Research Article
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Exergy analysis of petroleum refinery hydrogen network integration based on reaction system

Year 2021, Volume: 9 Issue: Special 1, 10 - 23, 30.04.2021
https://doi.org/10.51354/mjen.807409

Abstract

High-purity hydrogen is a crucial input in a crude oil refinery to upgrade several products. For this reason, the effective hydrogen management is necessary to satisfy hydrogen requirements. On the other hand, adding exergy analysis to the hydrogen pinch analysis especially for refinery plants, where hydrogen reacts under high temperature and pressure, helps improve the efficiency of unit by overcoming the lack of pinch analysis. The aim of this study is the simulation and exergy analysis of reactors within hydrogen network integration of a petroleum refinery retrofitted by pinch analysis before. Two hydrogen production and four consumption units were considered and simulated by Aspen Plus, and then the exergy efficiencies were calculated. Low exergy efficiencies were determined in the hydrogen production and hydrodesulfurization units, whereas the separation of excess hydrogen from the desired product considerably effected on the efficiency. The results also show that not only the hydrogen demand of reactors has to be reduced, but also the hydrogen recovery and purification is very important for the increase in efficiency. Although the processes are carried out at the high operating conditions, the reactions significantly affect the total exergy flow rate.

References

  • Singh G., “Applied chemistry”, Discovery Publishing House, New Delhi, 2009.
  • Karadag O., “Automatic gasoline blending system modelling at TUPRAS”, MSc. Thesis, Institute of Science, ITU, Istanbul, TR, 2008.
  • Treese A. S., Pujado P.R., Jones D.S.J, “Handbook of Petroleum Processing”, Springer Cham, Second edition, New York, 2006.
  • El-Gendy N.S., Speight J.G., “Handbook of Refinery Desulfurization”, CRC Press Taylor & Francis Group, Boca Raton, 2016.
  • Zhang N. “Process Integration of an oil refinery hydrogen network”, In: Klemes J. editors. Handbook of Process Integration (PI), Woodhead Publishing, 2013.
  • Jin Q, Chen B., Ren Z., Liang X., Liu N., Mei D., “A theoretical study on reaction mechanisms and kinetics of thiophene hydrodesulfurization over MoS2 catalysts”, Catalysis Today 312 (2018), 158–167.
  • Lauritsen J.V., Kibsgaard J., Olesen G.H., Moses P.G., Hinnemann B., Helveg S., Nørskov J.K., Clausen B.S., Topsøe H., Lægsgaard E., “Location and coordination of promoter atoms in Co- and Ni-promoted MoS2-based hydrotreating catalysts”, Journal of Catalysis 249, (2007) 220–233.
  • Elsherif M., Manan Z.A., Kamsah M.Z., “State-of-the-art of hydrogen management in refinery and industrial process plants”, Journal of Natural Gas Science and Engineering 24, (2015) 346-356.
  • Alves J.J. “Analysis and design of refinery hydrogen distribution systems”, PhD thesis, UMIST, University of Manchester, Manchester, UK, 1999.
  • Lou J., Liao Z., Jiang B., Wang J., Yang Y., “A thermodynamic irreversibility based design method for multi-contaminant hydrogen networks”, International Journal of Hydrogen Energy 40, (2015) 435–443.
  • Marques J.P., Matos H.A., Oliveira N.M.C., Nunes C.P., “State-of-the-art review of targeting and design methodologies for hydrogen network synthesis”, International Journal of Hydrogen Energy 42, (2017) 376–404.
  • Oduola M.K, Oguntola T.B., “Hydrogen pinch analysis of a petroleum refinery as an energy management strategy”, American Journal of Chemical Engineering, Special Issue 3, No. 2-1, (2015) 47-54.
  • Wall, G., Gong, M., “Exergy analysis versus pinch technology, efficiency, costs, optimization, simulation and environmental aspects of energy systems”, in International Symposium on Efficiency, Costs, Optimization, Simulation and Environmental Aspects of Energy Systems (ECOS’96), June 25-27, 1996. Stockholm, pp. 451–455.
  • Worrell E., Corsten M., Galitsky C., “Energy efficiency improvement and cost saving opportunities for petroleum refineries”, in an Energy Star Guide for energy and plant managers, U.S. Environmental Protection Agency, Document Number 430-R-15-002, 2015. [Online] Available: http://www.energystar.gov [Accessed: July. 28, 2020]
  • Lou Y., Liao Z., Sun J., Jiang B., Wang J., Yang Y., “A novel two-step method to design inter-plant hydrogen network”, International Journal of Hydrogen Energy 44, (2019), 5686-5695.
  • Ozcelik Z., Karamandal N., “Hydrogen recovery system design application in a petrochemical refinery”, Petroleum and Coal 61(6), (2019) 1414-1424.
  • Wu, S., Liu, G., Yu, Z., Feng, X., Liu, Y., Deng, C., “Optimization of hydrogen networks with constraints on hydrogen concentration and pure hydrogen load considered”, Chemical Engineering Research and Design 90, (2012), 1208-1220.
  • Chen, B., Liao, Z., Wang, J., Yu, H., Yang, Y., “Exergy analysis and CO2 emission evaluation for steam methane reforming” International Journal of Hydrogen Energy 37, (2012) 3191-3200.
  • Wang Y., Wu S., Feng X., Deng C., “An exergy-based approach for hydrogen network integration”, Energy 86, (2015) 514-524.
  • Goodarzvand-Chegini F. and GhasemiKafrudi E., “Application of exergy analysis to improve the heat integration efficiency in a hydrocracking process”, Energy & Environment 28 (5–6), (2017) 564–579.
  • Mehdizadeh-Fard M., Pourfayaz F., Mehrpooya M., Kasaeian A., “Improving energy efficiency in a complex natural gas refinery using combined pinch and advanced exergy analyses” Applied Thermal Engineering 137, (2018) 341–355.
  • Wu S., Yu Z., Feng X., Liu G., Deng C., Chu K.H., “Optimization of refinery hydrogen distribution systems considering the number of compressors”, Energy 62, (2013) 185-195.
  • Bejan A., Tsatsaronis G., Moran M.J. “Thermal Design and Optimization” John Wiley, 1996, pp. 113–167
  • Szargut J., Morris D.R., Steward F.R., “Exergy Analysis of Thermal, Chemical and Metallurgical Processes”, Hemisphere Publishing Corporation, New York, 1988.
  • Silva J.A.M. and Oliveira Jr. S., “An exergy-based approach to determine production cost and CO2 allocation in refineries”, Energy 67, (2014), 607-616.
Year 2021, Volume: 9 Issue: Special 1, 10 - 23, 30.04.2021
https://doi.org/10.51354/mjen.807409

Abstract

References

  • Singh G., “Applied chemistry”, Discovery Publishing House, New Delhi, 2009.
  • Karadag O., “Automatic gasoline blending system modelling at TUPRAS”, MSc. Thesis, Institute of Science, ITU, Istanbul, TR, 2008.
  • Treese A. S., Pujado P.R., Jones D.S.J, “Handbook of Petroleum Processing”, Springer Cham, Second edition, New York, 2006.
  • El-Gendy N.S., Speight J.G., “Handbook of Refinery Desulfurization”, CRC Press Taylor & Francis Group, Boca Raton, 2016.
  • Zhang N. “Process Integration of an oil refinery hydrogen network”, In: Klemes J. editors. Handbook of Process Integration (PI), Woodhead Publishing, 2013.
  • Jin Q, Chen B., Ren Z., Liang X., Liu N., Mei D., “A theoretical study on reaction mechanisms and kinetics of thiophene hydrodesulfurization over MoS2 catalysts”, Catalysis Today 312 (2018), 158–167.
  • Lauritsen J.V., Kibsgaard J., Olesen G.H., Moses P.G., Hinnemann B., Helveg S., Nørskov J.K., Clausen B.S., Topsøe H., Lægsgaard E., “Location and coordination of promoter atoms in Co- and Ni-promoted MoS2-based hydrotreating catalysts”, Journal of Catalysis 249, (2007) 220–233.
  • Elsherif M., Manan Z.A., Kamsah M.Z., “State-of-the-art of hydrogen management in refinery and industrial process plants”, Journal of Natural Gas Science and Engineering 24, (2015) 346-356.
  • Alves J.J. “Analysis and design of refinery hydrogen distribution systems”, PhD thesis, UMIST, University of Manchester, Manchester, UK, 1999.
  • Lou J., Liao Z., Jiang B., Wang J., Yang Y., “A thermodynamic irreversibility based design method for multi-contaminant hydrogen networks”, International Journal of Hydrogen Energy 40, (2015) 435–443.
  • Marques J.P., Matos H.A., Oliveira N.M.C., Nunes C.P., “State-of-the-art review of targeting and design methodologies for hydrogen network synthesis”, International Journal of Hydrogen Energy 42, (2017) 376–404.
  • Oduola M.K, Oguntola T.B., “Hydrogen pinch analysis of a petroleum refinery as an energy management strategy”, American Journal of Chemical Engineering, Special Issue 3, No. 2-1, (2015) 47-54.
  • Wall, G., Gong, M., “Exergy analysis versus pinch technology, efficiency, costs, optimization, simulation and environmental aspects of energy systems”, in International Symposium on Efficiency, Costs, Optimization, Simulation and Environmental Aspects of Energy Systems (ECOS’96), June 25-27, 1996. Stockholm, pp. 451–455.
  • Worrell E., Corsten M., Galitsky C., “Energy efficiency improvement and cost saving opportunities for petroleum refineries”, in an Energy Star Guide for energy and plant managers, U.S. Environmental Protection Agency, Document Number 430-R-15-002, 2015. [Online] Available: http://www.energystar.gov [Accessed: July. 28, 2020]
  • Lou Y., Liao Z., Sun J., Jiang B., Wang J., Yang Y., “A novel two-step method to design inter-plant hydrogen network”, International Journal of Hydrogen Energy 44, (2019), 5686-5695.
  • Ozcelik Z., Karamandal N., “Hydrogen recovery system design application in a petrochemical refinery”, Petroleum and Coal 61(6), (2019) 1414-1424.
  • Wu, S., Liu, G., Yu, Z., Feng, X., Liu, Y., Deng, C., “Optimization of hydrogen networks with constraints on hydrogen concentration and pure hydrogen load considered”, Chemical Engineering Research and Design 90, (2012), 1208-1220.
  • Chen, B., Liao, Z., Wang, J., Yu, H., Yang, Y., “Exergy analysis and CO2 emission evaluation for steam methane reforming” International Journal of Hydrogen Energy 37, (2012) 3191-3200.
  • Wang Y., Wu S., Feng X., Deng C., “An exergy-based approach for hydrogen network integration”, Energy 86, (2015) 514-524.
  • Goodarzvand-Chegini F. and GhasemiKafrudi E., “Application of exergy analysis to improve the heat integration efficiency in a hydrocracking process”, Energy & Environment 28 (5–6), (2017) 564–579.
  • Mehdizadeh-Fard M., Pourfayaz F., Mehrpooya M., Kasaeian A., “Improving energy efficiency in a complex natural gas refinery using combined pinch and advanced exergy analyses” Applied Thermal Engineering 137, (2018) 341–355.
  • Wu S., Yu Z., Feng X., Liu G., Deng C., Chu K.H., “Optimization of refinery hydrogen distribution systems considering the number of compressors”, Energy 62, (2013) 185-195.
  • Bejan A., Tsatsaronis G., Moran M.J. “Thermal Design and Optimization” John Wiley, 1996, pp. 113–167
  • Szargut J., Morris D.R., Steward F.R., “Exergy Analysis of Thermal, Chemical and Metallurgical Processes”, Hemisphere Publishing Corporation, New York, 1988.
  • Silva J.A.M. and Oliveira Jr. S., “An exergy-based approach to determine production cost and CO2 allocation in refineries”, Energy 67, (2014), 607-616.
There are 25 citations in total.

Details

Primary Language English
Subjects Engineering
Journal Section Research Article
Authors

Özben Kutlu 0000-0002-0361-6949

F. Zehra Özçelik 0000-0001-9470-4161

Publication Date April 30, 2021
Published in Issue Year 2021 Volume: 9 Issue: Special 1

Cite

APA Kutlu, Ö., & Özçelik, F. Z. (2021). Exergy analysis of petroleum refinery hydrogen network integration based on reaction system. MANAS Journal of Engineering, 9(Special 1), 10-23. https://doi.org/10.51354/mjen.807409
AMA Kutlu Ö, Özçelik FZ. Exergy analysis of petroleum refinery hydrogen network integration based on reaction system. MJEN. April 2021;9(Special 1):10-23. doi:10.51354/mjen.807409
Chicago Kutlu, Özben, and F. Zehra Özçelik. “Exergy Analysis of Petroleum Refinery Hydrogen Network Integration Based on Reaction System”. MANAS Journal of Engineering 9, no. Special 1 (April 2021): 10-23. https://doi.org/10.51354/mjen.807409.
EndNote Kutlu Ö, Özçelik FZ (April 1, 2021) Exergy analysis of petroleum refinery hydrogen network integration based on reaction system. MANAS Journal of Engineering 9 Special 1 10–23.
IEEE Ö. Kutlu and F. Z. Özçelik, “Exergy analysis of petroleum refinery hydrogen network integration based on reaction system”, MJEN, vol. 9, no. Special 1, pp. 10–23, 2021, doi: 10.51354/mjen.807409.
ISNAD Kutlu, Özben - Özçelik, F. Zehra. “Exergy Analysis of Petroleum Refinery Hydrogen Network Integration Based on Reaction System”. MANAS Journal of Engineering 9/Special 1 (April 2021), 10-23. https://doi.org/10.51354/mjen.807409.
JAMA Kutlu Ö, Özçelik FZ. Exergy analysis of petroleum refinery hydrogen network integration based on reaction system. MJEN. 2021;9:10–23.
MLA Kutlu, Özben and F. Zehra Özçelik. “Exergy Analysis of Petroleum Refinery Hydrogen Network Integration Based on Reaction System”. MANAS Journal of Engineering, vol. 9, no. Special 1, 2021, pp. 10-23, doi:10.51354/mjen.807409.
Vancouver Kutlu Ö, Özçelik FZ. Exergy analysis of petroleum refinery hydrogen network integration based on reaction system. MJEN. 2021;9(Special 1):10-23.

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