The effect of surface modification with ozone in waterless (ScCO2) dyeing o polyester

Year 2024, Volume: 4 Issue: 2, 314 - 325, 31.07.2024

Semiha Eren , Merve Öztürk , İdil Yiğit

https://doi.org/10.61112/jiens.1394433

Abstract

In this study, ozonation was carried out prior to dyeing 100% polyester fabrics through spray application (without the use of water) at various durations and with different gas flow rates. The ozonated fabrics were dyed with Dianix Dry XF2 Rubine (disperse dye) in conventional and supercritical carbon dioxide (scCO2) medium. The main objective of the study is to investigate the colour efficiency of the ozone modified polyester fabric in waterless dyeing. Hydrophilicity, colour measurement, tensile strength, fastness tests, SEM analyses were performed on the samples. The results of dyeing the samples in a waterless medium after ozonation revealed higher colour strength (K/S) and better fastness test results with breaking strength values than conventionally dyed fabrics.

Keywords

Polyester, Ozone, Supercritical Carbondioxide, Surface Modification, Dyeing

Poliesterin susuz (Scco2) ortamda boyanmasında ozon ile yüzey modifikasyonunun etkisi

Abstract

Bu çalışmada %100 poliester kumaşlar boyanmadan önce farklı zamanlarda ve farklı gaz debilerinde püskürtme (susuz) yapılarak ozonlama işlemi yapılmıştır. Ozonlanmış kumaşlar, geleneksel ve süperkritik karbon dioksit (scCO2) ortamında Dianix Dry XF2 Rubine ile boyanmıştır. Çalışmanın temel amacı, ozon gazı yüzeyi modifiye edilmiş polyester kumaşın susuz boyamada renk etkinliğinin araştırılmasıdır. Numuneler üzerinde hidrofilite, renk ölçümü, çekme mukavemeti, haslık testleri, SEM analizi yapılmıştır. Numunelerin ozonlanıp sonrasında susuz ortamda boyanması sonucunda, konvansiyonel boyalı kumaşlara göre daha yüksek renk mukavemeti (K/S) ile daha iyi haslık testi sonuçları ve kopma mukavemeti değerleri elde edilmiştir.

Keywords

poliester, ozon, süperkritik karbondioksit, yüzey modifikasyonu, boyama

References

• Raja ASM, Arputharaj A, Saxena S, Patil PG (2019) Water requirement and sustainability of textile processing industries. Water in textiles and fashion 155-173. https://doi.org/10.1016/B978-0-08-102633-5.00009-9
• Lyu Y, Liu Y, Guo Y, Tian J, Chen L (2021) Managing water sustainability in textile industry through adaptive multiple stakeholder collaboration. Water Research 205:117655. https://doi.org/10.1016/j.watres.2021.117655
• Bhatia D, Sharma NR, Singh J, Kanwar RS (2017) Biological methods for textile dye removal from wastewater: A review. Critical Reviews in Environmental Science and Technology 47(19):1836-1876. https://doi.org/10.1080/10643389.2017.1393263
• Saini RD (2017) Textile organic dyes: polluting effects and elimination methods from textile waste water. Int J Chem Eng Res, 9(1):121-136.
• Siddique K, Rizwan M, Shahid MJ, Ali S, Ahmad R, Rizvi H (2017) Textile wastewater treatment options: a critical review. Enhancing Cleanup of Environmental Pollutants: Volume 2: Non-Biological Approaches, 183-207. https://doi.org/10.1007/978-3319-55423-5
• Chen L, Wang L, Wu X, Ding X (2017) A process-level water conservation and pollution control performance evaluation tool of cleaner production technology in textile industry. Journal of cleaner production 143:1137-1143. https://doi.org/10.1016/j.jclepro.2016.12.006
• de Oliveira Neto GC, Correia JMF, Silva PC, de Oliveira Sanches AG, Lucato WC (2019) Cleaner Production in the textile industry and its relationship to sustainable development goals. Journal of cleaner production 228:1514-1525. https://doi.org/10.1016/j.watres.2021.117655
• Gita S, Hussan A, Choudhury TG (2017) Impact of textile dyes waste on aquatic environments and its treatment. Environ. Ecol 35(3C):2349-2353.
• Zazou H, Afanga H, Akhouairi S, Ouchtak H, Addi AA, Akbour RA, Assabbane A, Douch J, Elmchaouri A, Duplay J, Jada A, Hamdani M (2019) Treatment of textile industry wastewater by electrocoagulation coupled with electrochemical advanced oxidation process. Journal of Water Process Engineering 28:214-221. https://doi.org/10.1016/j.jwpe.2019.02.006
• Singha K, Maity S, Singha M (2012). The salt-free dyeing on cotton: an approach to effluent free mechanism; Can chitosan be a potential option. International Journal of Textile Science 1(6):69-77. https://doi.org/10.5923/j.textile.20120106.03
• https://sutema.org/atik-su-yonetimindeki-eksiklikler date of access: 13.04.2023
• Tavanaie MA, Shoushtari AM, Goharpey F (2010) Polypropylene/poly (butylene terephthalate) melt spun alloy fibers dyeable with carrier-free exhaust dyeing as an environmentally friendlier process. Journal of Cleaner Production 18(18):1866-1871. https://doi.org/10.1016/j.jclepro.2010.08.003
• Öztürk D, Eren HA (2010) Tekstil terbiyesinde ozon kullanımı. Uludağ Üniversitesi Mühendislik Fakültesi Dergisi 15(2):37-51.
• Yiğit İ, Eren S, Özcan H, Avinc O, Eren HA (2021) An investigation of process parameters on colour during the dyeing of polyester in supercritical carbon dioxide media. Colouration Technology 137(6):625-644. https://doi.org/10.1111/cote.12553
• Eren HA, Yiğit İ, Eren S, Avinc O (2020) Ozone: an alternative oxidant for textile applications. Sustainability in the Textile and Apparel Industries: Production Process Sustainability 81-98.
• Eren S, Özcan H, Yiğit İ, Eren HA (2019) Polyesterin disperse blue 79 ile klasik ve susuz boyanmasının karşılaştırılması. Uludağ Üniversitesi Mühendislik Fakültesi Dergisi 24(2):661-670. https://doi.org/10.17482/uumfd.565247
• Budisa N, Schulze-Makuch D (2014) Supercritical carbon dioxide and its potential as a life-sustaining solvent in a planetary environment. Life 4(3):331-340. https://doi.org/10.3390/life4030331
• Odabaşoğlu, H. Y.; Avinç, O.; Yavaş A. Susuz Boyama, (2013) Tekstil ve Mühendis. 20(90), 63-79, https://doi.org/10.7216/130075992013209007.
• Bach, E.; Cleve, E.; Schollmeyer, E. Past, present and future of supercritical fluid dyeing technology – an overview, (2002) Review of Progress in Colouration and Related Topics. 32(1), 88-102, https://doi.org/10.1111/j.1478-4408.2002.tb00253.x.
• Devrent N, Özcan AS, Durur G (2006) Süperkritik Karbon Dioksitte Boyama. Tekstil ve Mühendis 62-63, 44-48.
• Kaya K (2011) Doğal ve Sentetik Elyafların Süperkritik Karbondioksit Ortamında Boyanması. Yüksek Lisans Tezi, Adana.
• Ahmed NSE, El-Shishtawy RM (2010) The Use Of New Technologies In Colouration Of Textile Fibers. Journal of Materials Science 45:1143-1153. https://doi.org/10.1007/s10853-009-4111-6
• Abou Elmaaty T, Abd El-Aziz E (2018) Supercritical carbon dioxide as a green media in textile dyeing: a review. Textile Research Journal 88(10):1184-1212. https://doi.org/10.1177/0040517517697639
• Zheng H, Zhang J, Yan J, Zheng L (2016) An industrial scale multiple supercritical carbon dioxide apparatus and its eco-friendly dyeing production. Journal of CO2 Utilization 16:272-281. https://doi.org/10.1016/j.jcou.2016.08.0027
• Zheng L, Zheng H, Du B, Wei J, Gao S, Zhang J (2015) Dyeing procedures of polyester fiber in supercritical carbon dioxide using a special dyeing frame. Journal of Engineered Fibers and Fabrics 10(4):155892501501000414.
• Xiong X, Xu Y, Zheng L, Yan J, Zhao H, Zhang J, Sun Y (2017) Polyester fabric’s fluorescent dyeing in supercritical carbon dioxide and its fluorescence imaging. Journal of fluorescence 27:483-489. https://doi.org/10.1007/s10895-016-1975-0
• Eren HA (2007) Simultaneous afterclearing and decolourisation by ozonation after disperse dyeing of poliester. Colouration Technology 123(4):227-229. https://doi.org/10.1111/j.14784408.2007.00087.x
• Jang J, Jeong Y (2006) Nano roughening of PET and PTT fabrics via continuous UV/O3 irradiation. Dyes and pigments 69(3):137-143. https://doi.org/10.1016/j.dyepig.2005.02.010
• Lee MS, Lee M, Wakida T, Saito M, Yamashiro T, Nishi K, Goichi I, Ishida, S (2007) Ozone‐gas treatment of cationic dyeable poliester and poly (butylene terephthalate) fibers. Journal of Applied Polymer Science 104(4):2423-2429. https://doi.org/10.1002/app.25978
• Gabardo RS, de Carvalho Cotre DS, Lis Arias MJ, Moisés MP, Martins Ferreira BT, Samulewski RB, Hinestroza JP, Bezerra FM (2021) Surface modification of poliester fabrics by ozone and its effect on colouration using disperse dyes. Materials 14(13):3492. https://doi.org/10.3390/ma14133492
• Lee M, Lee MS, Wakida T, Tokuyama T, Inoue G, Ishida S, Itazu T, Miyaji Y (2006) Chemical modification of nylon 6 and poliester fabrics by ozone‐gas treatment. Journal of Applied Polymer Science 100(2):1344-1348. https://doi.org/10.1002/app.23382
• Rahmatinejad J, Khoddami A, Mazrouei-Sebdani Z, Avinc O (2016) Polyester hydrophobicity enhancement via UV-Ozone irradiation, chemical pre-treatment and fluorocarbon finishing combination. Progress in Organic Coatings 101:51-58.
• Krylova V, Dukštienė N, Lelis M, Tučkutė S (2021) Hidrofilikliğini geliştirmek için termo-kimyasal işlemle PES / PVC tekstil yüzey modifikasyonu. Yüzeyler ve Arayüzler 25:101184.
• Gabardo RS, de Carvalho Cotre DS, Arias MJL, Moisés MP, Ferreira BTM, Samulewski RB, Hinestroza JP, Bezerra FM (2022) Surface Modification of Polyester Fabrics by Ozone and its Effect on Colouration Using Disperse Dyes: A Recent Study. Research Aspects in Chemical and Materials Sciences 4:32-51. https://doi.org/10.3390/ma14133492
• Yiğit İ (2017) Aşındırma Baskıda Ozon Kullanımı, Doctoral Dissertation. Bursa Uludag University, Turkey.
• Yigit I, Eren S, Eren HA (2018) Ozone utilisation for discharge printing of reactive dyed cotton. Coloration Technology 134(1):13-23.
• Prorokova NP, Kumeeva TY, Nikitin LN (2012) Ethylene terephthalate oligomers in the processes of modification of polyester fabrics in supercritical carbon dioxide. Russian Journal of Physical Chemistry B, 6:827-833.
• Lou J, Ren L, Yuan J, Xu J, Gu Z, Fan X (2023) Mechanism and application of ozane fading: Oxidative decolorization of dispersed dyes and waste-dyed polyester fabrics. Coloration Technology 139(3):338-349.