Yongalevha üretiminde zeytin çekirdeği ve atık melamin emdirilmiş kağıt kullanımının levha özellikleri üzerine etkilerinin belirlenmesi
Year 2024,
Volume: 7 Issue: 2, 266 - 280, 30.12.2024
İbrahim Halil Başboğa
,
Sefer Budak
,
Emre Karatağ
,
Doğan Memiş
Abstract
Dünya nüfusunun artmasıyla birlikte ahşap ve ahşap bazlı ürünlere olan ilgi ve ihtiyaç gün geçtikçe artmaktadır. Artan ihtiyaçlar doğrultusunda en çok talep gören ürünlerin başında orta yoğunluklu lif levha (MDF), yonga levha ve yönlendirilmiş yonga levha (OSB) en çok aranan malzemeler arasındadır. Artan bu talepler orman kaynaklarının daha akılcı ve sürdürülebilir kullanımını gerekli kılmaktadır. Bu çalışmada, yonga levha üretiminde çekirdek katman parçacıklarının zeytin çekirdeği artıkları ile değiştirilmesinin levhaların fiziksel özellikleri üzerine etkilerinin incelenmesi amaçlanmıştır. Bunun yanı sıra yine bir ahşap bazlı levha sektörü üretim atığı olan atık melamin emdirilmiş kağıtları (MEK) çalışma kapsamında tutkal olarak değerlendirilerek zeytin çekirdeği ile birlikte yonga levha üretiminde kullanılmasının etkileri araştırılmıştır. Çekirdek tabakasına beş ayrı oranda zeytin çekirdekleri katılmış, yapıştırıcı olarak sadece atık MEK sabit %25 oranında kullanılmıştır. Yonga levhaların fiziksel ve mekanik özellikleri ilgili TS EN standartlarına göre analiz edilmiştir. Çalışmanın çıktısı olarak zeytin çekirdeği atıklarının kullanımı ile levhaların fiziksel özelikleri iyileşirken mekanik özelliklerinde azalmalar söz konusu olmuştur. Sonuç olarak sadece zeytin çekirdeği atıkları orta tabaka yongası olarak kullanılması yerine orta tabaka yongaları ile belirli oranlarda karıştırılarak kullanılmasının daha uygun olacağı kanaatine varılmıştır.
References
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- Elbir, M., Moubarik, A., Rakib, E. M., Grimi, N., Amhoud, A., Miguel, G., Hanine, H., Artaud, J., Vonloot, P., & Mbarki, M, (2012). Valorization of Moroccan olive stones by using it in particleboard panels, Maderas: Ciencia y Tecnología, 14(3), 361-371, DOI: 10.4067/S0718-221X2012005000008
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- Kaya, N., Atagur, M., Akyuz, O., Seki, Y., Sarikanat, M., Sutcu, M., Seydibeyoglu, M.O., & Sever, K, (2018). Fabrication and characterization of olive pomace filled PP composites, Composites Part B: Engineering, 150, 277 283. DOI: 10.1016/j.compositesb.2017.08.017
- Kutluata, N. Ö., Olgun, Ç., & Gür, M, (2023). A Laboratory trial on the usability of waste ımpregnated papers in standard quality high density fiberboard (HDF) production, Bartın Orman Fakültesi Dergisi, 25(3), 369–377, DOI: 10.24011/barofd.1250747
- Le Fur, X., Galhac, M., Zanetti, M., & Pizzi, A, (2004). Recycling melamine-impregnated paper waste as board adhesives, Holz als Roh - und Werkstoff, 62(6), 419–423. DOI: 10.1007/s00107-004-0519-5
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- Monteiro, S., Lopes, F., Ferreira, A., & Nascimento, D, (2009). Natural-fiber polymer-matrix composites: cheaper, tougher, and environmentally friendly, Journal Material Science, 61: 17-22, DOI: 10.1007/s11837-009-0004-z
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- Nemli, G., Yildiz, S., & Gezer, E.D. (2005). Effects of melamine raw paper weight, varnish type and the structure of continuous pressed laminate (CPL) on the physical, mechanical properties and decay resistance of particleboard, International Biodeterioration and Biodegradation, 56(3), 166–172. DOI: 10.1016/j.ibiod.2005.07.002
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Effects of utilizing olive pits and waste melamine-impregnated paper in particleboard manufacturing on board properties
Year 2024,
Volume: 7 Issue: 2, 266 - 280, 30.12.2024
İbrahim Halil Başboğa
,
Sefer Budak
,
Emre Karatağ
,
Doğan Memiş
Abstract
The demand for wood and wood-based products continues to rise steadily with the growth of the global population. Medium-density fiberboard (MDF), particleboard, and oriented strand board (OSB) are among the most sought-after materials. This increasing demand necessitates the more rational and sustainable utilization of forest resources. This study aimed to investigate the effects of replacing core layer particles with olive pit residues in particleboard production on the boards’ physical properties. Additionally, waste melamine-impregnated paper (MIP), a by-product of the wood-based panel industry, was evaluated as an adhesive to determine its impact when combined with olive pits in particleboard production. Olive pits were incorporated into the core layer in five different proportions, and MIP was used exclusively as an adhesive at a fixed ratio of 25%. The particleboards' physical and mechanical properties were analyzed per the relevant TS EN standards. The results indicated that while the incorporation of olive pit residues improved the physical properties of the boards, a decline in their mechanical properties was observed. Consequently, it was concluded that blending olive pit residues with conventional core layer particles would be a more suitable approach rather than using them as a sole replacement.
Thanks
The authors would like to thank Kastamonu Integrated Adana MDF and Balıkesir Particleboard Facility for providing waste melamine-impregnated paper (MIP) and particles, respectively.
References
- Alpár, T., & Winkler, A, (2006). Recycling of impregnated décor paper in particleboard. Acta Silv. Lign. Hung, 2(January 2006), 113–116.
- Aras, U., Kalaycıoğlu, H., Yel, H., & Kuştaş, S, (2022). Utilization of olive mill solid waste in the manufacturing of cement-bonded particleboard, Journal of Building Engineering, 49, 104055, DOI: 10.1016/j.jobe.2022.104055
- Ayrılmış, N., & Büyüksarı, U, (2010) Utilization of olive mill sludge in manufacture of lignocellulosic/polypropylene composite, Journal Material Science, 45 (5), 1336-1342. DOI: 10.1007/s10853-009-4087-2
- Ayrılmış, N, (2012). Enhancement of dimensional stability and mechanical properties of light MDF by adding melamine resin impregnated paper waste, International Journal of Adhesion and Adhesives, Elsevier, 33, 45–49. DOI: 10.1016/j.ijadhadh.2011.11.001
- Baharoğlu, M., Nemli, G., Sarı, B., Birtürk, T., & Bardak, S, (2013). Effects of anatomical and chemical properties of wood on the quality of particleboard, Composites Part B: Engineering, 52, 282-285. DOI: 10.1016/j.compositesb.2013.04.009
- Baharoǧlu, M., Nemli, G., Sarı, B., Ayrılmış, N., Bardak, S., & Zekoviç, E, (2014). Effect of paraffin application technique on the physical and mechanical properties of particleboard, Science and Engineering of Composite Materials, 21(2), 191–195. DOI: 10.1515/secm-2013-0074
- Banat, R., & Fares, M.M, (2015) Olive oil waste filled high density polyethylene bio-composite: mechanical, morphological and water absorption properties, Journal of Composite Materials, 5 (5), 133-141. DOI: 10.5923/j.cmaterials.20150505.05
- Başboğa, İ.H, (2018). Utilization of melamine ımpregnated paper waste (MIP) in particleboard manufacturing, PhD Thesis, Kahramanmaraş Sütçü İmam University.
- Başboğa, İ. H., Atar, İ., Karakuş, K., Yüce, Ö., & Mengeloğlu, F, (2018). Effectiveness of melamine ımpregnated paper (MIP) waste as an adhesive in particleboard manufacturing, Kastamonu University Journal of Forestry Faculty, 18(3), 292–303. DOI: 10.17475/kastorman.498896
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- Bozkurt, F., Avcı, B., & Mengeloğlu, F, (2021). Utilization of melamine impregnated paper waste as a filler in thermoplastic composites, BioResources, 16(2):3159–3170. DOI: 10.15376/biores.16.2.3159-3170
- Bozkurt, Y., & Göker, Y, (1985). Textbook of Particleboard Industry, Istanbul University Press, İstanbul, Türkiye.
Cameron, F. A., & Pizzi, A, (1986). Tannin-induced formaldehyde release depression in urea-formaldehyde particleboard, ACS Symposium Series, 316(15), 198-201. DOI: 10.1021/bk-1986-0316.ch015
- CEN (1999a). TS EN 323 Wood- Based panels- Determination of density, Ankara, Türkiye.
- CEN (1999b). TS EN 317 Particleboards and fibreboards- Determination of swelling in thickness after immersion in water, Ankara, Türkiye.
- CEN (1999c). TS EN 310 Wood- Based panels- Determination of modulus of elasticity in bending and of bending strength, Ankara, Türkiye.
- CEN (1999d). TS EN 319 Particleboards and fibreboards- Determination of tensile strength perpendicular to the plane of the board, Ankara, Türkiye.
- Cosereanu, C.N., Brenci, L.M.N., Zeleniuc, O.I., & Fotin, A.N, (2015). Effect of particle size and geometry on the performance of single-layer and three-layer particleboard made from sunflower seed husks, BioResources, 10(1), 1127-1136.
- Çavdar Dönmez, A., Yel, H., Kalaycıoǧlu, H., & Hızıroğlu, S, (2013). Effect of waste melamine impregnated paper on properties of oriented strand board, Materials and Design, 51(October 2019), 751–755. DOI: 10.1016/j.matdes.2013.04.052
- Elbir, M., Moubarik, A., Rakib, E. M., Grimi, N., Amhoud, A., Miguel, G., Hanine, H., Artaud, J., Vonloot, P., & Mbarki, M, (2012). Valorization of Moroccan olive stones by using it in particleboard panels, Maderas: Ciencia y Tecnología, 14(3), 361-371, DOI: 10.4067/S0718-221X2012005000008
- Farag, E., Alshebani, M., Elhrari, W., Klash, A., & Shebani, A, (2020). Production of particleboard using olive stone waste for interior design, Journal of Building Engineering, 29, 101119, DOI: 10.1016/j.jobe.2019.10
- Hashim, R., Saari, N., Sulaiman, O., Sugimoto, T., Hiziroglu, S., Sato, M., & Tanaka, R, (2010). Effect of particle geometry on the properties of binderless particleboard manufactured from oil palm trunk, Materials & Design, 31(9), 4251-4257, DOI: 10.1016/j.matdes.2010.04.012
- International Olive Council (IOC), (2021) World olive oil and table olive figures, https://www.internationaloliveoil.org
- Jurado-Contreras, S., Navas-Martos, F.J., Rodríguez-Liébana, J.A., Moya, A.J., & La Rubia, M.D, (2022). Manufacture and characterization of recycled polypropylene and olive pits biocomposites, Polymers, 14, 4206, DOI: 10.3390/polym14194206
- Kaya, N., Atagur, M., Akyuz, O., Seki, Y., Sarikanat, M., Sutcu, M., Seydibeyoglu, M.O., & Sever, K, (2018). Fabrication and characterization of olive pomace filled PP composites, Composites Part B: Engineering, 150, 277 283. DOI: 10.1016/j.compositesb.2017.08.017
- Kutluata, N. Ö., Olgun, Ç., & Gür, M, (2023). A Laboratory trial on the usability of waste ımpregnated papers in standard quality high density fiberboard (HDF) production, Bartın Orman Fakültesi Dergisi, 25(3), 369–377, DOI: 10.24011/barofd.1250747
- Le Fur, X., Galhac, M., Zanetti, M., & Pizzi, A, (2004). Recycling melamine-impregnated paper waste as board adhesives, Holz als Roh - und Werkstoff, 62(6), 419–423. DOI: 10.1007/s00107-004-0519-5
- MDF and Particleboard Industrialists Association (ORSİAD), (2019). Board sector analysis. https://orsiad.com.tr/levha-sektor-analizi.html Access Date: 03.12.2024
- Monteiro, S., Lopes, F., Ferreira, A., & Nascimento, D, (2009). Natural-fiber polymer-matrix composites: cheaper, tougher, and environmentally friendly, Journal Material Science, 61: 17-22, DOI: 10.1007/s11837-009-0004-z
- Nasser, R.A, (2012). Physical and mechanical properties of three-layer particleboard manufactured from the tree pruning of seven wood species, World Applied Sciences Journal, 19 (5), 741-753, DOI: 10.5829/idosi.wasj.2012.19.05.2764
- Nemli, G., Yildiz, S., & Gezer, E.D. (2005). Effects of melamine raw paper weight, varnish type and the structure of continuous pressed laminate (CPL) on the physical, mechanical properties and decay resistance of particleboard, International Biodeterioration and Biodegradation, 56(3), 166–172. DOI: 10.1016/j.ibiod.2005.07.002
- Nemli, G., Aras, U., Kalaycıoğlu, H., & Kuştaş, S, (2023). Potential use of olive stone residues in particleboard production, Drvna Industrija, 74(2), 195-203, DOI: 10.5552/drvind.2023.0047
- Sani, R.F., & Enayati, A.A, (2020). Reduced use of urea-formaldehyde resin and press time due to the use of melamine resin-impregnated paper waste in MDF, Journal of the Indian Academy of Wood Science, Springer India, 17(1), 100–105, DOI: 10.1007/s13196-020-00261-1
- Sharma, A., Jakhete, A., Sharma, A., Joshi, J. B., & Pareek, V, (2019). Lowering greenhouse gas (GHG) emissions: Techno-economic analysis of biomass conversion to biofuels and value-added chemicals, Greenhouse Gases: Science and Technology, 9(3), 454-473. DOI: 10.1002/ghg.1867
- Silva, A.P.L.D., D. Varanda, L., Luis Christoforo, A., & A. Rocco Lahr, F, (2012). Addition of impregnated paper residue to produce MDP wood panel: example of solid waste recycling, International Journal of Materials Engineering, 2(6), 75–79. DOI: 10.5923/j.ijme.20120206.01
- Taşdemir, M., & Kaştan, A, (2021). Zeytin çekirdeği tozu ilave edilmiş polipropilen kompozitinin aşınma ve fiziksel özellikleri, BEÜ Fen Bilimleri Dergisi, 10 (2), 568-576.
- Valvez, S., Maceiras, A., Santos, P., & Reis, P.N.B, (2021). Olive stones as filler for polymer-based composites: a review. Materials, 14:845. DOI: 10.3390/ma1404084
- Zhang, Y., Lin, X., Hu, C., & Yun, H, (2023). Activated carbon from melamine-ımpregnated paper, BioResources, 18(1), 1128–1140, DOI: 10.15376/biores.18.1.1128-1140
- Zhuo, Z., Li, Y., Liu, P., Sun, T., & Lei, T, (2024). Study on nitrogen migration during co-pyrolysis of melamine-ımpregnated paper waste and camellia oleifera shell, Sustainability (Switzerland), 16(3). DOI: 10.3390/su16031197