Research Article
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Year 2023, , 7 - 14, 30.12.2023
https://doi.org/10.46572/naturengs.1387595

Abstract

References

  • Ferreira, A.D.B.L., Nóvoa, P.R.O., and A.T. Marques, (2016) Multifunctional Material Systems: A state-of-the-art review, Composite Structures, 151, 3-35.
  • Gibson, R.F., (2010) A review of recent research on mechanics of multifunctional composite materials and structures, Composite Structures, 92(12), 2793-2810.
  • Abdalla, M.O., Ludwıck, A., and Mıtchell, T., (2003) Boron-Modified Phenolic Resins For High Performance Applications. Polymer, 44, 7353–7359.
  • Gao, J., Liu, Y., and Yang, F., (2000) Curing behavior and thermal property of epoxy resin with boron-containing phenol-formaldehyde resin, J. Applied Polymer Science, 76, 1054–1061.
  • Seçkin, T., Köytepe, S., Kıvılcım, N., Bahçe, E., and Adıgüzel, I., (2008) Low dielectric constant polyimide-zirconium nanocomposites with improved thermal properties, International Journal of Polymeric Materials, 57(5), 429-441.
  • Komus, A., and Beley, N., (2018) Composite Applications for Ground Transportation, Editor(s): P.W.R. Beaumont, C.H. Zweben, Comprehensive Composite Materials II, Elsevier, 420-438.
  • Baysal, G., Aydin, H., Köytepe, S., and Seçkin, T., (2013) Comparison dielectric and thermal properties of polyurethane/organoclay nanocomposites, Thermochimica Acta, 566, 305-313.
  • Ali, A., and Andriyana, A., (2020) Properties of multifunctional composite materials based on nanomaterials: a review. RSC Adv. 10(28), 16390-16403.
  • Kabir, S.F., Adlington, K., Parsons, A.J., Irvine, D.J., and Ahmed, I., (2021) Preparation and characterization of composites using blends of divinylbenzene-based hyperbranched and linear functionalized polymers. Polym Adv Technol., 32, 3333–3342.
  • Chaurasia, A., Sahoo, N.G., Wang, M., He, C., and Mogal, V.T. (2015). Fundamentals of Polymers and Polymer Composite. In: Nee, A. (eds) Handbook of Manufacturing Engineering and Technology. Springer, London.
  • Simionescu, B.C., and Ivanov, D., (2016). Natural and Synthetic Polymers for Designing Composite Materials. In: Antoniac, I. (eds) Handbook of Bioceramics and Biocomposites. Springer, Cham.
  • Zhang, Z., and Lei, H., (2008) Preparation of α-alumina/polymethacrylic acid composite abrasive and its CMP performance on glass substrate, Microelectronic Engineering, 85(4), 714-720.
  • Li, J., Zhang, J., Zhou, Y., Zhou, Z., Essawy, H., Zhou., X., and Du, G., (2020). Preparation of an Abrasive Grinding Wheel Based on Tannin Resin CrossLinked by Furfuryl Alcohol, Urea and Glyoxal. Journal of Renewable Materials, 8(9), 1019–1032.
  • Zhang, J., Luo, H., Pizzi, A., Du, G. B., and Deng, S. D. (2015). Preparation and characterization of grinding wheels based on a bioresin matrix and glass sand abrasives. BioResources, 3, 5369–5380.
  • Li, C., Zhang, J., Yi, Z., Yang, H., Zhao, B., Zhang W., and Li, J., (2016). Preparation and characterization of a novel environmentally friendly phenol-formaldehyde adhesive modified with tannin and urea. International Journal of Adhesion and Adhesives, 66, 26–32.
  • Rowe, W.B., (2009) Chapter 3 - Grinding Wheel Developments, Editor(s): Rowe, W.B., Principles of Modern Grinding Technology, William Andrew Publishing, 35-58.
  • Elaissi, A., Ghith, A., and Alibi, H., (2022) Analysis of silica and silicon carbide abrasives characteristics on denim wear, Polymer Composites, 43(11), 8202-8212.
  • Bahçe, E., Demirel, M.H., Köytepe, S., and Seçkin, T., (2020) Production of abrasive apricot kernel shell powder/boron nitride/polyester composites for cleaning of paint and corrosion on metal surfaces. Polymer Composites. 41, 544–555.
  • Chen, Y., and Long R.W., (2011) Polishing behavior of PS/CeO2 hybrid microspheres with controlled shell thickness on silicon dioxide CMP. Appl Surf Sci 257(20), 8679-8685.
  • Zhang, J., Liu, B., Zhou, Y., Essawy, H., Li, J., Chen, Q., Zhou, X., and Du, G., (2021). Preparation and performance of tannin-glyoxal-urea resin-bonded grinding wheel loaded with SiO2 reinforcing particles. Maderas. Ciencia y tecnología, 23(48) 1-16.
  • Costa, S., Pereira, M., Ribeiro, J., and Soares, D., (2022) Texturing Methods of Abrasive Grinding Wheels: A Systematic Review. Materials, 15, 8044, 1-26.
  • Gao, T., Li, C., Yang, M., Zhang, Y., Jia, D., Ding, W., Debnath, S., Yu, T., Said, Z., and Wang, J., (2021) Mechanics Analysis and Predictive Force Models for the Single-Diamond Grain Grinding of Carbon Fiber Reinforced Polymers Using CNT Nano-Lubricant. J. Mater. Process. Technol., 290, 116976.
  • Sabarinathan, P., Annamalai, V.E., Vishal, K., Nitin, M.S., and Natrayan, L., (2022) Dhinakaran Veeeman, Wubishet Degife Mammo, "Experimental study on removal of phenol formaldehyde resin coating from the abrasive disc and preparation of abrasive disc for polishing application", Advances in Materials Science and Engineering, 2022, ID 6123160, 1-8.

Preparation of apricot kernel shell powder added polyester/calcium carbonate composite discs and investigation of their abrasive properties

Year 2023, , 7 - 14, 30.12.2023
https://doi.org/10.46572/naturengs.1387595

Abstract

Apricot kernel shell is suitable filler for abrasive materials with its strong, hard structure and dense cellulose content. Therefore, within the scope of this study, polyester composite (PE-CAC) discs containing apricot kernel shell powder were prepared in order to prepare abrasive polyester composite discs. In order to prevent these discs from damaging the surface on which they are applied during use, different amounts of calcium carbonate were added into the structure. The chemical structure of the obtained composite discs was confirmed by Fourier transform infrared spectroscopy. Surface morphology and structure were confirmed by scanning electron microscopy technique. The distribution of additives within the composite structures was examined by EDX spectroscopy. The effect of heat generated during the etching process on the composite disc structure was investigated using thermal analysis techniques. The added composite structures were transformed into cylindrical discs with a diameter of 45 mm and a height of 30 mm and were used to remove paint on metallic surfaces. As the amount of apricot kernel shell powder in the composite structure increases, the abrasion efficiency increases. Additionally, as the PE/CaCO3 composite disc application time increased, a significant decrease in surface roughness was observed. Ideal surface roughness was achieved, especially after 10 seconds of application time. As a result, PE/CaCO3 composite discs with apricot kernel additives present an important alternative to existing methods, especially in the cleaning of dirt, rust and paint on metallic surfaces.

References

  • Ferreira, A.D.B.L., Nóvoa, P.R.O., and A.T. Marques, (2016) Multifunctional Material Systems: A state-of-the-art review, Composite Structures, 151, 3-35.
  • Gibson, R.F., (2010) A review of recent research on mechanics of multifunctional composite materials and structures, Composite Structures, 92(12), 2793-2810.
  • Abdalla, M.O., Ludwıck, A., and Mıtchell, T., (2003) Boron-Modified Phenolic Resins For High Performance Applications. Polymer, 44, 7353–7359.
  • Gao, J., Liu, Y., and Yang, F., (2000) Curing behavior and thermal property of epoxy resin with boron-containing phenol-formaldehyde resin, J. Applied Polymer Science, 76, 1054–1061.
  • Seçkin, T., Köytepe, S., Kıvılcım, N., Bahçe, E., and Adıgüzel, I., (2008) Low dielectric constant polyimide-zirconium nanocomposites with improved thermal properties, International Journal of Polymeric Materials, 57(5), 429-441.
  • Komus, A., and Beley, N., (2018) Composite Applications for Ground Transportation, Editor(s): P.W.R. Beaumont, C.H. Zweben, Comprehensive Composite Materials II, Elsevier, 420-438.
  • Baysal, G., Aydin, H., Köytepe, S., and Seçkin, T., (2013) Comparison dielectric and thermal properties of polyurethane/organoclay nanocomposites, Thermochimica Acta, 566, 305-313.
  • Ali, A., and Andriyana, A., (2020) Properties of multifunctional composite materials based on nanomaterials: a review. RSC Adv. 10(28), 16390-16403.
  • Kabir, S.F., Adlington, K., Parsons, A.J., Irvine, D.J., and Ahmed, I., (2021) Preparation and characterization of composites using blends of divinylbenzene-based hyperbranched and linear functionalized polymers. Polym Adv Technol., 32, 3333–3342.
  • Chaurasia, A., Sahoo, N.G., Wang, M., He, C., and Mogal, V.T. (2015). Fundamentals of Polymers and Polymer Composite. In: Nee, A. (eds) Handbook of Manufacturing Engineering and Technology. Springer, London.
  • Simionescu, B.C., and Ivanov, D., (2016). Natural and Synthetic Polymers for Designing Composite Materials. In: Antoniac, I. (eds) Handbook of Bioceramics and Biocomposites. Springer, Cham.
  • Zhang, Z., and Lei, H., (2008) Preparation of α-alumina/polymethacrylic acid composite abrasive and its CMP performance on glass substrate, Microelectronic Engineering, 85(4), 714-720.
  • Li, J., Zhang, J., Zhou, Y., Zhou, Z., Essawy, H., Zhou., X., and Du, G., (2020). Preparation of an Abrasive Grinding Wheel Based on Tannin Resin CrossLinked by Furfuryl Alcohol, Urea and Glyoxal. Journal of Renewable Materials, 8(9), 1019–1032.
  • Zhang, J., Luo, H., Pizzi, A., Du, G. B., and Deng, S. D. (2015). Preparation and characterization of grinding wheels based on a bioresin matrix and glass sand abrasives. BioResources, 3, 5369–5380.
  • Li, C., Zhang, J., Yi, Z., Yang, H., Zhao, B., Zhang W., and Li, J., (2016). Preparation and characterization of a novel environmentally friendly phenol-formaldehyde adhesive modified with tannin and urea. International Journal of Adhesion and Adhesives, 66, 26–32.
  • Rowe, W.B., (2009) Chapter 3 - Grinding Wheel Developments, Editor(s): Rowe, W.B., Principles of Modern Grinding Technology, William Andrew Publishing, 35-58.
  • Elaissi, A., Ghith, A., and Alibi, H., (2022) Analysis of silica and silicon carbide abrasives characteristics on denim wear, Polymer Composites, 43(11), 8202-8212.
  • Bahçe, E., Demirel, M.H., Köytepe, S., and Seçkin, T., (2020) Production of abrasive apricot kernel shell powder/boron nitride/polyester composites for cleaning of paint and corrosion on metal surfaces. Polymer Composites. 41, 544–555.
  • Chen, Y., and Long R.W., (2011) Polishing behavior of PS/CeO2 hybrid microspheres with controlled shell thickness on silicon dioxide CMP. Appl Surf Sci 257(20), 8679-8685.
  • Zhang, J., Liu, B., Zhou, Y., Essawy, H., Li, J., Chen, Q., Zhou, X., and Du, G., (2021). Preparation and performance of tannin-glyoxal-urea resin-bonded grinding wheel loaded with SiO2 reinforcing particles. Maderas. Ciencia y tecnología, 23(48) 1-16.
  • Costa, S., Pereira, M., Ribeiro, J., and Soares, D., (2022) Texturing Methods of Abrasive Grinding Wheels: A Systematic Review. Materials, 15, 8044, 1-26.
  • Gao, T., Li, C., Yang, M., Zhang, Y., Jia, D., Ding, W., Debnath, S., Yu, T., Said, Z., and Wang, J., (2021) Mechanics Analysis and Predictive Force Models for the Single-Diamond Grain Grinding of Carbon Fiber Reinforced Polymers Using CNT Nano-Lubricant. J. Mater. Process. Technol., 290, 116976.
  • Sabarinathan, P., Annamalai, V.E., Vishal, K., Nitin, M.S., and Natrayan, L., (2022) Dhinakaran Veeeman, Wubishet Degife Mammo, "Experimental study on removal of phenol formaldehyde resin coating from the abrasive disc and preparation of abrasive disc for polishing application", Advances in Materials Science and Engineering, 2022, ID 6123160, 1-8.
There are 23 citations in total.

Details

Primary Language English
Subjects Inorganic Materials
Journal Section Research Articles
Authors

Maruf Hurşit Demirel 0000-0002-1274-407X

Erkan Bahçe 0000-0001-5389-5571

Süleyman Köytepe 0000-0002-4788-278X

Turgay Seçkin 0000-0001-8483-7366

Early Pub Date December 28, 2023
Publication Date December 30, 2023
Submission Date November 7, 2023
Acceptance Date December 6, 2023
Published in Issue Year 2023

Cite

APA Demirel, M. H., Bahçe, E., Köytepe, S., Seçkin, T. (2023). Preparation of apricot kernel shell powder added polyester/calcium carbonate composite discs and investigation of their abrasive properties. NATURENGS, 4(2), 7-14. https://doi.org/10.46572/naturengs.1387595