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Tribological and mechanical performance evaluation of hybrid reinforced copper composites

Year 2024, Issue: 057, 51 - 67, 30.06.2024
https://doi.org/10.59313/jsr-a.1446422

Abstract

The powder metallurgy technique is utilized in this study to produce Cu matrix hybrid composites with ZrO2 reinforcements and graphite additives. This study compares composites' microstructural (theoretical, experimental, and relative density, phase morphology, type, chemical content), mechanical (microhardness), and tribological behavior (wear and friction) with 5, 10, and 15 wt% reinforcement, together with and without the effect of 2 wt% graphite additives. Homogenously ZrO2 added copper alloy was successfully produced. All samples were produced at least %90 relative density. The XRD analyses also validate the phase presence of reinforcement phase. Also the graphite was added to samples which provides self-lubrication. The graphite addition improves friction behaviour. The hardness of the composites increased as the amount of ZrO2 increased with the addition of graphite. The wear resistance of ZrO2-added copper samples was improved between 1.32 and 4.84 times better than that of copper without reinforcement.

Project Number

DPU-BAP 2022-32

Thanks

The Kutahya Dumlupınar University BAP (Scientific Research Project-Career Start Project) number 2022-32 provided funding for this work. For SEM, EDS, and mapping analysis, we are pleased to use the DPU-ILTEM (Kutahya Dumlupınar University-Advanced Technologies Research Center).

References

  • [1] F.E. Kennedy, A.C. Balbahadur, and D.S. Lashmore, “The friction and wear of Cu-based silicon carbide particulate metaal matrix composites for brake applications,” Wear, 203-204: p. 715-721, 1997.
  • [2] K. Dash, B.C. Ray, and D. Chaira, “Synthesis and characterization of copper–alumina metal matrix composite by conventional and spark plasma sintering,” Journal of Alloys and Compounds, vol. 516, p. 78-84, 2012.
  • [3] X. Guo, et al., “Thermal expansion behavior of MgO/Cu composite with lower MgO volume fraction,” Materials Research Bulletin, vol. 47(11): p. 3211-3215, 2012.
  • [4] C. P. Samal, J.S. Parihar and D. Chaira, “The effect of milling and sintering techniques on mechanical properties of Cu–graphite metal matrix composite prepared by powder metallurgy route,” Journal of Alloys and Compounds, vol. 569, p. 95-101, 2013.
  • [5] Garcı́a-Márquez, J.M., et al., “Viability study and mechanical characterisation of copper–graphite electrical contacts produced by adhesive joining,” Journal of Materials Processing Technology, p. 290-293, 2003.
  • [6] S. H. Hong, and B.K. Kim, “Fabrication of W–20 wt % Cu composite nanopowder and sintered alloy with high thermal conductivity,” Materials Letters, 57(18), p. 2761-2767, 2003.
  • [7] H. M. Mallikarjuna, et al., “Nanoindentation and wear behaviour of copper based hybrid composites reinforced with SiC and MWCNTs synthesized by spark plasma sintering,” Vacuum, vol. 145, p. 320-333, 2017.
  • [8] A. Fathy, et al., “Compressive and wear resistance of nanometric alumina reinforced copper matrix composites,” Materials & Design, 36, p. 100-107, 2012
  • [9] M. Khaloobagheri, B. Janipour, and N. Askari, “Electrical and Mechanical Properties of Cu Matrix Nanocomposites Reinforced with Yttria-Stabilized Zirconia Particles Fabricated by Powder Metallurgy,” Advanced Materials Research, 829, p. 610-615, 2013.
  • [10] J. Mirazimi, P. Abachi, and K. Purazrang, “Spark Plasma Sintering of Ultrafine YSZ Reinforced Cu Matrix Functionally Graded Composite,” Acta Metallurgica Sinica (English Letters), 29(12): p. 1169-1176, 2016.
  • [11] Y. Qin, et al., “Effects of solid–liquid doping and spark plasma sintering on the microstructure and mechanical properties of Y2O3-doped copper matrix composites,” Vacuum, 192, 2021.
  • [12] H. Imai, et al., “Characteristics and machinability of lead-free P/M Cu60–Zn40 brass alloys dispersed with graphite,” Powder Technology, 198(3): p. 417-421, 2010.
  • [13] H. Imai, et al., Development of Lead-Free Machinable Brass with Bismuth and Graphite Particles by Powder Metallurgy Process. Materials Transactions, 51(5): p. 855-859, 2010.
  • [14] H. Aydin H. and P. C. Tokat-Birgin, “Properties of Al/Al2O3-TiO2 composites prepared by powder metallurgy processing,”. Metallic Materials/Kovové Materiály, 59 (2), 2021.
  • [15] M. Elmahdy, G. Abouelmagd, and A. A. E. Mazen, “Microstructure and properties of Cu-ZrO2 nanocomposites synthesized by in situ processing,” Materials Research, 21, 2017.
Year 2024, Issue: 057, 51 - 67, 30.06.2024
https://doi.org/10.59313/jsr-a.1446422

Abstract

Project Number

DPU-BAP 2022-32

References

  • [1] F.E. Kennedy, A.C. Balbahadur, and D.S. Lashmore, “The friction and wear of Cu-based silicon carbide particulate metaal matrix composites for brake applications,” Wear, 203-204: p. 715-721, 1997.
  • [2] K. Dash, B.C. Ray, and D. Chaira, “Synthesis and characterization of copper–alumina metal matrix composite by conventional and spark plasma sintering,” Journal of Alloys and Compounds, vol. 516, p. 78-84, 2012.
  • [3] X. Guo, et al., “Thermal expansion behavior of MgO/Cu composite with lower MgO volume fraction,” Materials Research Bulletin, vol. 47(11): p. 3211-3215, 2012.
  • [4] C. P. Samal, J.S. Parihar and D. Chaira, “The effect of milling and sintering techniques on mechanical properties of Cu–graphite metal matrix composite prepared by powder metallurgy route,” Journal of Alloys and Compounds, vol. 569, p. 95-101, 2013.
  • [5] Garcı́a-Márquez, J.M., et al., “Viability study and mechanical characterisation of copper–graphite electrical contacts produced by adhesive joining,” Journal of Materials Processing Technology, p. 290-293, 2003.
  • [6] S. H. Hong, and B.K. Kim, “Fabrication of W–20 wt % Cu composite nanopowder and sintered alloy with high thermal conductivity,” Materials Letters, 57(18), p. 2761-2767, 2003.
  • [7] H. M. Mallikarjuna, et al., “Nanoindentation and wear behaviour of copper based hybrid composites reinforced with SiC and MWCNTs synthesized by spark plasma sintering,” Vacuum, vol. 145, p. 320-333, 2017.
  • [8] A. Fathy, et al., “Compressive and wear resistance of nanometric alumina reinforced copper matrix composites,” Materials & Design, 36, p. 100-107, 2012
  • [9] M. Khaloobagheri, B. Janipour, and N. Askari, “Electrical and Mechanical Properties of Cu Matrix Nanocomposites Reinforced with Yttria-Stabilized Zirconia Particles Fabricated by Powder Metallurgy,” Advanced Materials Research, 829, p. 610-615, 2013.
  • [10] J. Mirazimi, P. Abachi, and K. Purazrang, “Spark Plasma Sintering of Ultrafine YSZ Reinforced Cu Matrix Functionally Graded Composite,” Acta Metallurgica Sinica (English Letters), 29(12): p. 1169-1176, 2016.
  • [11] Y. Qin, et al., “Effects of solid–liquid doping and spark plasma sintering on the microstructure and mechanical properties of Y2O3-doped copper matrix composites,” Vacuum, 192, 2021.
  • [12] H. Imai, et al., “Characteristics and machinability of lead-free P/M Cu60–Zn40 brass alloys dispersed with graphite,” Powder Technology, 198(3): p. 417-421, 2010.
  • [13] H. Imai, et al., Development of Lead-Free Machinable Brass with Bismuth and Graphite Particles by Powder Metallurgy Process. Materials Transactions, 51(5): p. 855-859, 2010.
  • [14] H. Aydin H. and P. C. Tokat-Birgin, “Properties of Al/Al2O3-TiO2 composites prepared by powder metallurgy processing,”. Metallic Materials/Kovové Materiály, 59 (2), 2021.
  • [15] M. Elmahdy, G. Abouelmagd, and A. A. E. Mazen, “Microstructure and properties of Cu-ZrO2 nanocomposites synthesized by in situ processing,” Materials Research, 21, 2017.
There are 15 citations in total.

Details

Primary Language English
Subjects Composite and Hybrid Materials, Material Characterization, Powder Metallurgy
Journal Section Research Articles
Authors

Esad Kaya 0000-0002-7332-6154

Pelin Çağım Tokat Birgin 0000-0001-9806-3381

Project Number DPU-BAP 2022-32
Publication Date June 30, 2024
Submission Date March 4, 2024
Acceptance Date April 15, 2024
Published in Issue Year 2024 Issue: 057

Cite

IEEE E. Kaya and P. Ç. Tokat Birgin, “Tribological and mechanical performance evaluation of hybrid reinforced copper composites”, JSR-A, no. 057, pp. 51–67, June 2024, doi: 10.59313/jsr-a.1446422.