Alüminyum 6061 Malzemenin MQL Yöntemi ile Frezelenmesinde Nano MoS2 Katkılı Kesme Sıvısı Kullanımının Kesme Kuvvetleri ve Yüzey Pürüzlülüğüne Etkilerinin İncelenmesi

Year 2019, Volume: 17 Issue: 1, 31 - 37, 30.12.2019

Derviş Cönger Uğur Emiroğlu Alper Uysal Erhan Altan

Abstract

Bu çalışmada, Alüminyum 6061 malzeme kuru ve MQL (minimum miktarda yağlama) şartları altında frezelenmiştir. MQL yönteminde hem katkısız hem de nano MoS2 (Molibden disülfür) katkılı bitkisel kesme sıvısı kullanılmış ve kesme kuvveti bileşenleri ve yüzey pürüzlülüğü incelenmiştir. Frezeleme işlemleri, CNC dik işleme merkezinde sabit kesme derinliği (1.5 mm), ilerleme (0.1 mm/dev) ve kesme hızı (250 m/dak) değerlerinde gerçekleştirilmiştir. MQL yönteminde, kesme sıvısı tek nozülden 26 ml/saat ve 52 ml/saat olmak üzere iki farklı debide kesme bölgesine gönderilmiştir. Yapılan deneysel çalışmalar sonucunda, MQL yönteminde yüksek debide kesme bölgesine gönderilen nano akışkanın kesme kuvvetlerini ve yüzey pürüzlülüğünü azalttığı belirlenmiştir.

Keywords

Minimum Miktarda Yağlama, Alüminyum 6061, Nano MoS2, Yüzey Pürüzlülüğü, Kesme Kuvvetleri

References

• 1. Suresh, R.K., Krishnaiah, G. ve Venkataramaiah, P., An Experimental Investigation with Minimum Quantity Lubrication and its Comparison with Various Vegetable Oil Based Cutting Fluids during Turning, Materials Today: Proceedings, 4 (2017), 8758-8768.
• 2. Sharma, A.K., Tiwari, A.K. ve Dixit, A.R., Effects of Minimum Quantity Lubrication (MQL) in Machining Processes using Conventional and Nano Fluid Based Cutting Fluids: A Comprehensive Review, Journal of Cleaner Production, 127 (2016), 1-18.
• 3. Liu, Z., An, Q., Xu, J., Chen, M. ve Han, S., Wear Performance of (nc-AlTiN)/(a-Si3N4) Coating and (nc-AlCrN)/(a-Si3N4) Coating in High Speed Machining of Titanium Alloys under Dry and Minimum Quantity Lubrication (MQL) Conditions, Wear, 305 (2013), 249-259.
• 4. Maruda, R.W., Krolczyk, G.M., Feldshtein, E., Nieslony, P., Tyliszczak, B. ve Pusavec, F., Tool Wear Characterizations in Finish Turning of AISI1045 Carbon Steel for MQCL Conditions, Wear, 372-373 (2017), 54-67.
• 5. Pereira, O., Martín-Alfonso, J.E., Rodríguez, A., Calleja, A., Fernandez-Valdivielso, A. ve Lopez de Lacallei, L.N., Sustainability Analysis of Lubricant Oils for Minimum Quantity Lubrication Based on Their Tribo-rheological Performance, Journal of Cleaner Production, 164 (2017), 1419-1429.
• 6. Benedicto, E., Carouc, D. ve Rubio, E.M., Technical, Economic and Environmental Review of the Lubrication/Cooling Systems used in Machining Processes, Advances in Material & Processing Technologies Conference, Procedia Engineering, 184 (2017), 99-116.
• 7. Ginting, Y.R., Boswell, B., Biswas, W. ve Islam, N., Advancing Environmentally Conscious Machining, 12th Global Conference on Sustainable Manufacturing, Procedia CIRP, 26 (2015), 391-396.
• 8. Tai, B.L., Stephenson, D.A., Furness, R.J. ve Shih, A.J., Minimum Quantity Lubrication (MQL) in Automotive Powertrain Machining, 6th CIRP International Conference on High Performance Cutting, HPC2014, Procedia CIRP, 14 (2014), 523-528.
• 9. Niketh, S. ve Samuel, G.L., Drilling Performance of Micro Textured Tools under Dry, Wet and MQL Condition, Journal of Manufacturing Processes, 32 (2018), 254-268.
• 10. Sivaiah, P. ve Chakradhar, D., Effect of Cryogenic Coolant on Turning Performance Characteristics during Machining of 17-4 PH Stainless Steel: A Comparison with MQL, Wet, Dry Machining, CIRP Journal of Manufacturing Science and Technology, 21 (2018), 86-96.
• 11. Rahim, E.A. ve Dorairaju, H., Evaluation of Mist Flow Characteristic and Performance in Minimum Quantity Lubrication (MQL) Machining, Measurement, 123 (2018), 213-225.
• 12. Stachurski, W., Sawicki, J., Wojcik, R. ve Nadolny, K., Influence of Application of Hybrid MQL-CCA Method of Applying Coolant during Hob Cutter Sharpening on Cutting Blade Surface Condition, Journal of Cleaner Production, 171 (2018), 892-910.
• 13. Mia, M., Mathematical Modeling and Optimization of MQL Assisted End Milling Characteristics Based on RSM and Taguchi Method, Measurement, 121 (2018), 249-260.
• 14. Viswanathan, R., Ramesh, S. ve Subburam, V., Measurement and Optimization of Performance Characteristics in Turning of Mg Alloy under Dry and MQL Conditions, Measurement, 120 (2018), 107-113.
• 15. Patole, P.B. ve Kulkarni, V.V., Optimization of Process Parameters based on Surface Roughness and Cutting Force in MQL Turning of AISI 4340 using Nano Fluid, Materials Today: Proceedings, 5 (2018), 104-112.
• 16. Marques, A., Guimarães, C., da Silva, R.B., Fonseca, M.P.C., Sales, W.F. ve Machado, A.R., Surface Integrity Analysis of Inconel 718 after Turning with Different Solid Lubricants Dispersed in Neat Oil Delivered by MQL, Procedia Manufacturing, 5 (2016), 609-620.
• 17. Paturi, U.M.R., Maddu, Y.R., Maruri,, R.R, ve Narala, S.K.R., Measurement and Analysis of Surface Roughness in WS2 Solid Lubricant Assisted Minimum Quantity Lubrication (MQL) Turning of Inconel 718, Procedia CIRP, 40 (2016), 138-143.
• 18. Rahim, E.A., Ibrahim, M.R., Rahim, A.A., Aziz, S. ve Mohid, Z., Experimental Investigation of Minimum Quantity Lubrication (MQL) as a Sustainable Cooling Technique, Procedia CIRP, 26 (2015), 351-354.
• 19. Ekinovic, S., Prcanovic, H. ve Begovic, E., Investigation of Influence of MQL Machining Parameters on Cutting Forces during MQL Turning of Carbon Steel St52-3, Procedia Engineering, 132 (2015), 608-614.
• 20. Kedare, S.B., Borse, D.R. ve Shahane, P.T., Effect of Minimum Quantity Lubrication (MQL) on Surface Roughness of Mild Steel of 15HRC on Universal Milling Machine, Procedia Materials Science, 6 (2014), 150-153.
• 21. Joshi, K.K., Behera, R.K. ve Anurag, Effect of Minimum Quantity Lubrication with Al2O3 Nanofluid on Surface Roughness and its Prediction using Hybrid Fuzzy Controller in Turning Operation of Inconel 600, Materials Today: Proceedings, 5 (2018), 20660-20668.
• 22. Ramana, M.V., Optimization and Influence of Process Parameters on Surface Roughness in Turning of Titanium Alloy under Different Lubricant Conditions, Materials Today: Proceedings, 4 (2017), 8328-8335.
• 23. Sekhar, K.C., Reddy, V.V.R., Srikiran, S., Daniel, M. ve Kumar, S., Investigating the Effect of Nano Crystalline MoS2 Particles on the Surface Integrity of Turned Components, Materials Today: Proceedings, 4 (2017), 7527-7532.
• 24. Kumar, S., Singh, D. ve Kalsi, N.S., Analysis of Surface Roughness during Machining of Hardened AISI 4340 Steel using Minimum Quantity Lubrication, Materials Today: Proceedings, 4 (2017), 3627-3635.
• 25. Sharma, A.K., Tiwari, A.K., Dixit, A.R. ve Singh, R.K., Investigation into Performance of SiO2 Nanoparticle Based Cutting Fluid in Machining Process, Materials Today: Proceedings, 4 (2017), 133-141.
• 26. Sharma, A.K., Tiwari, A.K., Singh, R.K. ve Dixit, A.R., Tribological Investigation of TiO2 Nanoparticle based Cutting Fluid in Machining under Minimum Quantity Lubrication (MQL), Materials Today: Proceedings, 3 (2016), 2155-2162.
• 27. Sharma, A.K., Tiwari, A.K., Singh, R.K. ve Dixit, A.R., Characterization and Experimental Investigation of Al2O3 Nanoparticle based Cutting Fluid in Turning of AISI 1040 Steel under Minimum Quantity Lubrication (MQL), Materials Today: Proceedings, 3 (2016), 1899-1906.
• 28. Iqbal, A., Al-Ghamdi, K.A. ve Hussain, G., Effects of Tool Life Criterion on Sustainability of Milling, Journal of Cleaner Production, 139 (2016), 1105-1117.
• 29. Elmunafi, M.H.S., Kurniawan, D. ve Noordin, M.Y., Use of Castor Oil as Cutting Fluid in Machining of Hardened Stainless Steel with Minimum Quantity of Lubricant, Procedia CIRP, 26 (2015), 408-411.