Research Article

Design and Manufacturing of Pneumatic Driven Extension Spring Fatigue Machine

Volume: 3 Number: 3 December 30, 2022
TR EN

Design and Manufacturing of Pneumatic Driven Extension Spring Fatigue Machine

Abstract

In this study, a tension extension spring fatigue machine was designed and manufactured. The force applied by jaws were driven by pneumatic piston. The air pressure is 6 bar that acquired from local pneumatic network. The maximum force was designed to meet at least 12 kN. Thereby, multiple quantity of extension springs can be tested simultaneously. The applied force can be adjusted pneumatic air pressure adjuster. The fatigue cycles were controlled by an electronic circuit. The machine is also designed to complement desired number of fatigue cycles. For this reason, a counter was also added to controller. Manufacturing of the machine elements and its tolerances were also described in detail.

Keywords

References

  1. 1. Y.S. Kong, S. Abdullah, D. Schramm, M.Z. Omar, S.M. Haris, and T. Bruckmann, Mission Profiling of Road Data Measurement for Coil Spring Fatigue Life, Measurement: Journal of the International Measurement Confederation, Elsevier Ltd, 107, 99–110, 2017.
  2. 2. P. Zhang, D. Wang, Y. Guo, P. Cheng, C. Shao, N. Lang, X. Liu, and J. Huang, Fatigue Failure Analysis and Finite Element Assessment of the Twins Torsion Spring, Engineering Failure Analysis, Elsevier Ltd, 122(July 2020), 105187, 2021.
  3. 3. Y.T. Tsai, P.C. Lin, Y.W. Chen, S.H. Wang, and J.R. Yang, Fatigue Behavior and Microstructural Characteristics of a Duplex Stainless Steel Weld Metal under Vibration-Assisted Welding, Materials Science and Engineering A, Elsevier B.V., 721(February), 319–327, 2018.
  4. 4. R. Manouchehrynia, S. Abdullah, and S.S.K. Singh, Fatigue-Based Reliability in Assessing the Failure of an Automobile Coil Spring under Random Vibration Loadings, Engineering Failure Analysis, Elsevier Ltd, 131(September 2021), 105808, 2022.
  5. 5. D.Q.Q. Wang, Q. Wang, Y.K. Zhu, P. Zhang, Z.J. Zhang, C.X. Ren, X.W. Li, and Z.F. Zhang, Evaluating the Fatigue Cracking Risk of Surface Strengthened 50CrMnMoVNb Spring Steel with Abnormal Life Time Distribution, Materials Science and Engineering A, 732(May), 192–204, 2018.
  6. 6. U. Karr, Y. Sandaiji, R. Tanegashima, S. Murakami, B. Schönbauer, M. Fitzka, and H. Mayer, Inclusion Initiated Fracture in Spring Steel under Axial and Torsion Very High Cycle Fatigue Loading at Different Load Ratios, International Journal of Fatigue, Elsevier, 134(January), 105525, 2020.
  7. 7. F. ÖZEN, U. DAM, M.K. ÇOBANOĞLU, E. İLHAN, and S. ASLANLAR, Design and Manufacturing of a Pneumatic Driven Compression Spring Fatigue Machine, European Mechanical Science, 5(4), 189–193, 2021.
  8. 8. F. Özen, A. Ilhan, H.T. Sezan, E. Ilhan, and S. Aslanlar, Effect of the Galvanization Process on the Fatigue Life of High Strength Steel Compression Springs, Materialpruefung/Materials Testing, 63(3), 226–230, 2021.

Details

Primary Language

English

Subjects

Mechanical Engineering, Material Production Technologies, Manufacturing and Industrial Engineering

Journal Section

Research Article

Publication Date

December 30, 2022

Submission Date

November 1, 2022

Acceptance Date

December 16, 2022

Published in Issue

Year 2022 Volume: 3 Number: 3

APA
Özen, F., Çobanoğlu, M. K., İlhan, A., Sezan, H. T., & Aslanlar, S. (2022). Design and Manufacturing of Pneumatic Driven Extension Spring Fatigue Machine. Manufacturing Technologies and Applications, 3(3), 44-54. https://doi.org/10.52795/mateca.1197167
AMA
1.Özen F, Çobanoğlu MK, İlhan A, Sezan HT, Aslanlar S. Design and Manufacturing of Pneumatic Driven Extension Spring Fatigue Machine. MATECA. 2022;3(3):44-54. doi:10.52795/mateca.1197167
Chicago
Özen, Fatih, Muhammet Kaan Çobanoğlu, Ahmet İlhan, Hakkı Taner Sezan, and Salim Aslanlar. 2022. “Design and Manufacturing of Pneumatic Driven Extension Spring Fatigue Machine”. Manufacturing Technologies and Applications 3 (3): 44-54. https://doi.org/10.52795/mateca.1197167.
EndNote
Özen F, Çobanoğlu MK, İlhan A, Sezan HT, Aslanlar S (December 1, 2022) Design and Manufacturing of Pneumatic Driven Extension Spring Fatigue Machine. Manufacturing Technologies and Applications 3 3 44–54.
IEEE
[1]F. Özen, M. K. Çobanoğlu, A. İlhan, H. T. Sezan, and S. Aslanlar, “Design and Manufacturing of Pneumatic Driven Extension Spring Fatigue Machine”, MATECA, vol. 3, no. 3, pp. 44–54, Dec. 2022, doi: 10.52795/mateca.1197167.
ISNAD
Özen, Fatih - Çobanoğlu, Muhammet Kaan - İlhan, Ahmet - Sezan, Hakkı Taner - Aslanlar, Salim. “Design and Manufacturing of Pneumatic Driven Extension Spring Fatigue Machine”. Manufacturing Technologies and Applications 3/3 (December 1, 2022): 44-54. https://doi.org/10.52795/mateca.1197167.
JAMA
1.Özen F, Çobanoğlu MK, İlhan A, Sezan HT, Aslanlar S. Design and Manufacturing of Pneumatic Driven Extension Spring Fatigue Machine. MATECA. 2022;3:44–54.
MLA
Özen, Fatih, et al. “Design and Manufacturing of Pneumatic Driven Extension Spring Fatigue Machine”. Manufacturing Technologies and Applications, vol. 3, no. 3, Dec. 2022, pp. 44-54, doi:10.52795/mateca.1197167.
Vancouver
1.Fatih Özen, Muhammet Kaan Çobanoğlu, Ahmet İlhan, Hakkı Taner Sezan, Salim Aslanlar. Design and Manufacturing of Pneumatic Driven Extension Spring Fatigue Machine. MATECA. 2022 Dec. 1;3(3):44-5. doi:10.52795/mateca.1197167