MDFlamın delinmesinde Taguchi yöntemi kullanılarak delaminasyon faktörünün incelenmesi

Year 2022, , 29 - 39, 30.06.2022

Emine Nur Aktaş Sait Dündar Sofuoğlu

https://doi.org/10.33725/mamad.1126117

Abstract

Delik delme operasyonları, ağaç işleri ve mobilya birleştirme şekillerinde yaygın olarak kullanılan önemli bir işlemdir. Delik delme işlemi sonrasında delik giriş ve çıkışlarının mümkün olduğunca kusursuz olması gerekmektedir. Bu çalışmada, sentetik reçinelerle kaplanmış lif levha (MDFlam)’nın delinmesinde bilgisayarlı sayısal kontrol (CNC) delme parametrelerinin en iyi delik kalitesi için optimizasyonu Taguchi tasarım yöntemi kullanılarak gerçekleştirilmiştir. Bu amaç doğrultusunda ağaç işleri ve mobilya sektöründe sıklıkla kullanılan MDFlam deney materyali olarak seçilmiştir. TS ISO 3129 standardına uygun olarak hazırlanan örneklerde, iki farklı HSS malzemeden üretilmiş 8 mm çapında delik delme uçları ile CNC makinesi kullanılarak delik delme işlemi gerçekleştirilmiştir. Elde edilen deliklerin delik girişi ve çıkışı delaminasyon faktörü göz önüne alınarak değerlendirilmiştir. MDFLam deney numunesinin delik girişleri üzerinde yapılan ölçümlerde deleminasyonda deney parametreleri açısından fark oluşturmamıştır. Delik girişleri için Taguchi optimizasyonu yapılmasına gerek görülmemiştir. MDFLam numunenin delik çıkışı delaminasyon değerleri incelendiğinde 1 numaralı kesici ile 14000 devir/dakika ve 1750 mm/dakika ilerleme hızında (A2B3C1) en ideal sonucun alınabileceği belirlenmiştir.

Keywords

Ağaç malzeme, MDF, CNC, Delik delme, Delaminasyon, Taguchi

Thanks

Bu makale, Emine Nur AKTAŞ isimli yazarın “MDFLam ve masif ağaç malzemelerin delinmesinde optimumu delme parametrelerinin belirlenmesi” başlıklı yüksek lisans tezi baz alınarak hazırlanmıştır.

Investigation of delamination factor using Taguchi design method in drilling MDFlam

Abstract

Drilling operations are an important process commonly used in woodworks and furniture joints. Hole entry and exit should be smooth as far as possible after hole drilling. In this study, the optimization of computer numerical control (CNC) drilling parameters for the best hole quality in fiberboard (MDFlam) coated with synthetic resins was carried out using the Taguchi design method. For this purpose, MDFlam, which is frequently used in woodworking and furniture industry, was chosen as the test material. Drilling was carried out in the samples prepared in accordance with the TS ISO 3129 standard, using a CNC machine with 8 mm diameter drilling bits made of two different HSS materials. The drilled hole quality was evaluated by considering the delamination factor of the hole entry and exit. In the measurements hole entry in MDFLam, there was no difference in delamination in terms of drilling parameters. Taguchi optimization is not required for hole entries. According to the hole output delamination values, the ideal result can be obtained with cutter number 1 at a feed rate of 14000 rpm and 1750 mm/min (A2B3C1).

Keywords

CNC, Delamination, Drilling, MDF, Taguchi, Wood material

References

• Aktaş, E.N., (2021), MDFLam ve masif ağaç malzemelerin delinmesinde optimum delme parametrelerinin belirlenmesi. Kütahya Dumlupınar Üniversitesi Lisansüstü Eğitim Enstitüsü İleri Teknolojiler Anabilim Dalı. Yüksek lisans tezi.
• Ay, M., Turhan, A., (2010), Tornalama işleminde kesme parametrelerinin ve iş parçası uzunluğunun yüzey pürüzlülüğüne etkilerinin incelenmesi. Makine Teknolojileri Elektronik Dergisi, 7(3), 55–67.
• Barbu, S.M., Badescu, L.A.M., Javorek, L., (2010), Studies concerning the chip formation at the longitudinal drilling of the beech wood with help high speed camera. Annals of Warsaw University of Life Sciences-SGGW, Forestry and Wood Technology, 72, 9–12.
• Bilge, T., Motorcu, A.R., ve Ivanov, A., (2017), Evaluation of the delamination factor for drilling of compact laminate composite material with tungsten carbide tools. Pamukkale University Journal of Engineering Sciences, 23(4), 427–436. DOI:10.5505/pajes.2016.97992.
• Davim, J. P., Gaitonde, V. N., Karnik, S. R. (2008), An investigative study of delamination in drilling of medium density fibreboard (MDF) using response surface models. International Journal of Advanced Manufacturing Technology, 37(1–2), 49–57. DOI:10.1007/s00170-007-0937-8.
• Gaitonde, V.N., Karnik, S.R., Davim, J.P. (2008a), Prediction and minimization of delamination in drilling of Medium-Density Fiberboard (MDF) using response surface methodology and Taguchi design. Materials and Manufacturing Processes, 23(4), 377–384. DOI:10.1080/10426910801938379.
• Gaitonde, V.N., Karnik, S.R., Davim, J.P. (2008b), Taguchi multiple-performance characteristics optimization in drilling of medium density fibreboard (MDF) to minimize delamination using utility concept. Journal of Materials Processing Technology, 196(1–3), 73–78. DOI: 10.1016/j.jmatprotec.2007.05.003.
• Kacal, A., Sofuoglu, S.D., (2013), Experimentally and statistically evaluating of drilling of massive wooden table which is made of Scotch Pine (Pinus sylvestris L.). 21st International Wood Machining Seminar, Tsukuba International Congress Center, 4-7 August 2013, S:421–428.
• Kumar, A. M., ve Jayakumar, K. (2018), Drilling studies on particle board composite using HSS twist drill and spade drill. Materials Today: Proceedings, 5(8), 16346–16351. DOI: 10.1016/j.matpr.2018.05.129.
• Lihra, T., Ganev, S., (1999), Machining properties of Eastern species and composite panels. Vancouver, Canada Forintek Canada Corp.
• Meral, G., Sarıkaya, M., Dilipak, H., (2011), Delik delme uygulamalarında delik kalitesinin Taguchi yöntemi ile optimizasyonu, Mühendis ve Makina, 52(619), 42–49.
• Palanikumar, K., Prakash, S., Manoharan, N., (2009), Experimental investigation and analysis on delamination in drilling of wood composite medium density fiber boards. Materials and Manufacturing Processes, 24(12), 1341–1348. DOI:10.1080/10426910902997100.
• Podziewski, P., Górski, J. (2010), Feed rate influence on feed force and cutting torque while drilling in MDF (Middle Density Fibreboard). Annals of Warsaw University of Life Sciences-SGGW, Forestry and Wood Technology, 72, 160–163.
• Prakash, S., Mercy, J.L., Salugu, M.K., Vineeth, K.S.M., (2015), Optimization of Drilling Characteristics using Grey Relational Analysis (GRA) in Medium Density Fiber Board (MDF). Materials Today: Proceedings, 2 (4–5), 1541–1551. DOI: 10.1016/j.matpr.2015.07.080.
• Prakash, S., Palanikumar, K., Manoharan, N., (2009), Optimization of delamination factor in drilling medium-density fiberboards (MDF) using desirability-based approach. International Journal of Advanced Manufacturing Technology, 45(3–4), 370–381. DOI: 10.1007/s00170-009-1974-2.
• Rogoziński, T., Wilkowski, J., Górski, J., Czarniak, P., Podziewski, P., Szymanowski, K., (2015), Dust creation in CNC drilling of wood composites. BioResources, 10(2), 3657–3665. DOI:10.15376/biores.10.2.3657-3665.
• Sharapov, E., Wang, X., Smirnova, E., Wacker, J.P., (2019), Wear Behavior of Drill Bits in Wood Drilling Resistance Measurements. Wood and Fiber Science, 50(2), 154–166. DOI: 10.22382/wfs-2018-017.
• Sofuoǧlu, S. D. (2008), Bazı Yerli Ağaç Türü Odunlarının İşlenme Özelliklerinin Yüzey Kalitesi Üzerine Etkileri. İstanbul Üniversitesi, Fen Bilimleri Enstitüsü, Orman Endüstrisi Makinaları ve İşletme Anabilim Dalı, Doktora tezi.
• Sofuoglu, S.D., Kacal, A. (2013), Investigating of machining performance in terms of tool wear and hole accuracy in drilling of particleboard surfaced with synthetic resin sheet. 21st International Wood Machining Seminar, Tsukuba International Congress Center, 4-7 August 2013, S:233-240.
• Sofuoǧlu, S. D., Kurtoǧlu, A., (2014), Some machining properties of 4 wood species grown in Turkey. Turkish Journal of Agriculture and Forestry, 38(3), 420–427. DOI: 10.3906/tar-1304-124
• Sofuoğlu, S.D., Perçin, O., Yesil, H., Kuşcuoğlu, M.Ö. (2015), Evaluation of hole drilling operations od drill holes some tree species in Turkey. 22nd International Wood Machining Seminar, Quebec city, Canada, 14-17 June 2015, Volume 1, S:118-125.
• Szwajka, K., Trzepiecinski, T., (2018), On the machinability of medium density fiberboard by drilling. BioResources, 13(4), 8263–8278. DOI: 10.15376/biores.13.4.8263-8278.
• Szymanski, W., Pinkowski, G., Krauss, A., (2010), Impact of feed speed on the processing quality of seats on a multi-spindle drilling machine. Ann. WULS-SGGW, For. and Wood Technol, 71, 359–364.
• TS ISO 3129, (2021), Odun - Küçük kusursuz odun numunelerinin mekanik ve fiziksel muayenesi için genel gerekler ve numune alma yöntemleri, Türk Standartları Enstitüsü, Ankara.
• Valarmathi, T.N., Palanikumar, K., (2013). Studies on delamination in drilling of particleboard (PB) wood composite panels. Proceedings of the Indian National Science Academy, 79(3), 339–345.
• Valarmathi, T.N., Palanikumar, K., Latha, B., (2013), Measurement and analysis of thrust force in drilling of particle board (PB) composite panels. Measurement, 46(3), 1220–1230. DOI: 10.1016/j.measurement.2012.11.024.
• Valarmathi, T.N., Palanikumar, K., Sekar, S., (2012), Modeling of thrust force in drilling of plain medium density fiberboard (MDF) composite panels using RSM. Procedia Engineering, 38, 1828–1835. DOI: 10.1016/j.proeng.2012.06.226.
• Wilkowski, J., Dubis, M., Czarniak, P., (2010), Influence of cutting speed on tool life during of laminated particleboard drilling. Annals of Warsaw University of Life Sciences-SGGW, Forestry and Wood Technology, 72, 463–467.
• Wilkowski, J., Grześkiewicz, M., Czarniak, P., Litwa, M., (2010), Influence of wood thermal modification on cutting resistance during drilling. Annals of Warsaw University of Life Sciences-SGGW, Forestry and Wood Technology, 72, 480–484.
• Woodson, G.E., McMillin, C.W., (1972), Boring deep holes in southern pine, Forest Products Journal, 22, 49-53.