Research Article

INVESTIGATION OF MACHINABILITY OF COOLED MICROALLOY STELL IN OIL AFTER THE HOT FORGING WITH COATED AND UNCOATED CBN CUTTING TOOLS

Volume: 36 Number: 4 December 1, 2018
  • Barış Özlü
  • Halil Demir
  • Mustafa Türkmen
  • Süleyman Gündüz

INVESTIGATION OF MACHINABILITY OF COOLED MICROALLOY STELL IN OIL AFTER THE HOT FORGING WITH COATED AND UNCOATED CBN CUTTING TOOLS

Abstract

The aim of this study was to investigate the cutting forces and surface roughness of 38MnVS6 microalloyed steel quenched in oil following hot forging. The machinability tests were carried out by turning under dry cutting conditions using coated and uncoated cubic boron nitride (CBN) cutting tools at five different cutting speeds (120, 150, 180, 210 and 240 m / min), a constant feed rate (0.04 mm / rev) and a constant chip depth (0.6 mm). The microalloyed steel used in the experimental study was optically examined and a hardness test was applied. Scanning electron microscopy (SEM) was used to evaluate the wear on the cutting tools. The findings for the 38MnVS6 steel which was oil quenched after forging showed that due to the high cooling rate, a martensite structure had been formed and the hardness value was high. The lowest surface roughness values of 0.367 μm and 0.164 μm were obtained at a cutting speed of 180 m / min with the coated and the uncoated CBN cutting tools, respectively. In the turning experiments, the surface roughness values measured using the coated CBN cutting tool were about 103% higher than those measured using the uncoated CBN cutting tool and the highest cutting forces were obtained at a cutting speed of 120 m / min.

Keywords

References

  1. ⦁ Chen S.L., Hui W.J., Wang L.H., Dai G.W., Dong H., (2014) Research and development of energy-saving high performance microalloyed forging steels, Iron and Steel, 49 (6), 1-7.
  2. ⦁ Salleh, T. S., Nishida, S-i., Hattori N., (2004) Influence of microalloyed elements and ion nitriding on fatigue properties of ultra-low carbon steel sheets,  ⦁ Strength, Fracture and Complexity, 2 (2), 69-80.
  3. ⦁ Ghosh A., Das S., Chatterjee S., Ramachandra R.P, (2006) Effect of cooling rate on structure and properties of an ultra-low carbon HSLA-100 grade steel, Materials Characterization, 56, 59-65.
  4. ⦁ Ghosh A., Mishra B., Das S., Chatterjee S., (2005) Microstructure, properties and age hardening behaviour of a thermo-mechanically processed ultra low carbon Cu bearing high strength steel, Metallurgical and Materials Transaction, 36, 703-713.
  5. ⦁ Al-Zkeri, İ.A., (2007) Finite element modeling of hard turning, Doctoral Thesis, The Ohio State University.
  6. ⦁ Ng E., Aspinwall D.K., (2002), The effect of workpiece hardness and cutting speed on the machinability of AISI H13 hot work die steel when using PCBN tooling, Trans. ASME J. Manuf. Sci. Eng., 124, 582-594.
  7. ⦁ Aouici H., Yallese M.A., Chaui K., Mabrouki T., Rigal J.F., (2012), Analysis of surface roughness and cutting force components in hard turning with CBN tool: Prediction model and cutting conditions optimization, ⦁ Measurement, ⦁ 45, (3), 344-353.
  8. ⦁ Huang Y., Liang S.Y., (2005), Modeling of cutting forces under hard turning conditions considering tool wear effect, Trans. ASME J. Manuf. Sci. Eng., 127, 262-270.

Details

Primary Language

English

Subjects

-

Journal Section

Research Article

Authors

Barış Özlü This is me
0000-0002-8594-1234
Türkiye

Mustafa Türkmen This is me
0000-0002-9402-2459
Türkiye

Süleyman Gündüz This is me
0000-0003-4285-5114
Türkiye

Publication Date

December 1, 2018

Submission Date

July 6, 2018

Acceptance Date

November 1, 2018

Published in Issue

Year 2018 Volume: 36 Number: 4

APA
Özlü, B., Demir, H., Türkmen, M., & Gündüz, S. (2018). INVESTIGATION OF MACHINABILITY OF COOLED MICROALLOY STELL IN OIL AFTER THE HOT FORGING WITH COATED AND UNCOATED CBN CUTTING TOOLS. Sigma Journal of Engineering and Natural Sciences, 36(4), 1165-1174. https://izlik.org/JA72CL52TX
AMA
1.Özlü B, Demir H, Türkmen M, Gündüz S. INVESTIGATION OF MACHINABILITY OF COOLED MICROALLOY STELL IN OIL AFTER THE HOT FORGING WITH COATED AND UNCOATED CBN CUTTING TOOLS. SIGMA. 2018;36(4):1165-1174. https://izlik.org/JA72CL52TX
Chicago
Özlü, Barış, Halil Demir, Mustafa Türkmen, and Süleyman Gündüz. 2018. “INVESTIGATION OF MACHINABILITY OF COOLED MICROALLOY STELL IN OIL AFTER THE HOT FORGING WITH COATED AND UNCOATED CBN CUTTING TOOLS”. Sigma Journal of Engineering and Natural Sciences 36 (4): 1165-74. https://izlik.org/JA72CL52TX.
EndNote
Özlü B, Demir H, Türkmen M, Gündüz S (December 1, 2018) INVESTIGATION OF MACHINABILITY OF COOLED MICROALLOY STELL IN OIL AFTER THE HOT FORGING WITH COATED AND UNCOATED CBN CUTTING TOOLS. Sigma Journal of Engineering and Natural Sciences 36 4 1165–1174.
IEEE
[1]B. Özlü, H. Demir, M. Türkmen, and S. Gündüz, “INVESTIGATION OF MACHINABILITY OF COOLED MICROALLOY STELL IN OIL AFTER THE HOT FORGING WITH COATED AND UNCOATED CBN CUTTING TOOLS”, SIGMA, vol. 36, no. 4, pp. 1165–1174, Dec. 2018, [Online]. Available: https://izlik.org/JA72CL52TX
ISNAD
Özlü, Barış - Demir, Halil - Türkmen, Mustafa - Gündüz, Süleyman. “INVESTIGATION OF MACHINABILITY OF COOLED MICROALLOY STELL IN OIL AFTER THE HOT FORGING WITH COATED AND UNCOATED CBN CUTTING TOOLS”. Sigma Journal of Engineering and Natural Sciences 36/4 (December 1, 2018): 1165-1174. https://izlik.org/JA72CL52TX.
JAMA
1.Özlü B, Demir H, Türkmen M, Gündüz S. INVESTIGATION OF MACHINABILITY OF COOLED MICROALLOY STELL IN OIL AFTER THE HOT FORGING WITH COATED AND UNCOATED CBN CUTTING TOOLS. SIGMA. 2018;36:1165–1174.
MLA
Özlü, Barış, et al. “INVESTIGATION OF MACHINABILITY OF COOLED MICROALLOY STELL IN OIL AFTER THE HOT FORGING WITH COATED AND UNCOATED CBN CUTTING TOOLS”. Sigma Journal of Engineering and Natural Sciences, vol. 36, no. 4, Dec. 2018, pp. 1165-74, https://izlik.org/JA72CL52TX.
Vancouver
1.Barış Özlü, Halil Demir, Mustafa Türkmen, Süleyman Gündüz. INVESTIGATION OF MACHINABILITY OF COOLED MICROALLOY STELL IN OIL AFTER THE HOT FORGING WITH COATED AND UNCOATED CBN CUTTING TOOLS. SIGMA [Internet]. 2018 Dec. 1;36(4):1165-74. Available from: https://izlik.org/JA72CL52TX

IMPORTANT NOTE: JOURNAL SUBMISSION LINK https://eds.yildiz.edu.tr/sigma/