect of Current in the EDM Machining of Aluminum 6061-T6 and its Effect on the Surface Morphology. Arab. J. Sci. Eng., 39(2), 4187-4199.
- [12] Cogun, C., Esen, Z., Genc, A., Cogun F., & Akturk, N. (2016). Effect of powder metallurgy Cu-B4C electrodes on workpiece surface characteristics and machining performance of electric discharge machining. Proc. IMechE Part B: J. Engineering Manufacture, 230(12), 2190-2203.
- [13] Amineh, S. K., Tehrani, A. F., & Mohammadi, A. (2013). Improving the surface quality in wire electrical discharge machined specimens by removing the recast layer using magnetic abrasive finishing method. Int. J. Adv. Manuf. Technol, 66(3), 1793-1803.
- [14] Hasçalık, A., & Çaydaş, U. (2007). Electrical discharge machining of titanium alloy (Ti–6Al–4V). Applied Surface Science, 5(3), 9007-9016.
- [15] Zhang, Y., Liu, Y., Ji, R., & Cai, B. (2011). Study of the recast layer of a surface machined by sinking electrical discharge machining using water-in-oil emulsion as dielectric. Applied Surface Science, 25(7), 5989-5997.
- [16] Ramasawmy, H., Blunt, L., & Rajurkar, K. P. (2005). Investigation of the relationship between the white layer thickness and 3D surface texture parameters in the die sinking EDM process. Precision Engineering, 29(3), 479-490.
- [17] Banu, A., Ali, M. Y., & Rahman, M. A. (2014). Micro-electro discharge machining of non-conductive zirconia ceramic: investigation of MRR and recast layer hardness. Int. J. Adv. Manuf. Technol., 75(2), 257-267.
- [18] Ruellan, A., Kleber, X., Ville, F., Cavoret, J., & Liatard, B. (2001). Understanding white etching cracks in rolling element bearings: Formation mechanisms and influent tribochemical drivers. The Proceedings of the Institution of Mechanical Engineers, Part B, Journal of Engineering Manufacture, 229(8), 886-901.
- [19] Nagaoka, A., Yokoyama, K., & Sakai, J. (2010). Evaluation of hydrogen absorption behaviour during acid etching for surface modification of commercial pure Ti, Ti–6Al–4V and Ni–Ti superelastic alloys. Corrosion Science, 52(3), 1130-1138.
- [20] Ay, M., Hasçalık, A., & Çaydaş, U. (2012). Yüksek Toleranslı Plazma Arkı İle Kesme Parametrelerinin Araştırılması. 3. Ulusal Talaşlı İmalat Sempozyumu, Ankara, Türkiye, 04-05 Ekim. Gazi Üniversitesi Teknoloji Fakültesi.