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Ark-Sprey Yöntemi ile Düşük Karbonlu Çelik Üzerine Kaplanan İnconel-625 Alaşımının Sertlik ve Mikro Yapı İncelemesi

Year 2022, Volume: 3 Issue: 2, 16 - 22, 18.12.2022

Abstract

Bu çalışmada endüstriyel uygulamalarda sıklıkla kullanılan SA210 kalite bir düşük karbonlu bir çelik alaşımının yüzey kaplama süreci incelenmiştir. Kaplama yöntemi olarak hava basınçlı ark-sprey yöntemi kullanılmıştır. Kaplama malzemesi olarak ise yüksek Ni içeren Inconel 625 alaşımı uygulanmıştır. Kaplama sırasında kumlama yapılmış bir alt yüzey ve 8 bar hava basıncı kullanılmıştır. Uygulama sonrasında numunelerde taramalı elektron mikroskobu (SEM) ile yan yüzeyden kaplanma durumu incelenmiştir. Ayrıca ana alt malzeme ve kaplama sertliği mikro sertlik yöntemi ile ölçülendirilmiştir. Sonuç olarak kaplama-malzeme ara yüzeyinde bağlanma durumları izlenmiştir. Sertlik ise yaklaşık 1,7 kat kadar artış göstermiştir. Böylece düşük karbonlu bir çeliğin yüzey kaplaması ile geliştirilebilirliği temel olarak incelenmiştir.

References

  • 1. Chen, T.-C., Chou, C.-C., Yung, T.-Y., Tsai, K.-C., & Huang, J.-Y. (2016). Wear behavior of thermally sprayed Zn/15Al, Al and Inconel 625 coatings on carbon steel. Surface and Coatings Technology, 303, 78-85.
  • 2. Chrome, H. H. (2022). Twin Wire Arc Spray. Retrieved from https://hausnerinc.com/industrial-hard-chrome-plating-services/twas/
  • 3. Fantozzi, D., Matikainen, V., Uusitalo, M., Koivuluoto, H., & Vuoristo, P. (2017). Chlorine-induced high temperature corrosion of Inconel 625 sprayed coatings deposited with different thermal spray techniques. Surface and Coatings Technology, 318, 233-243.
  • 4. Fitriyana, D., Caesarendra, W., Nugroho, S., Haryadi, G., Herawan, M., Rizal, M., & Ismail, R. (2020). The Effect of Compressed Air Pressure and Stand-off Distance on the Twin Wire Arc Spray (TWAS) Coating for Pump Impeller from AISI 304 Stainless Steel NAC 2019 (pp. 119-130): Springer.
  • 5. Kaur, M., Singh, H., & Prakash, S. (2008). A survey of the literature on the use of high velocity oxy‐fuel spray technology for high temperature corrosion and erosion‐corrosion resistant coatings. Anti-Corrosion Methods and Materials.
  • 6. Kumar, M., Singh, H., & Singh, N. (2013). Study of Ni-20Cr coatings for high temperature applications-a review. Archives of Metallurgy and Materials, 58.
  • 7. Liu, H., Tan, C. K. I., Wei, Y., Lim, S. H., & Lee, C. J. (2020). Laser-cladding and interface evolutions of inconel 625 alloy on low alloy steel substrate upon heat and chemical treatments. Surface and Coatings Technology, 404, 126607.
  • 8. Merino-Millan, D., Múnez, C. J., Garrido-Maneiro, M. Á., & Poza, P. (2022). Alternative low-power plasma-sprayed inconel 625 coatings for thermal solar receivers: Effects of high temperature exposure on adhesion and solar absorptivity. Solar Energy Materials and Solar Cells, 245, 111839.
  • 9. Padmini, B., Bhosale, D. G., & Niranjan, H. (2021). A study of T11 boiler steel protection by cold sprayed Inconel 738 coating against high temperature erosion. Surfaces and Interfaces, 23, 101002.
  • 10. Shayanfar, P., Daneshmanesh, H., & Janghorban, K. (2020). Parameters optimization for laser cladding of inconel 625 on ASTM A592 steel. Journal of Materials Research and Technology, 9(4), 8258-8265.
  • 11. Yugeswaran, S., Amarnath, P., Ananthapadmanabhan, P., Pershin, L., Mostaghimi, J., Chandra, S., & Coyle, T. (2021). Thermal conductivity and oxidation behavior of porous Inconel 625 coating interface prepared by dual-injection plasma spraying. Surface and Coatings Technology, 411, 126990.
  • 12. Zhou, S., Xu, T., Hu, C., Wu, H., Liu, H., & Ma, X. (2021). A comparative study of tungsten carbide and carbon nanotubes reinforced Inconel 625 composite coatings fabricated by laser cladding. Optics & Laser Technology, 140, 106967.

Cladding on Low Carbon Steel by Arc-Spray Method Hardness and Microstructure Analysis in Inconel-625 Structure

Year 2022, Volume: 3 Issue: 2, 16 - 22, 18.12.2022

Abstract

In this study, the surface coating process of a low-carbon steel alloy of SA210 quality, which is frequently used in industrial applications, was investigated. The Air pressure arc-spray method was used as the coating method. High Ni-containing Inconel 625 alloy was used as the coating material. A sandblasted substrate and 8 bar air pressure were used during the coating. After the application, the side surface coating of the samples was examined by scanning electron microscope (SEM). In addition, the main substrate and coating hardness was measured by the microhardness method. As a result, the bonding conditions were observed at the coating-material interface. The hardness increased approximately 1.7 times. Thus, the developability of low-carbon steel by surface coating was basically investigated.

References

  • 1. Chen, T.-C., Chou, C.-C., Yung, T.-Y., Tsai, K.-C., & Huang, J.-Y. (2016). Wear behavior of thermally sprayed Zn/15Al, Al and Inconel 625 coatings on carbon steel. Surface and Coatings Technology, 303, 78-85.
  • 2. Chrome, H. H. (2022). Twin Wire Arc Spray. Retrieved from https://hausnerinc.com/industrial-hard-chrome-plating-services/twas/
  • 3. Fantozzi, D., Matikainen, V., Uusitalo, M., Koivuluoto, H., & Vuoristo, P. (2017). Chlorine-induced high temperature corrosion of Inconel 625 sprayed coatings deposited with different thermal spray techniques. Surface and Coatings Technology, 318, 233-243.
  • 4. Fitriyana, D., Caesarendra, W., Nugroho, S., Haryadi, G., Herawan, M., Rizal, M., & Ismail, R. (2020). The Effect of Compressed Air Pressure and Stand-off Distance on the Twin Wire Arc Spray (TWAS) Coating for Pump Impeller from AISI 304 Stainless Steel NAC 2019 (pp. 119-130): Springer.
  • 5. Kaur, M., Singh, H., & Prakash, S. (2008). A survey of the literature on the use of high velocity oxy‐fuel spray technology for high temperature corrosion and erosion‐corrosion resistant coatings. Anti-Corrosion Methods and Materials.
  • 6. Kumar, M., Singh, H., & Singh, N. (2013). Study of Ni-20Cr coatings for high temperature applications-a review. Archives of Metallurgy and Materials, 58.
  • 7. Liu, H., Tan, C. K. I., Wei, Y., Lim, S. H., & Lee, C. J. (2020). Laser-cladding and interface evolutions of inconel 625 alloy on low alloy steel substrate upon heat and chemical treatments. Surface and Coatings Technology, 404, 126607.
  • 8. Merino-Millan, D., Múnez, C. J., Garrido-Maneiro, M. Á., & Poza, P. (2022). Alternative low-power plasma-sprayed inconel 625 coatings for thermal solar receivers: Effects of high temperature exposure on adhesion and solar absorptivity. Solar Energy Materials and Solar Cells, 245, 111839.
  • 9. Padmini, B., Bhosale, D. G., & Niranjan, H. (2021). A study of T11 boiler steel protection by cold sprayed Inconel 738 coating against high temperature erosion. Surfaces and Interfaces, 23, 101002.
  • 10. Shayanfar, P., Daneshmanesh, H., & Janghorban, K. (2020). Parameters optimization for laser cladding of inconel 625 on ASTM A592 steel. Journal of Materials Research and Technology, 9(4), 8258-8265.
  • 11. Yugeswaran, S., Amarnath, P., Ananthapadmanabhan, P., Pershin, L., Mostaghimi, J., Chandra, S., & Coyle, T. (2021). Thermal conductivity and oxidation behavior of porous Inconel 625 coating interface prepared by dual-injection plasma spraying. Surface and Coatings Technology, 411, 126990.
  • 12. Zhou, S., Xu, T., Hu, C., Wu, H., Liu, H., & Ma, X. (2021). A comparative study of tungsten carbide and carbon nanotubes reinforced Inconel 625 composite coatings fabricated by laser cladding. Optics & Laser Technology, 140, 106967.
There are 12 citations in total.

Details

Primary Language Turkish
Subjects Materials Engineering (Other)
Journal Section Research Articles
Authors

Senol Liman 0000-0002-7158-8548

Bünyamin Çiçek 0000-0002-6603-7178

Tuna Aydoğmuş 0000-0002-8736-2949

Publication Date December 18, 2022
Published in Issue Year 2022 Volume: 3 Issue: 2

Cite

APA Liman, S., Çiçek, B., & Aydoğmuş, T. (2022). Ark-Sprey Yöntemi ile Düşük Karbonlu Çelik Üzerine Kaplanan İnconel-625 Alaşımının Sertlik ve Mikro Yapı İncelemesi. Çelik Araştırma Ve Geliştirme Dergisi, 3(2), 16-22.
AMA Liman S, Çiçek B, Aydoğmuş T. Ark-Sprey Yöntemi ile Düşük Karbonlu Çelik Üzerine Kaplanan İnconel-625 Alaşımının Sertlik ve Mikro Yapı İncelemesi. JESRED. December 2022;3(2):16-22.
Chicago Liman, Senol, Bünyamin Çiçek, and Tuna Aydoğmuş. “Ark-Sprey Yöntemi Ile Düşük Karbonlu Çelik Üzerine Kaplanan İnconel-625 Alaşımının Sertlik Ve Mikro Yapı İncelemesi”. Çelik Araştırma Ve Geliştirme Dergisi 3, no. 2 (December 2022): 16-22.
EndNote Liman S, Çiçek B, Aydoğmuş T (December 1, 2022) Ark-Sprey Yöntemi ile Düşük Karbonlu Çelik Üzerine Kaplanan İnconel-625 Alaşımının Sertlik ve Mikro Yapı İncelemesi. Çelik Araştırma ve Geliştirme Dergisi 3 2 16–22.
IEEE S. Liman, B. Çiçek, and T. Aydoğmuş, “Ark-Sprey Yöntemi ile Düşük Karbonlu Çelik Üzerine Kaplanan İnconel-625 Alaşımının Sertlik ve Mikro Yapı İncelemesi”, JESRED, vol. 3, no. 2, pp. 16–22, 2022.
ISNAD Liman, Senol et al. “Ark-Sprey Yöntemi Ile Düşük Karbonlu Çelik Üzerine Kaplanan İnconel-625 Alaşımının Sertlik Ve Mikro Yapı İncelemesi”. Çelik Araştırma ve Geliştirme Dergisi 3/2 (December 2022), 16-22.
JAMA Liman S, Çiçek B, Aydoğmuş T. Ark-Sprey Yöntemi ile Düşük Karbonlu Çelik Üzerine Kaplanan İnconel-625 Alaşımının Sertlik ve Mikro Yapı İncelemesi. JESRED. 2022;3:16–22.
MLA Liman, Senol et al. “Ark-Sprey Yöntemi Ile Düşük Karbonlu Çelik Üzerine Kaplanan İnconel-625 Alaşımının Sertlik Ve Mikro Yapı İncelemesi”. Çelik Araştırma Ve Geliştirme Dergisi, vol. 3, no. 2, 2022, pp. 16-22.
Vancouver Liman S, Çiçek B, Aydoğmuş T. Ark-Sprey Yöntemi ile Düşük Karbonlu Çelik Üzerine Kaplanan İnconel-625 Alaşımının Sertlik ve Mikro Yapı İncelemesi. JESRED. 2022;3(2):16-22.