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The production of $B_{4}C$ reinforced metal matrix composite from waste $AZ91$ magnesium alloy using the ball milling method

Year 2024, Volume: 13 Issue: 1, 36 - 46, 30.04.2024
https://doi.org/10.54187/jnrs.1461923

Abstract

In this study, the Mg/$B_4$C composite reinforced with boron carbide particles was produced by mechanical milling method using waste AZ91 magnesium alloy chips. The mechanical and tribological properties of the produced composites were investigated through hardness and wear tests. A mixture of AZ91 magnesium alloy chips, aluminum, and $B_4$C powders was milled at a rotation speed of 300 rpm with a ball-to-powder ratio of 20:1 for 3 hours. The milled powders were first cold pressed and then sintered at 550 °C for 3 hours. In density measurement, it was observed that the sample reinforced with B4C exhibited an increase in density. In X-ray diffraction analysis, peaks corresponding to Mg, $Mg_{17}Al_{12}$, and MgO were detected, while the $B_4$C phase could not be identified. On the other hand, $B_4$C particles in the microstructure were revealed in the energy dispersive X-ray spectroscopy analysis. Scanning electron microscope images revealed that the Mg/$B_4$C composite had lower porosity, consistent with density measurements. It was found that the hardness and wear resistance of the Mg/B4C composite were higher than those of the Mg alloy, which can be attributed to the presence of homogenously distributed hard B4C particles within the microstructure.

Supporting Institution

TÜBİTAK and Tokat Gaziosmanpaşa University

Project Number

121C516

Thanks

This study was supported by TÜBİTAK, Grant number: 121C516

References

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  • C. Tang, Y. Zhang, P. Li, H. Huang, J. Zhang, The microstructure and mechanical properties of multicomponent Mg/Al/Ce-LDO nanoparticle reinforced Mg matrix composite, Journal of Alloys and Compounds 981 (2024) Article ID 173676 7 pages.
  • S. J. Huang, A. Abbas, B. Ballóková, Effect of CNT on microstructure, dry sliding wear and compressive mechanical properties of AZ61 magnesium alloy, Journal of Materials Research and Technology 8 (5) (2019) 4273–4286.
  • M. Gogebakan, I. Karteri, B. Avar, C. Kursun. Crystallization behavior of Mg–Cu–Y amorphous alloy, Journal of Thermal Analysis and Calorimetry, 110 (2) (2012) 793-798.
  • A. Asgari, M. Sedighi, P. Krajnik. Magnesium alloy-silicon carbide composite fabrication using chips waste. Journal of Cleaner Production 232 (2019) 1187-1194.
  • B. Saleh, A. Ma, R. Fathi, N. Radhika, B. Ji, J. Jiang, Wear characteristics of functionally graded composites synthesized from magnesium chip waste, Tribology International 174 (2022) Article ID 107692 14 pages.
  • H. Zhao, T. Yu, C. Zeng, W. Peng, Z. Sun, H. Hu, Microstructure and mechanical properties of steel wire reinforced Mg matrix composites fabricated by composite extrusion. Composites Communications, 43 (2023) Article ID 101711 6 pages.
  • M. Hu, Z. Ji, X. Chen, and Z. Zhang, Effect of chip size on mechanical property and microstructure of AZ91D magnesium alloy prepared by solid-state recycling, Materials Characterization 59 (4) (2008) 385-389.
  • D. H. Li, M. L. Hu, H. B. Wang, W. A. Zhao, Low-temperature mechanical property of AZ91D magnesium alloy fabricated by solid recycling process from recycled scraps, Transactions of Nonferrous Metals Society of China 21 (6) (2011) 1234–1240.
  • Q. C. Jiang, H. Y. Wang, B. X. Ma, Y. Wang, F. Zhao, Fabrication of $B_4$C participate reinforced magnesium matrix composite by powder metallurgy, Journal of Alloys and Compounds 386 (1–2) (2005) 177–181.
  • L. Poovazhagan, K. Kalaichelvan, A. Rajadurai, V. Senthilvelan, Characterization of hybrid silicon carbide and boron carbide nanoparticles-reinforced aluminum alloy composites, Procedia Engineering, 143 (2013) 681–689.
  • M. Uzun, M. S. Çetin. Investigation of characteristics of Cu-based, Co-Cr-C reinforced composites produced by powder metallurgy method, Advanced Powder Technology 32 (6) (2021) 1992-2003.
  • M. Dhanashekar, P. Loganathan, S. Ayyanar, S. R. Mohan, T. Sathish, Mechanical and wear behavior of AA6061/SiC composites fabricated by powder metallurgy method, Materials Today: Proceedings (2020) 1008–1012.
  • B. Yucel. High temperature sliding wear behavior of Inconel 617 and Stellite 6 alloys, Wear 269 (9-10) (2010) 664-671.
  • S. Kumar, V. Subramanya Sarma, B. S. Murty. High-temperature wear behavior of Al–4Cu–TiB2 in situ composites. Wear 268 (11-12) (2010) 1266-1274.
  • Y. Gaylan, B. Avar, M. Panigrahi, B. Aygün, A A. Karabulut, Effect of the $B_4$C content on microstructure, microhardness, corrosion, and neutron shielding properties of Al–$B_4$C composites, Ceramics International 49 (3) (2023) 5479-5488.
  • M. Khakbiz, F. Akhlaghi. Synthesis and structural characterization of Al–$B_4$C nano-composite powders by mechanical alloying, Journal of Alloys and Compounds 479 (1-2) (2009) 334-341.
  • M. Lieder, A. Rashid. Towards circular economy implementation: a comprehensive review in the context of the manufacturing industry. Journal of Cleaner Production 115 (2016) 36-51.
  • M. A. Thein, L. Lu, M. O. Lai. Effect of milling and reinforcement on mechanical properties of nanostructured magnesium composite, Journal of Materials Processing Technology 209 (9) (2009) 4439-4443.
  • H. Sharifi, V. Eidivandi, M. Tayebi, A. Khezrloo, E. Aghaie, Effect of SiC particles on thermal conductivity of Al-4%Cu/SiC composites, Heat and Mass Transfer/Waerme- und Stoffuebertragung 53 (12) (2017) 3621–3627.
  • A. Hossein, R. Ebrahimifard, M. A. Baghchesara. Investigation of microstructure and mechanical properties of nano MgO reinforced Al composites manufactured by stir casting and powder metallurgy methods: A comparative study. Composites Part B: Engineering 56 (2014) 217-221.
  • J. F. Archard and J. F. A. Charj, Contact, and Rubbing of Flat Surfaces, Journal of Applied Physics 24 (8) (1953) 981–988.
  • H. R. Ezatpour, M. Torabi-Parizi, S. A. Sajjadi. Microstructure and mechanical properties of extruded Al/$Al_2O_3$ composites fabricated by stir-casting process. Transactions of Nonferrous Metals Society of China 23 (5) (2013) 1262-1268.
  • R. Zhao, J. Pei, W. Du, Z. Zhao, L. Zhang, J. Gao., D. Tie, Fabrication of magnesium-coated graphene and its effect on the microstructure of reinforced AZ91 magnesium-matrix composites, Advanced Composites and Hybrid Materials 5 (2022) 504-512.
  • Y. Zhuang, H. Wang, H. Li, L. Zheng, J. Li, P. Zhou, Synergistic effect of grain size, β-$Mg_{17}Al_{12}, and texture on mechanical properties of Mg-15Al (wt.%) magnesium alloy processed by equal channel angular pressing, Journal of Materials Engineering and Performance 29 (2020) 4360-4369.
  • S. G. Moga, D. A. Negrea, C. M. Ducu, Malinovschi, V., Schiopu, A. G., Coaca, E., Patrascu, I. The influence of processing time on morphology, structure and functional properties of PEO coatings on AZ63 magnesium alloy, Applied Sciences 12 (24) (2022) Article Number 12848.
  • H. Mindivan, A. Efe, A. H. Kosatepe, E. S. Kayali, Fabrication and characterization of carbon nanotube-reinforced magnesium matrix composites, Applied Surface Science 318 (2014) 234-243.
  • I. C. Stone, P. Tsakiropoulos, Characterisation of the spatial distribution of reinforcement in powder metallurgy route Al/SiCp metal matrix composites, Materials Science and Technology 11 (3) (1995) 222–227.
  • S. Banerjee, S. Poria, G. Sutradhar, P. Sahoo, Dry sliding tribological behavior of AZ31-WC nano-composites, Journal of Magnesium and Alloys 7 (2) (2019) 315-327.
  • Q. B. Nguyen, Y. H. M. Sim, M. Gupta, C. Y. H. Lim, Tribology characteristics of magnesium alloy AZ31B and its composites, Tribology International 82 (2015) 464-471.
  • H. Mindivan, A. Efe, E. S. Kayali, Hot extruded carbon nanotube reinforced magnesium matrix composites and its microstructure, mechanical, and corrosion properties, Magnesium Technology (2016) 429-433.
Year 2024, Volume: 13 Issue: 1, 36 - 46, 30.04.2024
https://doi.org/10.54187/jnrs.1461923

Abstract

Project Number

121C516

References

  • G. S. Arora, K. K. Saxena, A review study on the influence of hybridization on the mechanical behavior of hybrid Mg matrix composites through powder metallurgy, Materials Today: Proceedings, 2023 (2023) Article Number 217 6 pages.
  • C. Tang, Y. Zhang, P. Li, H. Huang, J. Zhang, The microstructure and mechanical properties of multicomponent Mg/Al/Ce-LDO nanoparticle reinforced Mg matrix composite, Journal of Alloys and Compounds 981 (2024) Article ID 173676 7 pages.
  • S. J. Huang, A. Abbas, B. Ballóková, Effect of CNT on microstructure, dry sliding wear and compressive mechanical properties of AZ61 magnesium alloy, Journal of Materials Research and Technology 8 (5) (2019) 4273–4286.
  • M. Gogebakan, I. Karteri, B. Avar, C. Kursun. Crystallization behavior of Mg–Cu–Y amorphous alloy, Journal of Thermal Analysis and Calorimetry, 110 (2) (2012) 793-798.
  • A. Asgari, M. Sedighi, P. Krajnik. Magnesium alloy-silicon carbide composite fabrication using chips waste. Journal of Cleaner Production 232 (2019) 1187-1194.
  • B. Saleh, A. Ma, R. Fathi, N. Radhika, B. Ji, J. Jiang, Wear characteristics of functionally graded composites synthesized from magnesium chip waste, Tribology International 174 (2022) Article ID 107692 14 pages.
  • H. Zhao, T. Yu, C. Zeng, W. Peng, Z. Sun, H. Hu, Microstructure and mechanical properties of steel wire reinforced Mg matrix composites fabricated by composite extrusion. Composites Communications, 43 (2023) Article ID 101711 6 pages.
  • M. Hu, Z. Ji, X. Chen, and Z. Zhang, Effect of chip size on mechanical property and microstructure of AZ91D magnesium alloy prepared by solid-state recycling, Materials Characterization 59 (4) (2008) 385-389.
  • D. H. Li, M. L. Hu, H. B. Wang, W. A. Zhao, Low-temperature mechanical property of AZ91D magnesium alloy fabricated by solid recycling process from recycled scraps, Transactions of Nonferrous Metals Society of China 21 (6) (2011) 1234–1240.
  • Q. C. Jiang, H. Y. Wang, B. X. Ma, Y. Wang, F. Zhao, Fabrication of $B_4$C participate reinforced magnesium matrix composite by powder metallurgy, Journal of Alloys and Compounds 386 (1–2) (2005) 177–181.
  • L. Poovazhagan, K. Kalaichelvan, A. Rajadurai, V. Senthilvelan, Characterization of hybrid silicon carbide and boron carbide nanoparticles-reinforced aluminum alloy composites, Procedia Engineering, 143 (2013) 681–689.
  • M. Uzun, M. S. Çetin. Investigation of characteristics of Cu-based, Co-Cr-C reinforced composites produced by powder metallurgy method, Advanced Powder Technology 32 (6) (2021) 1992-2003.
  • M. Dhanashekar, P. Loganathan, S. Ayyanar, S. R. Mohan, T. Sathish, Mechanical and wear behavior of AA6061/SiC composites fabricated by powder metallurgy method, Materials Today: Proceedings (2020) 1008–1012.
  • B. Yucel. High temperature sliding wear behavior of Inconel 617 and Stellite 6 alloys, Wear 269 (9-10) (2010) 664-671.
  • S. Kumar, V. Subramanya Sarma, B. S. Murty. High-temperature wear behavior of Al–4Cu–TiB2 in situ composites. Wear 268 (11-12) (2010) 1266-1274.
  • Y. Gaylan, B. Avar, M. Panigrahi, B. Aygün, A A. Karabulut, Effect of the $B_4$C content on microstructure, microhardness, corrosion, and neutron shielding properties of Al–$B_4$C composites, Ceramics International 49 (3) (2023) 5479-5488.
  • M. Khakbiz, F. Akhlaghi. Synthesis and structural characterization of Al–$B_4$C nano-composite powders by mechanical alloying, Journal of Alloys and Compounds 479 (1-2) (2009) 334-341.
  • M. Lieder, A. Rashid. Towards circular economy implementation: a comprehensive review in the context of the manufacturing industry. Journal of Cleaner Production 115 (2016) 36-51.
  • M. A. Thein, L. Lu, M. O. Lai. Effect of milling and reinforcement on mechanical properties of nanostructured magnesium composite, Journal of Materials Processing Technology 209 (9) (2009) 4439-4443.
  • H. Sharifi, V. Eidivandi, M. Tayebi, A. Khezrloo, E. Aghaie, Effect of SiC particles on thermal conductivity of Al-4%Cu/SiC composites, Heat and Mass Transfer/Waerme- und Stoffuebertragung 53 (12) (2017) 3621–3627.
  • A. Hossein, R. Ebrahimifard, M. A. Baghchesara. Investigation of microstructure and mechanical properties of nano MgO reinforced Al composites manufactured by stir casting and powder metallurgy methods: A comparative study. Composites Part B: Engineering 56 (2014) 217-221.
  • J. F. Archard and J. F. A. Charj, Contact, and Rubbing of Flat Surfaces, Journal of Applied Physics 24 (8) (1953) 981–988.
  • H. R. Ezatpour, M. Torabi-Parizi, S. A. Sajjadi. Microstructure and mechanical properties of extruded Al/$Al_2O_3$ composites fabricated by stir-casting process. Transactions of Nonferrous Metals Society of China 23 (5) (2013) 1262-1268.
  • R. Zhao, J. Pei, W. Du, Z. Zhao, L. Zhang, J. Gao., D. Tie, Fabrication of magnesium-coated graphene and its effect on the microstructure of reinforced AZ91 magnesium-matrix composites, Advanced Composites and Hybrid Materials 5 (2022) 504-512.
  • Y. Zhuang, H. Wang, H. Li, L. Zheng, J. Li, P. Zhou, Synergistic effect of grain size, β-$Mg_{17}Al_{12}, and texture on mechanical properties of Mg-15Al (wt.%) magnesium alloy processed by equal channel angular pressing, Journal of Materials Engineering and Performance 29 (2020) 4360-4369.
  • S. G. Moga, D. A. Negrea, C. M. Ducu, Malinovschi, V., Schiopu, A. G., Coaca, E., Patrascu, I. The influence of processing time on morphology, structure and functional properties of PEO coatings on AZ63 magnesium alloy, Applied Sciences 12 (24) (2022) Article Number 12848.
  • H. Mindivan, A. Efe, A. H. Kosatepe, E. S. Kayali, Fabrication and characterization of carbon nanotube-reinforced magnesium matrix composites, Applied Surface Science 318 (2014) 234-243.
  • I. C. Stone, P. Tsakiropoulos, Characterisation of the spatial distribution of reinforcement in powder metallurgy route Al/SiCp metal matrix composites, Materials Science and Technology 11 (3) (1995) 222–227.
  • S. Banerjee, S. Poria, G. Sutradhar, P. Sahoo, Dry sliding tribological behavior of AZ31-WC nano-composites, Journal of Magnesium and Alloys 7 (2) (2019) 315-327.
  • Q. B. Nguyen, Y. H. M. Sim, M. Gupta, C. Y. H. Lim, Tribology characteristics of magnesium alloy AZ31B and its composites, Tribology International 82 (2015) 464-471.
  • H. Mindivan, A. Efe, E. S. Kayali, Hot extruded carbon nanotube reinforced magnesium matrix composites and its microstructure, mechanical, and corrosion properties, Magnesium Technology (2016) 429-433.
There are 31 citations in total.

Details

Primary Language English
Subjects Physical Properties of Materials
Journal Section Articles
Authors

Arife Efe Görmez 0000-0001-6134-7487

Project Number 121C516
Publication Date April 30, 2024
Submission Date March 30, 2024
Acceptance Date April 29, 2024
Published in Issue Year 2024 Volume: 13 Issue: 1

Cite

APA Efe Görmez, A. (2024). The production of $B_{4}C$ reinforced metal matrix composite from waste $AZ91$ magnesium alloy using the ball milling method. Journal of New Results in Science, 13(1), 36-46. https://doi.org/10.54187/jnrs.1461923
AMA Efe Görmez A. The production of $B_{4}C$ reinforced metal matrix composite from waste $AZ91$ magnesium alloy using the ball milling method. JNRS. April 2024;13(1):36-46. doi:10.54187/jnrs.1461923
Chicago Efe Görmez, Arife. “The Production of $B_{4}C$ Reinforced Metal Matrix Composite from Waste $AZ91$ Magnesium Alloy Using the Ball Milling Method”. Journal of New Results in Science 13, no. 1 (April 2024): 36-46. https://doi.org/10.54187/jnrs.1461923.
EndNote Efe Görmez A (April 1, 2024) The production of $B_{4}C$ reinforced metal matrix composite from waste $AZ91$ magnesium alloy using the ball milling method. Journal of New Results in Science 13 1 36–46.
IEEE A. Efe Görmez, “The production of $B_{4}C$ reinforced metal matrix composite from waste $AZ91$ magnesium alloy using the ball milling method”, JNRS, vol. 13, no. 1, pp. 36–46, 2024, doi: 10.54187/jnrs.1461923.
ISNAD Efe Görmez, Arife. “The Production of $B_{4}C$ Reinforced Metal Matrix Composite from Waste $AZ91$ Magnesium Alloy Using the Ball Milling Method”. Journal of New Results in Science 13/1 (April 2024), 36-46. https://doi.org/10.54187/jnrs.1461923.
JAMA Efe Görmez A. The production of $B_{4}C$ reinforced metal matrix composite from waste $AZ91$ magnesium alloy using the ball milling method. JNRS. 2024;13:36–46.
MLA Efe Görmez, Arife. “The Production of $B_{4}C$ Reinforced Metal Matrix Composite from Waste $AZ91$ Magnesium Alloy Using the Ball Milling Method”. Journal of New Results in Science, vol. 13, no. 1, 2024, pp. 36-46, doi:10.54187/jnrs.1461923.
Vancouver Efe Görmez A. The production of $B_{4}C$ reinforced metal matrix composite from waste $AZ91$ magnesium alloy using the ball milling method. JNRS. 2024;13(1):36-4.


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