Research Article

Formulation and characterization of mometasone furoate and formoterol fumarate containing dry powder inhaler by spray drying and homogenization methods

Volume: 26 Number: 2 June 28, 2025

Formulation and characterization of mometasone furoate and formoterol fumarate containing dry powder inhaler by spray drying and homogenization methods

Abstract

This study aimed to design and characterize an inhalable dry powder of mometasone furoate monohydrate (MFM) combined with the formoterol fumarate dihydrate (FFD). Homogenization in water and spray drying processes were used to prepare the dry powders for inhalation. The physicochemical characteristics of the dry powders were evaluated by differential scanning calorimetry (DSC), Fourier transform infrared spectroscopy (FT-IR), X-ray diffractometry (XRD) and scanning electron microscopy (SEM). The particle size distribution, content uniformity, solid behavior and aerodynamic properties of DPI were also determined. After the micronization process, the particle sizes of the raw materials significantly decreased. SEM images implied that FFD covered the MFM surface during the spray drying step, and uniform particles were produced. X-ray and DSC results demonstrated that MFM did not show any change in crystal structure after homogenization and spray drying processes. DSC analysis of DPI formulation exhibited that the same melting point of MFM was observed when the drugs were spray dried. FT-IR spectra exhibited the characteristic peaks for MFM in DPI formulation. Content uniformity results showed that the developed production method is suitable for manufacturing uniform formulations. According to angle of repose, Hausner ratio and Carr’s index results, DPI formulation has preferable flow properties. In addition, emitted dose, mass median aerodynamic diameter, fine particle fraction showed that the DPI formulation could ensure drug delivery to the alveoli. This study showed that the combination of homogenization and spray drying methods is suitable to obtain a DPI formulation containing MFM and FFD with a particle size less than 5 µm to reach alveoli.

Keywords

References

  1. [1] Cohn L, Elias JA, Chupp GL. Asthma: Mechanisms of Disease Persistence and Progression. Annu Rev Immunol. 2004;22(1):789-815. [CrossRef]
  2. [2] Wang E, Wechsler ME, Tran TN, Heaney LG, Jones RC, Menzies-Gow AN, Busby J, Jackson DJ, Pfeffer PE, Rhee CK, Cho YS, Canonica GW, Heffler E, Gibson PG, Hew M, Peters M, Harvey ES, Alacqua M, Zangrilli J, Bulathsinhala L, Carter VA, Chaudhry I, Eleangovan N, Hosseini N, Murray RB, Price DB. Characterization of Severe Asthma Worldwide: Data From the International Severe Asthma Registry. Chest. 2020;157(4):790-804. [CrossRef]
  3. [3] Enilari O, Sinha S. The Global Impact of Asthma in Adult Populations. Ann Glob Health. 2019;85(1):2. [CrossRef]
  4. [4] Groneberg DA, Witt C, Wagner U, Chung KF, Fischer A. Fundamentals of pulmonary drug delivery. Respir Med. 2003;97(4):382-7. [CrossRef]
  5. [5] Blau H, Mussaffi H, Mei Zahav M, Prais D, Livne M, Czitron BM, Cohen HA. Microbial contamination of nebulizers in the home treatment of cystic fibrosis. Child: Care Health Dev. 2007;33(4):491-495. [CrossRef]
  6. [6] Cohen HA, Cohen Z, Pomeranz AS, Czitron B, Kahan E. Bacterial contamination of spacer devices used by asthmatic children. J Asthma. 2005;42(3):169-172. [CrossRef]
  7. [7] de Vries TW, Rienstra SR, van der Vorm ER. Bacterial contamination of inhalation chambers: results of a pilot study. J Aerosol Med Pulm Drug Deliv. 2004;17(4):354-356. [CrossRef]
  8. [8] Cipolla D, Chan HK, Schuster J, Farina D. Personalizing aerosol medicine: development of delivery systems tailored to the individual. Ther Deliv. 2010;1(5):667-682. [CrossRef]

Details

Primary Language

English

Subjects

Pharmaceutical Biotechnology

Journal Section

Research Article

Publication Date

June 28, 2025

Submission Date

July 13, 2021

Acceptance Date

December 30, 2021

Published in Issue

Year 2022 Volume: 26 Number: 2

APA
Akdag, Y., Gülsün İnal, T., Izat, N., Öner, L., & Şahin, S. (2025). Formulation and characterization of mometasone furoate and formoterol fumarate containing dry powder inhaler by spray drying and homogenization methods. Journal of Research in Pharmacy, 26(2), 383-396. https://izlik.org/JA56KU83TP
AMA
1.Akdag Y, Gülsün İnal T, Izat N, Öner L, Şahin S. Formulation and characterization of mometasone furoate and formoterol fumarate containing dry powder inhaler by spray drying and homogenization methods. J. Res. Pharm. 2025;26(2):383-396. https://izlik.org/JA56KU83TP
Chicago
Akdag, Yagmur, Tuğba Gülsün İnal, Nihan Izat, Levent Öner, and Selma Şahin. 2025. “Formulation and Characterization of Mometasone Furoate and Formoterol Fumarate Containing Dry Powder Inhaler by Spray Drying and Homogenization Methods”. Journal of Research in Pharmacy 26 (2): 383-96. https://izlik.org/JA56KU83TP.
EndNote
Akdag Y, Gülsün İnal T, Izat N, Öner L, Şahin S (June 1, 2025) Formulation and characterization of mometasone furoate and formoterol fumarate containing dry powder inhaler by spray drying and homogenization methods. Journal of Research in Pharmacy 26 2 383–396.
IEEE
[1]Y. Akdag, T. Gülsün İnal, N. Izat, L. Öner, and S. Şahin, “Formulation and characterization of mometasone furoate and formoterol fumarate containing dry powder inhaler by spray drying and homogenization methods”, J. Res. Pharm., vol. 26, no. 2, pp. 383–396, June 2025, [Online]. Available: https://izlik.org/JA56KU83TP
ISNAD
Akdag, Yagmur - Gülsün İnal, Tuğba - Izat, Nihan - Öner, Levent - Şahin, Selma. “Formulation and Characterization of Mometasone Furoate and Formoterol Fumarate Containing Dry Powder Inhaler by Spray Drying and Homogenization Methods”. Journal of Research in Pharmacy 26/2 (June 1, 2025): 383-396. https://izlik.org/JA56KU83TP.
JAMA
1.Akdag Y, Gülsün İnal T, Izat N, Öner L, Şahin S. Formulation and characterization of mometasone furoate and formoterol fumarate containing dry powder inhaler by spray drying and homogenization methods. J. Res. Pharm. 2025;26:383–396.
MLA
Akdag, Yagmur, et al. “Formulation and Characterization of Mometasone Furoate and Formoterol Fumarate Containing Dry Powder Inhaler by Spray Drying and Homogenization Methods”. Journal of Research in Pharmacy, vol. 26, no. 2, June 2025, pp. 383-96, https://izlik.org/JA56KU83TP.
Vancouver
1.Yagmur Akdag, Tuğba Gülsün İnal, Nihan Izat, Levent Öner, Selma Şahin. Formulation and characterization of mometasone furoate and formoterol fumarate containing dry powder inhaler by spray drying and homogenization methods. J. Res. Pharm. [Internet]. 2025 Jun. 1;26(2):383-96. Available from: https://izlik.org/JA56KU83TP