Research Article

SYSTEMATICAL REVIEW ON THE NUMERICAL SIMULATIONS OF LASER POWDER BED ADDITIVE MANUFACTURING

Volume: 36 Number: 4 December 1, 2018
  • Melih Cemal Kuşhan
  • Özgür Poyraz
  • Yağız Uzunonat
  • Sezan Orak

SYSTEMATICAL REVIEW ON THE NUMERICAL SIMULATIONS OF LASER POWDER BED ADDITIVE MANUFACTURING

Abstract

Additive manufacturing technologies, depending on melting of metal powder particles layer upon layer for building 3D functional objects, have widened their application area within biomedical, automotive, aerospace and die/mold industries. Along with the increased application of additive manufacturing, a better understanding of different aspects for the technique has become necessary to fulfill the high demands of quality and productivity. One of the significant process limits of additive manufacturing technologies are residual stresses induced by heating the fine metal powder to the melting point and sudden cooling to the initial temperature. Process simulations performed in a computer environment is of critical importance to predict and to prevent this risk. This paper represents a systematical literature review on the numerical simulations of laser powder bed fusion additive manufacturing. It covers the background and development of analytical models with the contributions of previous ones used for traditional manufacturing techniques such as welding. The details of the numerical modeling studies are provided for thermal and mechanical analysis with the arrangements and assumptions made to reduce the simulation times. Application features are also referred like part material, part size, validation case and the software used for simulations. As a result of these, gap analysis are conducted, needs are established and future research opportunities are expressed.

Keywords

References

  1. ⦁ ASTM F2792-12a, (2012) Standard Terminology for Additive Manufacturing Technologies, ASTM International, West Conshohocken, PA,  ⦁ www.astm.org.
  2. ⦁ Wohlers, T., (2014) Wohlers report, Wohlers Associates Inc.
  3. ⦁ Stucker, B., Gibson, I., and Rosen, D., (2010) Additive Manufacturing Technologies, Springer.
  4. ⦁ Kruth, J.P., Wang, X., Laoui, T., and Froyen, L., (2003) Lasers and materials in selective laser sintering, Assembly Automation 23.4: 357-371.
  5. ⦁ Levy, G.N., Schindel, R., and Kruth, J.P., (2003) Rapid manufacturing and rapid tooling with layer manufacturing (LM) technologies, state of the art and future perspectives, CIRP Annals-Manufacturing Technology 52.2: 589-609.
  6. ⦁ Vrancken, B., Wauthlé, R., Kruth, J.P., and Humbeeck, J.V., (2013) Study of the influence of material properties on residual stress in selective laser melting. In Proceedings of the solid freeform fabrication symposium393-407.
  7. ⦁ Rao, R.V., (2010) Advanced modeling and optimization of manufacturing processes: international research and development, Springer Science & Business Media.
  8. ⦁ Guo, N., and Leu, M.C. , (2013) Additive manufacturing: technology, applications and research needs, Frontiers of Mechanical Engineering 8.3: 215-243.

Details

Primary Language

English

Subjects

-

Journal Section

Research Article

Authors

Melih Cemal Kuşhan This is me
0000-0002-9427-6192
Türkiye

Özgür Poyraz This is me
0000-0001-9892-5738
Türkiye

Yağız Uzunonat This is me
0000-0002-0992-7190
Türkiye

Publication Date

December 1, 2018

Submission Date

July 22, 2018

Acceptance Date

November 19, 2018

Published in Issue

Year 2018 Volume: 36 Number: 4

APA
Kuşhan, M. C., Poyraz, Ö., Uzunonat, Y., & Orak, S. (2018). SYSTEMATICAL REVIEW ON THE NUMERICAL SIMULATIONS OF LASER POWDER BED ADDITIVE MANUFACTURING. Sigma Journal of Engineering and Natural Sciences, 36(4), 1197-1214. https://izlik.org/JA85HE59FE
AMA
1.Kuşhan MC, Poyraz Ö, Uzunonat Y, Orak S. SYSTEMATICAL REVIEW ON THE NUMERICAL SIMULATIONS OF LASER POWDER BED ADDITIVE MANUFACTURING. SIGMA. 2018;36(4):1197-1214. https://izlik.org/JA85HE59FE
Chicago
Kuşhan, Melih Cemal, Özgür Poyraz, Yağız Uzunonat, and Sezan Orak. 2018. “SYSTEMATICAL REVIEW ON THE NUMERICAL SIMULATIONS OF LASER POWDER BED ADDITIVE MANUFACTURING”. Sigma Journal of Engineering and Natural Sciences 36 (4): 1197-1214. https://izlik.org/JA85HE59FE.
EndNote
Kuşhan MC, Poyraz Ö, Uzunonat Y, Orak S (December 1, 2018) SYSTEMATICAL REVIEW ON THE NUMERICAL SIMULATIONS OF LASER POWDER BED ADDITIVE MANUFACTURING. Sigma Journal of Engineering and Natural Sciences 36 4 1197–1214.
IEEE
[1]M. C. Kuşhan, Ö. Poyraz, Y. Uzunonat, and S. Orak, “SYSTEMATICAL REVIEW ON THE NUMERICAL SIMULATIONS OF LASER POWDER BED ADDITIVE MANUFACTURING”, SIGMA, vol. 36, no. 4, pp. 1197–1214, Dec. 2018, [Online]. Available: https://izlik.org/JA85HE59FE
ISNAD
Kuşhan, Melih Cemal - Poyraz, Özgür - Uzunonat, Yağız - Orak, Sezan. “SYSTEMATICAL REVIEW ON THE NUMERICAL SIMULATIONS OF LASER POWDER BED ADDITIVE MANUFACTURING”. Sigma Journal of Engineering and Natural Sciences 36/4 (December 1, 2018): 1197-1214. https://izlik.org/JA85HE59FE.
JAMA
1.Kuşhan MC, Poyraz Ö, Uzunonat Y, Orak S. SYSTEMATICAL REVIEW ON THE NUMERICAL SIMULATIONS OF LASER POWDER BED ADDITIVE MANUFACTURING. SIGMA. 2018;36:1197–1214.
MLA
Kuşhan, Melih Cemal, et al. “SYSTEMATICAL REVIEW ON THE NUMERICAL SIMULATIONS OF LASER POWDER BED ADDITIVE MANUFACTURING”. Sigma Journal of Engineering and Natural Sciences, vol. 36, no. 4, Dec. 2018, pp. 1197-14, https://izlik.org/JA85HE59FE.
Vancouver
1.Melih Cemal Kuşhan, Özgür Poyraz, Yağız Uzunonat, Sezan Orak. SYSTEMATICAL REVIEW ON THE NUMERICAL SIMULATIONS OF LASER POWDER BED ADDITIVE MANUFACTURING. SIGMA [Internet]. 2018 Dec. 1;36(4):1197-214. Available from: https://izlik.org/JA85HE59FE

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